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Generac Power Systems MAGNUM MMG100D, Owner'S Manual, Page: 1 / 48

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Owner’s Manual

For

Diesel Generator

MMG75D • MMG100D

002782

With                         Controller

TM

Summary of Contents for MAGNUM MMG100D

Page 1: ...rac product at WWW GENERAC COM 1 888 GENERAC 1 888 436 3722 MODEL NUMBER _________________________ SERIAL NUMBER _________________________ DATE PURCHASED ________________________ Owner s Manual For Di...

Page 2: ...some of its constituents are known to the state of California to cause cancer birth defects and other reproductive harm 000005 WARNING California Proposition 65 This product contains or emits chemical...

Page 3: ...eaning Operations 21 Disabling Automatic AUTO Exhaust Filter Cleaning 21 Force a Manual Exhaust Filter Cleaning 21 Enable Exhaust Filter Cleaning 21 AUTO Exercise Timer 21 Accessing the Configuration...

Page 4: ...iv Owner s Manual for Generator This page intentionally left blank...

Page 5: ...affixed to the unit are therefore not all inclusive If using a procedure work method or operating technique that the manufacturer does not specifically recommend verify that it is safe for others Als...

Page 6: ...mmediately Failure to do so could result in death or serious injury 000298 CAUTION 000291 Equipment damage Do not attempt to start or operate a unit in need of repair or scheduled maintenance Doing so...

Page 7: ...y first aid and get medical help Failure to do so will result in death or serious injury 000104 DANGER Electrocution Water contact with a power source if not avoided will result in death or serious in...

Page 8: ...njury 000137a WARNING 000162 WARNING Explosion Do not dispose of batteries in a fire Batteries are explosive Electrolyte solution can cause burns and blindness If electrolyte contacts skin or eyes flu...

Page 9: ...ator Components A Central Lift Point I Oil Drain Port B Voltage Selector Switch Access J Fuel Fill C Generator Access K Control Panel Access D Manual Holder Access L Emergency Stop Switch E Engine Exh...

Page 10: ...ended by the engine supplier Use a high quality detergent oil with an appropriate classification and viscosity for the engine type and ambient temperature conditions Consult your IASD or the applicabl...

Page 11: ...r Switch J Generator Ground Connection Lug C 50A Circuit Breakers 3 K Generator Output Connection Lugs 4 D 120V GFCI Receptacles 2 L Door Safety Switches 2 E 20A Circuit Breakers 2 M Diesel Exhaust Fi...

Page 12: ...performance which may be viewed at any time and will not be lost when the controller is powered down Figure 2 4 Power Zone Controller Layout Table 2 3 Control Panel Components A Navigation Buttons B...

Page 13: ...is displayed directly below the gauge at all times The gauge displays battery voltage between 0 50V A normal reading is 12 14V on 12 volt systems and 24 26V on 24 volt systems with the engine running...

Page 14: ...de or AUTO mode The Liquid Crystal Display LCD This window will display the various operator and maintenance screens By viewing these screens the operator will be able to monitor both the engine and g...

Page 15: ...operation events and alarm notifications with the most recent events at the top of the list All indexed events include the date and time of the event hours of runtime on the engine when it occurred al...

Page 16: ...is an event index 1 This is an event index 2 This is an event index 3 This is an event index 4 This is an event index 5 This is an event index 6 This is an event index 7 This is an event index 8 This...

Page 17: ...lter regeneration and service regeneration see Exhaust Filter Cleaning Operations Controller Information Displays Functions and Reset The Power Zone controller constantly monitors vital generator and...

Page 18: ...skid is free of debris and all personnel are clear of unit 2 While standing at the front of the unit slowly push the hood forward until firmly closed 3 Verify the hood is securely closed by attemptin...

Page 19: ...art up in STOP mode Use the following procedure to start the generator in MANUAL mode 1 Move the Control Power switch to ON I 2 The LCD window will show the prestart diagnosis and the controller will...

Page 20: ...nit is being used as a standby power supply Before putting the unit in AUTO mode review the Prestart Checklist and Manually Starting the Unit Follow all safety warnings and review all information on i...

Page 21: ...g levels Figure 3 3 Transfer Switch Operation Derating for Altitude All units are subject to derating for altitude this will reduce the available power for operating tools and accessories connected to...

Page 22: ...enerator is used as a standby power source Fine Voltage Adjustment Adjustment of the output voltage from the generator is necessary to provide the correct voltage to the end of the power line Voltage...

Page 23: ...or higher of the Power Zone controller application use the following procedure to achieve 240V while in the 208V configuration 4 Starting in any of the operator screens press or to enter the maintena...

Page 24: ...on When the voltage selector switch is in position for 208 120V 3 voltage at the three twist lock receptacles and the two GFCI receptacles is 208 120 volts Main Circuit Breaker See Figure 3 7 The main...

Page 25: ...exhaust filter cleaning feature 1 Open the control door and locate the switch labeled EXHAUST FILTER CLEANING 2 Move and hold the switch in ON FORCED I for five seconds 3 Enter the DPF Status screen...

Page 26: ...Monday Sunday 5 Set the controller to AUTO mode Set the Unit to AUTO Mode 1 From any operator or maintenance screen press and hold the AUTO MANUAL Mode button for five seconds or until AUTO mode is d...

Page 27: ...k locking pin and rotate the jack into the travel position Verify the locking pin snaps into place NOTE A film of grease on the coupler will extend coupler life and eliminate squeaking Wipe the couple...

