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GENERAL MAINTENANCE 
RECOMMENDATIONS

The owner/operator is responsible for making sure that all periodic
maintenance tasks are completed on a timely basis; that all 
discrepancies are corrected; and that the equipment is kept clean
and properly stored. Never operate a damaged or defective
engine.

CAUTION: Disconnect the spark plug wire from the spark
plug, and place the wire where it cannot come in contact with
the spark plug before working on this engine.

CHECKING THE OIL LEVEL

See the BEFORE STARTING THE ENGINE section on page 6 for
information on checking the oil level. The oil level should be
checked before each use, or at least every eight (8) hours of 
operation. Keep the oil level maintained.

CHANGING THE OIL AND OIL FILTER

Your engine may be equipped with an oil filter. Change the oil and
filter after the first eight (8) hours of operation. Change the oil
and oil filter (if so equipped) every 50 hours thereafter. If you are
using this engine under dirty or dusty conditions, or in extremely
hot weather, change the oil more often.

Use the following instructions to change the oil while the engine is
still warm:

1.

Clean the area around the oil drain plug, remove the plug and
drain the oil completely into a suitable container (Figure 6).

Figure 6 — Oil Filter and Drain Plug

2.

When the oil is drained, install and tighten the oil drain
plug.

3.

If your engine is equipped with an oil filter, use the
following instructions:

A. Place a suitable container beneath the oil filter and 

turn the filter counterclockwise to remove the filter.

B. Coat the gasket of a new filter with engine oil. Turn 

the new filter clockwise until the gasket contacts the
filter adapter, then tighten an additional 3/4 turn.

4.

Remove the oil fill plug and insert a clean funnel into the
plug opening. Fill the crankcase with the recommended
oil until the oil level is at point of overflowing. Approxi-
mately 620ml (21 oz.) are required without an oil filter;
770ml (29 oz.) with an oil filter. POUR SLOWLY.

5.

When the crankcase is filled to the proper level, install
and tighten the oil fill plug.

SERVICING THE AIR CLEANER

.

Your equipment’s air cleaner is one of the most important
areas to maintain. This engine will not run properly and may
get damaged if it is run with a dirty air cleaner system.

Clean or replace the paper air filter (Figure 7) every 50
hours of operation 
or once a year, whichever comes first.
Clean or replace the filter more often if the engine is operated
under dusty or dirty conditions. Clean the foam pre-filter
every 25 hours of operation, or sooner under dusty or dirty
conditions.

Oil Filter

Drain Plug

Summary of Contents for 190/220

Page 1: ...S W WH HI IC CH H I IF F N NO OT T F FO OL LL LO OW WE ED D C CO OU UL LD D E EN ND DA AN NG GE ER R T TH HE E P PE ER RS SO ON NA AL L S SA AF FE ET TY Y A AN ND D O OR R P PR RO OP PE ER RT TY Y O...

Page 2: ...SAFE OPERATION Study these RULES FOR SAFE OPERATION carefully before operating or servicing this equipment Become familiar with the OWNER S MANUAL and with the engine The engine can operate safely eff...

Page 3: ...f breathed in sufficient concentrations can cause unconsciousness or even death Operate this equipment only in the open air where adequate ventilation is available Do not insert any object through the...

Page 4: ...t parts and service always supply the complete model number and serial number of your unit as given on its data plate decal The warranty and replacement parts for this engine are included in the owner...

Page 5: ...fore each use and change the oil regularly Failure to use the correct oil or using dirty oil can cause premature engine wear and failure The recommended oils include the following During summer months...

Page 6: ...the crankcase Figure 1 2 Add engine oil until the oil level is to the point of overflowing Figure 1 Oil Fill Cap CHECKING ENGINE OIL 1 Check the engine oil level before starting the engine each time...

Page 7: ...pment STOPPING THE ENGINE 1 Remove the load on the engine and let it run for 30 seconds 2 Turn off the engine by moving the RUN STOP SWITCH to the STOP position 3 Close the fuel shut off valve if so e...

Page 8: ...remove the plug and drain the oil completely into a suitable container Figure 6 Figure 6 Oil Filter and Drain Plug 2 When the oil is drained install and tighten the oil drain plug 3 If your engine is...

