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Generac Portable Products 7200 Watt Mobile Backup Power System

4

Your generator requires some assembly and is ready for
use after it has been properly serviced with the
recommended oil and fuel.

If you have any problems with the assembly of your
generator, please call the generator helpline at
1-800-270-1408.

IMPORTANT: Any attempt to run the unit before it has
been serviced with the recommended oil will result in an
engine failure.

REMOVE GENERATOR

FROM CARTON

• Set the carton on a rigid flat surface with “This Side Up”

arrows pointing upward.

• Carefully open the top flaps of the shipping carton.

Review “Cold Weather Operation” on page 9.

• Cut down corners at one end of carton from top to

bottom and lay that side of carton down flat.

• Remove all packing material, carton fillers, etc.

• Remove the generator from the shipping carton.

CARTON CONTENTS

Check all contents. If any parts are missing or damaged, call
the generator helpline at 1-800-270-1408.

• The Generator

• Power Transfer System (See Power Transfer System

manual for installation and operating instructions)

• Generator and Engine Owner’s Manuals

• 2 Bottles of Engine Oil

• Battery Float Charger

• Battery, Battery Tray, and Electric Start Components

• Wheel Kit

• Rechargeable Emergency Flashlight

INSTALL WHEEL  KIT

To install your wheel kit, you need the following tool:

• Socket wrench with 1/2" or 13mm sockets.

• Philips head screwdriver.

Install Wheel Kit as follows: (See Figure 2)

• Place the generator on a hard flat surface.Temporarily

raise unit on blocks to ease assembly.

Figure 2 — Assemble Wheel Kit

Handle

Lanyard
Loop

Wheel

Axle

Spring Clip

Self Drilling Screw

Flat Washer

Retaining Pin

Wheel
Spacer

Locking

Nut

Flat

Washer

Flat

Washer

Handle

Release

Pin

Front wheel

Assembly

Cap Screw

Summary of Contents for 1277-0

Page 1: ...safety messages that follow this symbol to avoid possible injury or death Model No 1277 0 7 200 Watt Mobile Backup Power System Manual No B4678 Revision 2 06 20 2001 Visit our Generac website www gene...

Page 2: ...erator is warranted for standards set by the Environmental Protection Agency For warranty information refer to the engine owner s manual SAFETY RULES This generator set was designed and manufactured f...

Page 3: ...of clearance on all sides of generator even while operating unit outdoors or you could damage the unit Never start or stop the unit with electrical loads connected to receptacles with the connected d...

Page 4: ...rton fillers etc Remove the generator from the shipping carton CARTON CONTENTS Check all contents If any parts are missing or damaged call the generator helpline at 1 800 270 1408 The Generator Power...

Page 5: ...and the tires are at the proper inflation The operating range should be 15 40 PSI INSTALLING TRAY AND BATTERY NOTE The generator can be started manually If you choose not to use the electric start fea...

Page 6: ...hot Do Not light a cigarette or smoke when filling the fuel tank WARNING Do Not overfill the fuel tank Always allow room for fuel expansion Use regular UNLEADED gasoline with the generator engine Do...

Page 7: ...foam precleaner to limit the amount of dirt and dust that gets in the engine Choke Lever Used when starting a cold engine Circuit Breakers AC Each receptacle is provided with a circuit breaker to prot...

Page 8: ...ull slowly until slight resistance is felt Then pull rapidly one time only to start engine If engine starts proceed to step 7 If engine fails to start proceed to step 6 6 Move the choke lever to Half...

Page 9: ...dew point your generator may experience icing of the carburetor and or the crankcase breather system In an emergency use the original shipping box as a temporary shelter Cut off all flaps Cut out one...

Page 10: ...olts 7200 watts of power 7 2 kW at 30 Amps for 240 Volts The outlet is protected by a 30 Amp push to reset circuit breaker Use this plug to connect the unit to the Power Transfer System as described i...

Page 11: ...general reference Some electric motors such as induction types require about three times more watts of power for starting than for running This surge of power lasts for only a few seconds when startin...

Page 12: ...through cooling air slots some of the water will be retained in voids and cracks of the rotor and stator winding insulation Water and dirt buildup on the generator internal windings will eventually de...

Page 13: ...6 Bad spark plug 7 Water in gasoline 8 Overchoking 9 Low oil level 10 Excessively rich fuel mixture 11 Intake valve stuck open or closed 12 Engine has lost compression 1 Set switch to Run 2 Clean or...

Page 14: ...Generac Portable Products 7200 Watt Mobile Backup Power System 14 SCHEMATIC...

Page 15: ...Generac Portable Products 7200 Watt Mobile Backup Power System 15 WIRING DIAGRAM...

Page 16: ...Generac Portable Products 7200 Watt Mobile Backup Power System 16 EXPLODED VIEW MAIN UNIT...

Page 17: ...6292 1 HHCS 10 Self Driller 38 77395 4 NUT Flange Lock M6 39 83465 4 GROMMET Tank 40 78831B 4 HHMS M6 1 0 x 60 SEMS 41 80270 1 VALVE Tank 42 78299 1 BUSHING Plastic Tank 43 B4363 1 CAP Fuel Gauge Item...

Page 18: ...50 5 HB4122 1 ASSEMBLY Handle Hitch 6 HB3375 1 WELDMENT Fork Pivot 7 HB4115 1 ASSEMBLY Pivot 8 B4134 1 GRIP Handle 9 B4135 1 PIN Handle Release Item Part Qty Description 10 89635 2 SPACER Wheel 11 222...

Page 19: ...BREAKER 30A Manual 2 Pole 13 23365 6 WASHER 8 Shakeproof 14 43437 1 OUTLET 120 240V 30A 15 43180 6 FLAT WASHER M4 16 22264 6 LOCK WASHER M4 Item Part Qty Description 17 51715 6 NUT M4 0 7 Hex 18 68759...

Page 20: ...al maintenance and service and does not apply to a generator set alternator or parts which have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloa...

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