background image

. Apply silicone sealant to the mounting plate and insert the pipe through the hole and secure it with sheet metal screws. See Fig.3.k 

12

Elite Steam 

+03U221903

 REV 

2.

1

F

H

G

I

C

A

B

B

D

I

H

G

F

1

A

A

E

B

A

1

2

2

X

X

30 mmX= 

     3”

40mmX=3.9”

3

4

5

7

6

Fig. 3.k

Fig. 3.i

FIG.3.l

3.4 Steam distribution

3.4.1 Duct steam injection
The maximum allowed duct static pressure is 2 in WC.

The 

Duct Mount Kit

 include

s

 a plastic duct injection nozzle.

 See Fig.3.i

Optional Stainless Steel Duct Distributor Pipe:

To install the distributor pipe:

1. Cut a round hole in the side of the duct to match the steam pipe and condensate return. 

2

 4.

3. Connect the steam and condensate hoses using the hose clamps supplied.

(Note:

 E

nd support bracket supplied only with 0,9m (36”) and longer distributors.)

IMPORTANT: Allow 1 M ( 3 feet ) of straight duct downstream of the distributor pipes and nozzles for absorption of the steam. Always 

allow 0.6M (2 feet) of straight duct upstream of the distributor pipes for evaporation of the steam. Turbulent air flow may require longer lengths.

3.4.2 Return Condensate Connection

The return condensate hose from the nozzle, etc. must be trapped.  Coil the hose into a vertical loop and secure it 

below the nozzle, etc.  This trap prevents steam from being released into the cabinet.  The hose end may be run 

3.4.3 Steam Hoses

IMPORTANT WARNING:  NINETY PERCENT (90%) OF ALL OPERATION PROBLEMS ARE CREATED BY IMPROPER STEAM 

PIPING FROM THE HUMIDIFIER UNIT TO THE DUCT DISTRIBUTOR PIPES.

To avoid these problems, remember one simple fact when running the steam hose: steam naturally flows uphill,

and conde

n

sate naturally flows downhill. Run the steam hose or piping to avoid any kinks, sharp elbows, or low 

spots that could collect to restrict the flow of steam to the distributor pipe, or the flow of conde

n

sate back to the

humidifier. Support the hose adequately to avoid sags

, steam hose can droop after serveral years' service

.

  

The following diagrams are to provide you with some guidelines. If you have a situation you are unsure 

of, please contact technical support for instructions.

Millimeters

Inch

A

 

B

50 mm

1.96”

C

56 mm

  2.20”

D

57.5mm

E

100 mm

3.93”

F

Ø22mm

Ø 0.31”

G

Ø22 mm

Ø 0.86”

H

Ø22mm

Ø 1.18”

I

12or 22mm

0.47”or 0.87”

1

Steam inlet

2

Condensate drain

3

Steam inlet

4

Condensate drain

5

Flange gasket

6

End support

7

Mounting screw

Tab.3.f

3.4.1 Duct Distribution

If a duct steam distribution nozzle is to be used, select an accessible location on 

supply or return

 duct, allowing at least 36” of straight

duct (no elbows or obstructions) after the point where the nozzle will be installed and the clearances can be maintained as 

per the

 previous

 drawings. See Fig.3.j To mount the steam nozzle, cut or drill a 2-1/2” hole in the duct. Apply caulk to the

to the mounting plate of the nozzle. Attach the nozzle to the duct using 4 #10 sheet metal screws (supplied). Nozzle must be 

level or vertical with condensate outlet to the bottom.

Airflow 1000 cfm min.

Airflow

Min 8”

Height >8”

=

=

Airflow

1000 cfm min

1/3 Height

Fig.3.j

Airflow

1000 cfm min.

=

=

8” min

24” min

Upstream

36”min

Downstream

through the knockout at the top of the humidifier and be inserted into the hole located on top  of the fill cup.  The 

hole may be enlarged to suit.  See Fig.3.l.

2.26”

31.5 mm

1.24”

Summary of Contents for Elite Steam DS15

Page 1: ...Residential Steam Humidi ers User manual Elite Steam...

Page 2: ...03U221903 REV 2 1 REMOVE BEFORE INSTALLING REMOVE BEFORE INSTALLING REMOVE BEFORE INSTALLING REMOVE BEFORE INSTALLING LATCH THE CYLINDER CLAMP REMOVE BEFORE INSTALLING Warning If present remove the fo...

Page 3: ...BEFORE beginning installation Check for shipping damage to cartons Mark the shipping waybill accordingly Open cartons and check for any hidden damage Mark the shipping waybill accordingly Check packi...

Page 4: ...4 Elite Steam 03U221903 REV 2 1...

Page 5: ...sic Operation 11 9 14 17 17 17 17 5 OPERATING ELITE STEAM 5 1 Displaying Information 5 2 Changing The Maximum Production 18 5 3 Activating Manual Drain 18 5 4 Resetting the Hour Counter 18 5 5 Using t...

