Generac Power Systems Magnum MLT3060K Owner'S Manual Download

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Owner’s Manual

Light Tower

MLT3060M • MLT3060K

SAVE THIS MANUAL FOR FUTURE REFERENCE

For technical assistance contact:

www.generacmobileproducts.com

Technical Support

1-800-926-9768

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Summary of Contents for Magnum MLT3060K

Page 1: ...Owner s Manual Light Tower MLT3060M MLT3060K SAVE THIS MANUAL FOR FUTURE REFERENCE For technical assistance contact www generacmobileproducts com Technical Support 1 800 926 9768 000000...

Page 2: ...ponsibility to perform all safety checks to verify that all maintenance for safe operation is performed promptly and to have the equipment checked periodically by a Generac Mobile Products Authorized...

Page 3: ...reens 20 Section 3 Operation Light Tower Setup 25 Prestart Checklist 26 Raising the Mast 26 Starting the Unit 27 Preparing for Start Up with PowerZone Controller If Equipped 28 Select AUTO or MANUAL M...

Page 4: ...r Wheel Bearings 38 Section 5 Troubleshooting General Troubleshooting 39 Troubleshooting the Lights 40 Section 6 Wiring Diagrams Mast Junction Box Wiring and Light Connections 41 AC Wiring 42 DC Wirin...

Page 5: ...a dealer go to www generacmobleproducts com parts service find service When contacting an Generac Mobile Products Authorized Dealer about parts and service always supply the complete model number and...

Page 6: ...ment and could result in death or serious injury 000215 000139 WARNING Risk of burns Allow engine to cool before draining oil or coolant Failure to do so could result in death or serious injury 000105...

Page 7: ...y 000188 DANGER Electrocution Do not wear jewelry while working on this equipment Doing so will result in death or serious injury DANGER Electrocution DO NOT use the unit if electrical cord is cut or...

Page 8: ...issing Ambient air temperature is above 120 F 49 C Operating Safety Positioning the Unit The area immediately surrounding the unit should be dry clean and free of debris Position and operate the unit...

Page 9: ...ortant operating instructions and warn of dangers and hazards Wear heavy leather gloves when handling winch cables Never let cables slip through bare hands Only use mild soap and water to clean the le...

Page 10: ...ires Check trailer tires for wear and proper inflation Verify wheel lug nuts are present and tightened to the specified torque Safe Towing Techniques Practice turning stopping and backing up in an are...

Page 11: ...st Control Electric Winch 7 Danger Do Not Remove 8 Danger Electrocution 9 Instruction Keep Tension on Cables 10 Mast Junction Box Wiring 11 Warning Hot Surface Fire and Explosion 12 Instruction Towing...

Page 12: ...ASIFICADO PARA LA CLASE DE PESO BRUTO DEL VEHICULO DE REMOLQUE 3 ASEGURESE DE ACOPLAR CORRECTAMENTE EL REMOLQUE AL VEHICULO DE REMOLQUE 4 FIJE EN CRUZ LAS CADENAS DE SEGURIDAD 5 FIJE EN EL VEHICULO DE...

Page 13: ...I O I O I O I O I O I O I O ALL CIRCUIT BREAKERS OFF ALLE CIRCUITBREAKERS WEG TOUS LES DISJONCTEURS AU LOIN TODOS LOS INTERRUPTORES APAGADO START ENGINE LASSEN SIE MASCHINE AN METTEZ EN MARCHE LE MOT...

Page 14: ...N IN DER TRANSPORTHALTERUNG SICHERN VERROUILLEZ SOLIDEMENT LE MAT POUR LE TRANSPORT AVANT DE LE HISSER OU DE LE REMORQUER ADVERTENCIA WARNUNG ADVERTISSEMENT FIJE EL MASTIL EN LA TRABA DE TRANSPORTE AN...

Page 15: ...WARNUNG ADVERTISSEMENT WARNING ADVERTENCIA WARNING WARNUNG ADVERTISSEMENT ADVERTENCIA DANGER GEFAHR PELIGRO DANGER ADVERTENCIA WARNUNG ADVERTISSEMENT WARNING WARNUNG ADVERTISSEMENT ADVERTENCIA WARNING...

