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Generac Portable Products 7200 Watt Mobile Backup Power System

6

• Connect the black battery cable to the negative (–)

terminal on the battery (Figure 5).

• Connect the other end of the black cable to the engine,

not the frame (Figure 5).

CAUTION! 

Be sure the BLACK cable is connected to

the engine mount and not the frame or damage to the
ground wire could occur.

BEFORE STARTING THE

ENGINE

Add Oil

CAUTION!

Any attempt to crank or start the engine

before it has been properly filled with the recommended
oil may result in an engine failure.

To fill your engine with oil:

• Place generator on a level surface.

• Follow the oil grade recommendations and oil fill

instructions given in the engine owner’s manual.

NOTE: The generator’s revolving field rides on a
prelubricated and sealed ball bearing that requires no
additional lubrication for the life of the bearing.

Add Gasoline

WARNING! 

Never fill fuel tank indoors. Never

fill fuel tank when engine is running or hot. Do Not
light a cigarette or smoke when filling the fuel tank.

WARNING!

Do Not overfill the fuel tank.

Always allow room for fuel expansion.

• Use regular UNLEADED gasoline with the generator

engine. Do Not use premium gasoline. Do Not mix oil
with gasoline.

• Clean area around fuel fill cap, remove cap.

• Slowly add unleaded regular gasoline to fuel tank. Be

careful not to overfill. Allow about 1/2" of tank space for
fuel expansion (Figure 6).

• Install fuel cap and wipe up any spilled gasoline.

IMPORTANT: It is important to prevent gum deposits
from forming in essential fuel system parts, such as the
carburetor, fuel filter, fuel hose or tank during storage. Also,
experience indicates that alcohol–blended fuels (called
gasohol, ethanol or methanol) can attract moisture, which
leads to separation and formation of acids during storage.
Acidic gas can damage the fuel system of an engine while in
storage.

To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. See “Storage”
on page 12. Never use engine or carburetor cleaner
products in the fuel tank or permanent damage may occur.

Figure 6 — Typical Fuel Expansion Space

Summary of Contents for 1277-0

Page 1: ...safety messages that follow this symbol to avoid possible injury or death Model No 1277 0 7 200 Watt Mobile Backup Power System Manual No B4678 Revision 2 06 20 2001 Visit our Generac website www gene...

Page 2: ...erator is warranted for standards set by the Environmental Protection Agency For warranty information refer to the engine owner s manual SAFETY RULES This generator set was designed and manufactured f...

Page 3: ...of clearance on all sides of generator even while operating unit outdoors or you could damage the unit Never start or stop the unit with electrical loads connected to receptacles with the connected d...

Page 4: ...rton fillers etc Remove the generator from the shipping carton CARTON CONTENTS Check all contents If any parts are missing or damaged call the generator helpline at 1 800 270 1408 The Generator Power...

Page 5: ...and the tires are at the proper inflation The operating range should be 15 40 PSI INSTALLING TRAY AND BATTERY NOTE The generator can be started manually If you choose not to use the electric start fea...

Page 6: ...hot Do Not light a cigarette or smoke when filling the fuel tank WARNING Do Not overfill the fuel tank Always allow room for fuel expansion Use regular UNLEADED gasoline with the generator engine Do...

Page 7: ...foam precleaner to limit the amount of dirt and dust that gets in the engine Choke Lever Used when starting a cold engine Circuit Breakers AC Each receptacle is provided with a circuit breaker to prot...

Page 8: ...ull slowly until slight resistance is felt Then pull rapidly one time only to start engine If engine starts proceed to step 7 If engine fails to start proceed to step 6 6 Move the choke lever to Half...

Page 9: ...dew point your generator may experience icing of the carburetor and or the crankcase breather system In an emergency use the original shipping box as a temporary shelter Cut off all flaps Cut out one...

Page 10: ...olts 7200 watts of power 7 2 kW at 30 Amps for 240 Volts The outlet is protected by a 30 Amp push to reset circuit breaker Use this plug to connect the unit to the Power Transfer System as described i...

Page 11: ...general reference Some electric motors such as induction types require about three times more watts of power for starting than for running This surge of power lasts for only a few seconds when startin...

Page 12: ...through cooling air slots some of the water will be retained in voids and cracks of the rotor and stator winding insulation Water and dirt buildup on the generator internal windings will eventually de...

Page 13: ...6 Bad spark plug 7 Water in gasoline 8 Overchoking 9 Low oil level 10 Excessively rich fuel mixture 11 Intake valve stuck open or closed 12 Engine has lost compression 1 Set switch to Run 2 Clean or...

Page 14: ...Generac Portable Products 7200 Watt Mobile Backup Power System 14 SCHEMATIC...

Page 15: ...Generac Portable Products 7200 Watt Mobile Backup Power System 15 WIRING DIAGRAM...

Page 16: ...Generac Portable Products 7200 Watt Mobile Backup Power System 16 EXPLODED VIEW MAIN UNIT...

Page 17: ...6292 1 HHCS 10 Self Driller 38 77395 4 NUT Flange Lock M6 39 83465 4 GROMMET Tank 40 78831B 4 HHMS M6 1 0 x 60 SEMS 41 80270 1 VALVE Tank 42 78299 1 BUSHING Plastic Tank 43 B4363 1 CAP Fuel Gauge Item...

Page 18: ...50 5 HB4122 1 ASSEMBLY Handle Hitch 6 HB3375 1 WELDMENT Fork Pivot 7 HB4115 1 ASSEMBLY Pivot 8 B4134 1 GRIP Handle 9 B4135 1 PIN Handle Release Item Part Qty Description 10 89635 2 SPACER Wheel 11 222...

Page 19: ...BREAKER 30A Manual 2 Pole 13 23365 6 WASHER 8 Shakeproof 14 43437 1 OUTLET 120 240V 30A 15 43180 6 FLAT WASHER M4 16 22264 6 LOCK WASHER M4 Item Part Qty Description 17 51715 6 NUT M4 0 7 Hex 18 68759...

Page 20: ...al maintenance and service and does not apply to a generator set alternator or parts which have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloa...

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