Page 6: ...oo much as the water fills the cylinder the drain valve 13 will be activated to drain away some water and reduce the current flow to acceptable levels Note that any time the drain valve is activated t...

Page 7: ...ife will be accompanied by the need to replace filter elements with each cylinder change Humidity load demands have an effect on cylinder life Normal installations where humidity capacity is properly...

Page 8: ...lons per day 12 Lbs per hour 220 240v Humidifier only Kit selection required Duct steam injection 15 gallons per day 5 5 Lbs per hour 115 120v Duct steam injection 35 gallons per day 12 Lbs per hour 2...

Page 9: ...mm 6 E 24 m m 0 0 6 F max 0 2 Degrees Tab 3 a Millimeters Inch A B C Kilograms Pounds Weight empty Weight packaged Weight installed with water Tab 3 c Duct Steam Injection Room Steam Discharge Unit D...

Page 10: ...102 4 600 23 5 8 35 1 3 8 69 2 3 4 48 4 0 1 5 8 5 0 2 23 7 8 3 0 1 1 8 1 7 8 61 2 3 8 16 5 8 70 2 3 4 65 21 2 60 2 3 8 23 7 8 94 3 5 8 81 31 4 50 2 9 3 8 54 21 8 24 7 8 40 1 5 8 Fig 3 f 3 2 2 Fasteni...

Page 11: ...and conductivity of water Water Conductivity must be matched by specifications of the steam cylinder Check or know the water conductivity of the proposed site before installation Replace the steam cy...

Page 12: ...ple fact when running the steam hose steam naturally flows uphill and condensate naturally flows downhill Run the steam hose or piping to avoid any kinks sharp elbows or low spots that could collect t...

Page 13: ...ings show the minimum recommended distances to avoid the flow of humidified air from coming into direct contact with persons lights electrical appliances and surfaces before the steam has been totally...

Page 14: ...nection of any simple or automatic humidistat and safety devices such as high limit humidistat air flow proving switch and remote on off The humidi er is operated by the closing of a mechanical humidi...

Page 15: ...tches are used then a jumper must be installed between AB AB DO NOT apply any voltage to AB AB 3 6 3 Connect the ADCD humidistat for Modulating Operation To select signal modulating see Fig 3 y Connec...

Page 16: ...s L1 L 2 GROUND Power supply and Ground connections Power supply 110 VAC 1 phase 50 60Hz 1 86kW or 230VAC 1 phase 50 60Hz 4 05kW KEY Programming port Connecting to Programming port or supervisor GND N...

Page 17: ...eter values 11 ON OFF button 12 Reset button to reset alarms and access parameters 13 Level of output 33 66 100 14 Fan relay is activated 4 3 Starting Elite Steam Insure that the external power is tur...

Page 18: ...aximum Production and exit to the normal operating mode 5 3 Activating Manual Drain Press and hold the drain button on the front of the unit until the cylinder is drained Note Water will continue to f...

Page 19: ...et the alarms although still active alarms will continue to display 5 Using the E2 Humidistat 5 Press toselect OFF MANUALor AUTO mode if outdoor sensor is connected OFF mode The humidifier is turned o...

Page 20: ...r drain is blocked 2 The supply water or over ow circuit has leaks 3 The condensate drain pipe does not bring the water back to the drain pan 4 The steam hose is not properly fastened to the cylinder...

Page 21: ...l before touching it or use protective gloves To replace the cylinder 1 Completely drain the cylinder by pressing and holding the drain button until the cylinder is empty 2 Turn the humidi er off and...

Page 22: ...19 BLOWER FILTER KIT 6 7536 35 20 INTERNAL STEAM DISTRIBUTOR MANIFOLD FOR ROOM VERSION 7 7537 15 3 FILL TEMPERING VALVE ASSEMBLY 110 1 7 7538 35 3 FILL TEMPERING VALVE ASSEMBLY 230 1 8 7539 15 4 DRAI...

Page 23: ...T GRILL FOR RMB 7525 DMNKIT DUCT MOUNT KIT FOR GENERALAIRE DS35 AND DS15 7545 RMB15 REMOTE MOUNT BLOWER KIT 110 1 FOR GENERAL AIRE DS15 7540 RMB35 REMOTE MOUNT BLOWER KIT 230 1 FOR GENERAL AIRE DS35 7...

Page 24: ...ed and operated in accordance with all appropriate manuals and wiring diagrams Replacement of routinely replaceable parts such as steam cylinders and gaskets are not covered by this limited warranty o...

Page 25: ...Elite Steam 03U221903 REV 2 1 25...

Page 26: ...Elite Steam 03U221903 REV 2 1 NOTES 26...

Page 27: ...Elite Steam 03U221903 REV 2 1 27...

Page 28: ...C 43800 GRAND RIVER AVE NOVI MICHIGAN 48375 1115 WWW GENERALAIRE COM CANADIAN GENERAL FILTERS LTD 39 CROCKFORD BLVD SCARBOROUGH ONTARIO M1R3B7 WWW CGFPRODUCTS COM Agency Form 35 5 Rev 2 0 Elite Steam...

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