Page 16: ...Safety Rules General Information 12 Owner s Manual for MLT3060M K Light Tower This page intentionally left blank...

Page 17: ...ator Output Standby kW kVA 6 0 6 0 6 0 6 0 Output Voltage volts 120 240 single phase 120 240 single phase Output Amperes 120V 240V amperes 50 25 50 25 Frequency Hz Hertz 60 60 Weights Dry Weight lbs k...

Page 18: ...nual for MLT3060M K Light Tower Unit Dimensions Figure 2 1 Unit Dimensions Specifications are subject to change without notice A B C D E MLT3060M K 170 in 4 32 m 68 in 1 73 m 30 ft 9 14 m 49 in 1 25 m...

Page 19: ...oducts LLC DATE 00 0000 GVWR PNBV 000KG 0000LBS COLD INF PRESS PRESS DE V I N N I V 00000000000000000 TYPE TRAILER MODEL XXX000 GAWR PNBE TIRE PNEU RIM JANTE GONF A FROID KPA PSI LPC SGL DUAL EACH AXL...

Page 20: ...0M K Light Tower Component Locations Figure 2 3 Component Locations A Mast Rotation Knob F Fuel Fill B Central Lift Point G Outriggers C Engine Exhaust H Engine Access D Forklift Pockets I Battery E R...

Page 21: ...General Information Owner s Manual for MLT3060M K Light Tower 17 Control Panel Figure 2 4 Control Panel A B C D E F G H I J K...

Page 22: ...ation of the engine glow plugs F Engine Hour Meter Keeps track of engine hours for service G DC Breaker 10A circuit breaker for the engine electrical system H 120V GFCI Outlet 120V 20A GFCI outlet sup...

Page 23: ...ay Window This window displays the various operating screens By viewing these screens the operator can monitor both the engine and generator status while the unit is running B Select LED This LED illu...

Page 24: ...Home screen may also display whether the scheduler or dusk to dawn are enabled Figure 2 7 Home Screen Engine Screen See Figure 2 8 The Engine screen displays battery voltage oil pressure coolant tempe...

Page 25: ...2 12 The Alarms screen displays all the alarms warnings and engine Diagnostic Trouble Code DTC faults When an alarm occurs the controller automatically switches to this screen and remains there until...

Page 26: ...14 The controller s event log displays a list of the last 15 recorded electrical trips or shutdown events and the engine hours at which they occurred Once the log is full any subsequent electrical tri...

Page 27: ...ght Tower 23 About Screen See Figure 2 15 The About screen contains information about the controller such as the controller s date and time the product and USB identification number and the applicatio...

Page 28: ...General Information 24 Owner s Manual for MLT3060M K Light Tower This page intentionally left blank...

Page 29: ...e Detail E Pull the locking pin D on the outrigger E and pull each outrigger out until the spring loaded locking pin snaps back into place Pull the locking pin on the outrigger jack and rotate each ja...

Page 30: ...For more information refer to General Maintenance Verify battery connections are secure Turn the battery disconnect switch ON if equipped Check the engine fan belt tension and condition Check the engi...

Page 31: ...e Products Authorized Dealer immediately if the mast hangs up or the winch cable develops slack Starting the Unit NOTE If the engine was run out of fuel or the fuel tank was drained it may be necessar...

Page 32: ...is OFF 4 When the controller powers up the Home screen displays on the LCD screen and the Stop LED illuminates to indicate that the controller is in STOP mode Press the Start button to initiate the s...

Page 33: ...any grease oil residue or fingerprints on the glass Any residue can create a hot spot on the bulb causing premature bulb failure Light Operation With PowerZone Controller If Equipped See Figure 3 8 T...

Page 34: ...ate any hazards by accidentally turning off equipment that needs to remain running pumps compressors lights etc 1 Remove all loads from the outlets 2 Switch the individual circuit breakers for each li...

Page 35: ...ing pin and secure it with the safety pin 6 If the unit is going to be moved remove the lights from the mast and stow for transportation See Removing the Lights for Transportation Removing the Lights...

Page 36: ...n the unit is in good condition and has sufficient strength to hold the unit in place during transport See Figure 3 11 Use the tie down points A as shown Figure 3 11 Tie Down Points Lifting the Unit F...