Page 9: ...y enough clean engine oil to saturate the pre filter D Wrap the pre filter in a clean dry cloth and squeeze out the excess oil DO NOT TWIST Set the pre filter aside 4 To clean or replace the paper air...

Page 10: ...head Figure 8 Setting Spark Plug Gap CLEANING THE SPARK ARRESTOR SCREEN The engine exhaust muffler has a spark arrestor screen Inspect and clean the screen every 100 hours of operation or once each ye...

Page 11: ...1 CARBURETOR ADJUSTMENTS The carburetor of your engine is pre set at the factory The carburetor should not be tampered with because this will VOID THE EMISSION CONTROL SYSTEM WARRANTY If you experienc...

Page 12: ...DULE Every 8 Hours or 25 Hours or Every 50 Hours or Every 100 Hours or Every MAINTENANCE OPERATION or Daily Season Season Season Check Oil Level X Change Oil See Note 1 Change Oil Filter if so equippe...

Page 13: ...l additive such as STA BIL fuel stabilizer or an equivalent will prevent gum deposits from forming in the engine s fuel system 2 While the engine is still warm drain the oil from the crankcase Refill...

Page 14: ...14 Generac GN 190 220 Engine E EX XP PL LO OD DE ED D V VI IE EW W S SH HO OR RT T B BL LO OC CK K...

Page 15: ...5 2 14 Governor Gear Assembly A8929 1 15 Governor Gear C Ring 78645 1 16 Governor Spool A7811 1 17 1 8 NPT Pipe Plug 72683 1 18 Camshaft Assembly 98752 1 19 Crankcase Gasket 89096 1 20 Valve Stem Seal...

Page 16: ...51 1 33 M6 x 55mm Capscrew 57058 1 34 M6 x 25mm Capscrew 80318 1 35 M6 x 30mm Screw 80316 2 36A Intake Manifold 20136 1 37 M6 Lock Washer 22097 2 38 M6 Hex Nut 49813 2 39A Carburetor Air Box 21202 1 G...

Page 17: ...Head 90051 1 Gasket 35 M6 x 30mm Screw 80316 2 36B Intake Manifold 90948 1 39B Carburetor Air Box 91846 1 Gasket 41 Canal Cover 80303 1 42 Carburetor Manifold 78631 1 Gasket 43B Carburetor 190cc 98469...

Page 18: ...E En ng gi in ne e E EX XP PL LO OD DE ED D V VI IE EW W G GA AS S T TA AN NK K ITEM PART QTY DESCRIPTION 55 83512 2 M6 X 15 Taptite 57 95213 1 Tank Bracket 58 77395 2 M6 Flange Nut 59 95214 1 Tank C...

Page 19: ...ON 1 94820 1 Expansion Plug 2 91848 1 Oil Filter Gasket 3A 88758 1 Oil Blockoff 3B 84982 1 Oil Filter Adapter 4 92978 2 M6 X 18 Taptite 5 99236 1 Oil Press Switch 6 70185 1 Oil Filter ITEM PART QTY DE...

Page 20: ...Pin Male HSG 13 00185271 1 White Wire Assembly 14 22097 2 M6 Lockwasher 15 82981 2 M6 X 30 Taptite 16 81675 1 Ignition Coil 17 84274 1 Tinnerman Clamp 18 87221A 1 L O S Module 19 45756 1 M6 x 10mm Scr...

Page 21: ...M8 1 25 X 20 98 90192 1 Carb Wear Washer 99 92059 1 Stepper Motor 21 G Ge en ne er ra ac c G GN N 1 19 90 0 2 22 20 0 E En ng gi in ne e E EX XP PL LO OD DE ED D V VI IE EW W S ST TE EP PP PE ER R M...

Page 22: ...ou should however be aware that Generac Corporation may deny you warranty coverage if your utility or lawn and garden equipment engine or a part thereof has failed due to abuse neglect improper mainte...

Page 23: ...ed part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted for the period of time prior to first scheduled replacement point for that part If the part...

Page 24: ...e and does not apply to engines or parts which have been subjected to improper or unauthorized installation misuse negligence accident overloading over speeding improper maintenance improper repair or...

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