Generac Power Systems Powerwagon Owner'S Manual Download Page 1

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Owner’s Manual

Powerwagon

SAVE THIS MANUAL FOR FUTURE REFERENCE

WWW.GENERAC.COM

1-888-GENERAC

(888-436-3722)

MODEL NUMBER: _________________________

SERIAL NUMBER: _________________________

DATE PURCHASED:________________________

Original Language

Summary of Contents for Powerwagon

Page 1: ...NUAL FOR FUTURE REFERENCE Register your Generac product at WWW GENERAC COM 1 888 GENERAC 888 436 3722 MODEL NUMBER _________________________ SERIAL NUMBER _________________________ DATE PURCHASED ____...

Page 2: ...ii Owner s Manual for Powerwagon 000393a WARNING CANCER AND REPRODUCTIVE HARM www P65Warnings ca gov...

Page 3: ...eplacement Kit 13 Section 3 Operation Operation and Use Questions 15 Before Starting Engine 15 Electric Starting 15 Manual Recoil Starting 15 Stopping 16 Operating 16 Loading 16 Slopes and Uneven Terr...

Page 4: ...iv Owner s Manual for Powerwagon This page intentionally left blank...

Page 5: ...it is safe for others and does not render the equipment unsafe Throughout this publication and on tags and decals affixed to the unit DANGER WARNING CAUTION and NOTE blocks are used to alert personnel...

Page 6: ...use Hot surfaces could result in severe burns or fire 000110 WARNING Risk of Fire Hot surfaces could ignite combustibles resulting in fire Fire could result in death or serious injury WARNING Risk of...

Page 7: ...e and explosive Store fuel in a well ventilated area Keep fire and spark away Failure to do so will result in death or serious injury 000105 DANGER Explosion and Fire Fuel and vapors are extremely fla...

Page 8: ...ult in death or serious injury WARNING 000249 000147 WARNING Risk of Fire Unit must be positioned in a manner that prevents combustible material accumulation underneath Failure to do so could result i...

Page 9: ...ny missing or hard to read decals and use care when washing or cleaning the unit Decal part numbers can be found in the unit parts manual at www generac com Figure 1 1 Safety and Operating Decal Locat...

Page 10: ...Safety Rules General Information 6 Owner s Manual for Powerwagon This page intentionally left blank...

Page 11: ...1 4 2 3 Brake Transaxle disc brake FRAME Frame type Tubular steel 1 5 in 38 1 mm diameter x 12 Ga thick Skid plate 9 Ga thick Handlebar height in cm 37 94 ACTUATOR Included Yes Full load speed in S m...

Page 12: ...Manual recoil starter handle C Maintenance meter location N Battery D Electric dump switch O Traction drive lever E Key switch P Operator presence lever F Bed assembly Q Brake lever G Sidewall and ta...

Page 13: ...re included before assembly Included Parts Figure 2 2 Included Parts Handlebar Installation 1 See Figure 2 3 Lift handlebar assembly A to operating position and install 3 8 in 16 x 1 3 4 in flange bol...

Page 14: ...6 Secure end of actuator D to actuator bracket with a 1 2 in 13 x 1 1 2 in flange bolt and locknut Figure 2 6 Actuator Assembly Tailgate Installation 1 See Figure 2 7 Install tailgate onto front of b...

Page 15: ...ne Fluid Requirements Adding Engine Oil IMPORTANT NOTE The unit is shipped without oil in engine Traces of oil may be in reservoir from factory testing Oil must be added prior to initial operation Use...

Page 16: ...ct black battery cable to black battery terminal Figure 2 12 Battery Installation Checking Tire Pressure 1 See Figure 2 13 Remove valve stem protective cap A and check tire pressure using a tire pres...

Page 17: ...kit when required when operating at higher altitudes Follow the guide below to determine when an altitude kit is required Kits can be obtained by contacting Generac Customer Service at 1 888 436 3722...

Page 18: ...14 Owner s Manual for Powerwagon General Information and Setup This page intentionally left blank...

Page 19: ...tarting 1 See Figure 3 2 Set shift lever A to neutral Figure 3 2 Control Panel 2 Set throttle lever B to fast rabbit 3 Turn key switch C to start Release key when engine starts Manual Recoil Starting...

Page 20: ...drive on slopes greater than 15 degrees Failure to do so could result in death serious injury property or equipment damage WARNING 000500 Loss of control Operate in first gear when driving on slopes...

Page 21: ...unit on a steep grade or slope even if using a parking brake The unit could suddenly roll move or tip which could cause death serious injury property or equipment damage 000499 WARNING Loss of contro...

Page 22: ...18 Owner s Manual for Powerwagon Operation This page intentionally left blank...

Page 23: ...ASD See the emissions warranty Maintenance Schedule 000108 WARNING Hot Surfaces When operating machine do not touch hot surfaces Keep machine away from combustibles during use Hot surfaces could resul...

Page 24: ...nt condition Verify tire pressure Inspect operator presence lever Lubricate caster wheel grease fittings Clean air filter and pre cleaner Check parking brake adjustment Inspect belt tension and condit...

Page 25: ...th a clean rag 3 Install oil dipstick fill cap and screw in Remove oil dipstick fill cap and inspect oil level 4 Insert oil pump and remove old oil Remove oil pump 5 Add fresh oil See Engine Fluid Req...

Page 26: ...nce with a feeler gauge Clearance should be approxi mately 0 019 0 028 in 0 5 0 7 mm Bend the side electrode carefully if adjustment is necessary Figure 4 5 Spark Plug Gap 6 To avoid cross threading s...

Page 27: ...een idler tensioner pulleys using belt guides F Figure 4 10 Belt Guides 7 Install skid plate Verify belt is on inside of all belt guides 8 Install wheels Verify key is in position on transaxle shafts...

Page 28: ...previous adjustments in the opposite direc tion to loosen brake cable NOTE Turn adjustment nuts only one quarter turn at a time and test parking brake lock to verify adjustment is correct Changing Pa...

Page 29: ...nger aligned with wheel speed label Proceed as follows to adjust shift cables 1 Locate shift cable adjustment nuts on shift lever end of cable 2 See Figure 4 16 Loosen top cable jam A nut Figure 4 16...

Page 30: ...isconnect charger cables from battery terminals when charging is completed If battery charger cables are left connected to battery when battery charger is unplugged battery will discharge into charger...

Page 31: ...ion Uneven load Place weight over wheels to create better traction Improper gear selected Select lower gear Rough terrain tire chains required Wheels do not turn Verify unit is in gear Verify parking...

Page 32: ...28 Owner s Manual for Powerwagon Maintenance and Troubleshooting This page intentionally left blank...

Page 33: ...Owner s Manual for Powerwagon 29 Maintenance and Troubleshooting This page intentionally left blank...

Page 34: ...30 Owner s Manual for Powerwagon Maintenance and Troubleshooting This page intentionally left blank...

Page 35: ......

Page 36: ...ights reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Power Systems Inc Generac Power Systems Inc S45 W29290...

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