Page 37: ...on the battery 4 Attach a Do Not Start sign to the control panel This will notify everyone that the unit is being serviced and will reduce the chance of someone inadvertently trying to start the unit...

Page 38: ...also off and tagged NOTE If the engine was run out of fuel or the fuel tank was drained it may be necessary to bleed the fuel lines Refer to the engine operator s manual supplied with the unit Basic M...

Page 39: ...s Required Check Oil Level Check Coolant Level Check Fuel Level Check Tire Pressure Inspect Wheel Bearings Check All Electrical Connections Inspect Radiator Fins For Debris Clean As Required Inspect L...

Page 40: ...olant Level Check Fuel Level Check Tire Pressure Inspect Wheel Bearings Check All Electrical Connections Inspect Radiator Fins For Debris Clean As Required Inspect Light Tower Winch For Proper Operati...

Page 41: ...n and Maintenance Prior to Use Inspect rope or cable and replace if damaged Check mounting hardware for proper torque and tighten if necessary Gears ratchet pivot point and shaft bushings must be kept...

Page 42: ...Figure 4 2 Wheel Bearing Cross Section 1 Remove the small rubber plug A from the metal end cap B 2 Attach a standard grease gun fitting to the Zerk grease fitting C 3 Pump grease into the Zerk fitting...

Page 43: ...ter for cracks and abrasion Check for gelled fuel in fuel system in cold weather especially at fuel filter Refer to OEM engine operator s manual for additional information Unit starts but stumbles and...

Page 44: ...ng the available voltage on the GFCI receptacle Incoming voltage should be 120V 5V If voltage is incorrect the engine speed may need to be adjusted or generator may require service The voltage from th...

Page 45: ...Wiring Diagrams Owner s Manual for MLT3060M K Light Tower 41 Section 6 Wiring Diagrams Mast Junction Box Wiring and Light Connections 1 3 2 4 2 1 4 3 00175...

Page 46: ...WT GN 8KW UNITS ONLY 8KW UNITS ONLY 1 GN WT 3 GN WT BK 2 GN WT BK 4 GN WT BK BK 20A 30A RD RD BK BK BK BK WT GN RD YL RD BK BL WT YL RD BK BL BK RD GY RD RD RD RD RD RD GY GY BK BK BL BL BK RD YL RD B...

Page 47: ...EL VIO YEL BLK WHT BLK WHT RED BLK FUEL PUMP 10 AMP CIRCUIT BREAKER OIL PRESSURE WARNING SWITCH N C SWITCH N O WARNING OVERHEAT 12V BATTERY STARTER RELAY TIME DELAY GRY BLU GRY VIO VI YL RED BLK CONTR...

Page 48: ...WITCH HOUR VI YL VI YL BK WT BK WT RD BK FUEL PUMP 10 AMP CIRCUIT BREAKER OIL PRESSURE WARNING SWITCH N C SWITCH N O WARNING OVERHEAT 12V BATTERY STARTER RELAY TIME DELAY GY BL GY VI RD RD BK BK YL GL...

Page 49: ...87A 87 FUSE RD WT RD VI TO GND BAR 25A RD BK 10A MTB PIN 12 ALT CONFIG POSITIVE AIR SHUTDOWN 6 20KW BK WT RPM SENSOR PASS GND PWR RPM SW OPT GND SOL CIRCUIT BREAKER 20A BATTERY 12 V ESTOP SOLENOID PA...

Page 50: ...TRAILER PLUG RIGHT TAIL TURN LAMP LAMP PLATE LICENSE MARKER LAMP RED BK BK BK BK RD WT BK SPLICE SPLICE SPADE SPADE LAMP TAIL TURN LEFT RD WT BK SPADE YL BN WT SPADE SPADE WT BK BN WT SPLICE GN RING M...

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Page 52: ...Wiring Diagrams 48 Owner s Manual for MLT3060M K Light Tower This page intentionally left blank...

Page 53: ...______________ ______________________________________ ______________________________________ ______________________________________ ______________________________________ _____________________________...

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Page 55: ......

Page 56: ...ts reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Mobile Products Generac Mobile Products 215 Power Drive B...

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