Page 28: ...e unit The central lift point is connected to a lift structure inside the unit Attach a sling or hook directly to the central lift point only if the devices are in good condition and the equipment bei...

Page 29: ...use If wet dry the unit thoroughly before starting Inspect condition of electrical cords DO NOT use the unit if insulation is cut or worn through Verify the condition of the air filter by viewing the...

Page 30: ...r Separator Bowl Check Air Cleaner Filter Minder Gauge Perform Visual Walkaround Inspection Check Oil Vapor Recirculation System Non Return Valve Change Engine Oil and Replace Oil Filter Replace Oil V...

Page 31: ...ce section 6 Press to access the parameters and highlight the maintenance alarm that needs to be reset 7 Press to select the editable parameters The cursor will highlight Not Reset under the selected...

Page 32: ...of the tube If equipped the axle bolt and nut assembly of the caster wheel must also be lubricated with the same lightweight oil Top Wind Models Apply a lightweight oil to the screw stem Figure 4 1 L...

Page 33: ...ine to cool then check coolant level in radiator Add coolant if needed Inspect hoses for leaks Repair or replace as necessary Visually inspect for leaks Verify no coolant has mixed with the engine oil...

Page 34: ...30 Owner s Manual for Generator Troubleshooting This page intentionally left blank...

Page 35: ...K GFCI RECPT 120V 17 21 25 18 22 26 19 20 23 24 27 28 T9 RCPT 240V 50A 50A RCPT 240V BLK BLK BLK T6 T8 T10 T11 T7 T1 T12 T2 T3 GENERATOR F F 120V 20A BRKER 120V RECPT GFCI L3 L2 L1 L0 12VDC T9 GRN YEL...

Page 36: ...U BLU BLU 20 AMP G F I OUTLET 20 AMP G F I OUTLET 20 AMP 20 AMP BLK BLK BLK BLK BLK BLK BLK RED BLK T4 GROUND TO FRAME T9 T6 T8 T10 T11 T7 T1 T2 T3 GENERATOR F F 34 33 29 30 36 35 32 31 37 38 39 40 T5...

Page 37: ...3 E2 E1 YL RD BK DOWN CGND UP TO T9 TO T7 BK RD WT DROOP OFF ADJUSTMENT SWITCH REMOTE VOLTAGE DOWN UP BN 4 3 F F BK BN WT RD DVR 2000E P N DEUTSCH 21 PIN CONN 1 CONN 2 31 PIN DEUTSCH 3 2 OR F F CONN 2...

Page 38: ...ON SOME MODELS NON POWER ZONE S R DEUTSCH 21 PIN CONN 2 OR USED ON MMG185 AND LOWER USED ON MMG235 HIGHER AND NOT CONNECTED TO T7 T9 FOR V FLEX CONNECT TO CONN2 POS K OR NOT CONNECTED TO T9 FOR V FLE...

Page 39: ...DULES RD VI BK AMB BEACON OR BK OR WT OR YL TO VOLTAGE REGULATOR BK WT BATT FUSED FU SW 20A 15A 20A FUSE BLOCK RD BK POWER TO DISPLAY RD BK RD WT RD WT RD RD RD RD RD RD RD OR RD VI RD VI RD WT RD WT...

Page 40: ...1 BATT GY VI TO PZ CONTROL PIN 9 23 22 DEUTSCH 31 PIN CONN 2 TO PZ CONTROL PIN 67 12 V BLK BATTERY DISCONNECT BATTERY DISCONNECT BATTERY FAN CLUTCH GY OR BK WT TO GND BAR 87 87A 86 30 85 GY OR RD VI F...

Page 41: ...BL WT SPLICE RD 31 PIN 26 DEUTSCH CONN 2 31 PIN 27 DEUTSCH CONN 2 WT BL SPLICE BK WT BK WT 21 PIN DEUTSCH CONN 2 U 21 PIN F DEUTSCH CONN 2 SWITCH CONTROLLER PIN 66 7310 CONTROLLER PIN 68 PZ 90611_ORG...

Page 42: ...LOW DELTA 240 120V 1 PH LOW ZIG ZAG 480 240V 1 PH HIGH ZIG ZAG TO GENERATOR TO GENERATOR TO GENERATOR TO GENERATOR L9 L7 T10 T11 T12 T3 T9 T6 T8 T5 T2 T1 T7 T4 T1 T7 T8 T12 T3 T9 T11 T10 T5 T4 T9 T6...

Page 43: ...BN BN WT WT LAMP MARKER AMBER WT WT WT WT AMBER MARKER LAMP BK BK WT WT RED MARKER LAMP BK BK BK BK LAMP MARKER WHITE WT WT BK BK LAMP MARKER RED WT WT STOP TURN SIGNAL LAMP RIGHT LEFT SIGNAL LAMP ST...

Page 44: ...Electric Brake Option BATTERY BREAKAWAY SWITCH BL WT BK BRAKE BRAKE BL BRAKE BRAKE WT TANDEM AXLE BRAKE BRAKE TRI AXLE SINGLE AXLE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE...

Page 45: ...___________________________________________ __________________________________________________________________________________________ _________________________________________________________________...

Page 46: ...__________________________________________________________ ___________________________________________________________________________ _________________________________________________________________...

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Page 48: ...ights reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Mobile Products LLC Generac Mobile Products LLC 215 Po...

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