Generac Power Systems 0E6478 Parts Manual Download Page 1 | Manualshive

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0E6478

6.8

LITER

G A S

ENGINE

PARTS

MANUAL

P.O. BOX 310 EAGLE WI 53119

PRINTED IN U.S.A.

Revision 0: 0

8/29

/03

FORD

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Summary of Contents for 0E6478

Page 1: ...0E6478 6 8LITER G A S ENGINE PARTS MANUAL P O BOX 310 EAGLE WI 53119 PRINTED IN U S A Revision 0 08 29 03 FORD...

Page 2: ......

Page 3: ...RETO USETHE MODEL NUMBER OF THE UNIT BEING SERVICED WHEN ORDERING FROM THIS MANUAL QUICK REFERENCE GUIDE 2 SERVICE RECOMMENDATIONS 3 ENGINE LOWER 8 ENGINE UPPER 12 ENGINE FRONT 14 COOLING SYSTEM 16 IN...

Page 4: ...ANKSHAFT REAR 1 0D34540213 CHAIN TIMING 2 0D34540232 PUMP ASY SEAL WATER 1 0D34540233 SEAL WATER PUMP 1 0D34540235 SEAL THERMOSTAT O RING 1 0D34540238 THERMOSTAT ASSY WATER 1 0D34540249 COIL BOOT ASY...

Page 5: ...hile the engine is hot or serious burns from boiling liquid or steam could result Ethylene glycol base antifreeze is poisonous Do not use your mouth to siphon coolant from the radiator recovery bottle...

Page 6: ...om burning out sensitive control panel components and circuits Following all maintenance reverse these steps to insure the unit is returned to standby setup for normal oper ation when required 2 A bre...

Page 7: ...nspection WARNING To prevent injury perform the following steps in the order indicated before starting any maintenance Disable the generator set from starting and or connecting to the load by setting...

Page 8: ...natural gas delivery system Tighten connections as necessary 6 Check the air inlets and outlets for debris Clean as necessary 7 Check the battery electrolyte level if accessible Adjust as necessary 8...

Page 9: ...or components and abnormal operating conditions Correct as necessary 14 Start and exercise the unit at full rated load use a load bank if the site load is not enough for at least 2 hours looking for l...

Page 10: ...8 6 8L GAS ENGINE LOWER...

Page 11: ...1 N806201 0D34540124 KEY WOODRUFF 4 76 X 49 1 6397A 0D34540125 PIN FLYWHL 16 0X25 0 HOLLOWDWL 2 6397D 0D34540105 PIN DOWEL 8 0 X 18 25 TIMING COVER 2 6701 0D34540126 SEAL CRANKSHAFT REAR 1 N806155 0D...

Page 12: ...10 6 8L GAS ENGINE LOWER...

Page 13: ...540156 INSERT OIL FILTER MOUNTING 1 87836 0D34540187 PLUG PIPE 1 8 27SOCKET HEX 1 N620482 0D34540158 NUT ADTR REAR ENG STUD M10X1 5 1 N806155 0D34540305 SCREW WASHER M6 X 1 0 X 27 5 6 N806156 0D345401...

Page 14: ...12 6 8L GAS ENGINE UPPER...

Page 15: ...564 0D34540184 ARM VALVE ROCKER 20 6571 0D34540185 SEAL VALVE STEM 20 AGSF 22F M1 0D34540186 SPARK PLUG PLATINUM 044 GAP 10 87836 0D34540187 PLUG PIPE 1 8 27SOCKET HEX 2 6250 0D34540188 CAMSHAFT RH 1...

Page 16: ...14 6 8L GAS ENGINE FRONT...

Page 17: ...T 1 6700 0D34540217 SEAL CRANKSHAFT FRONT 1 12A227 0D34540218 RING IGN PULSE CRKSHFT SENSOR 1 N605892 0D34540219 BOLT TIMING CHAIN GUIDES 3 N606527 0D34540220 BOLT TIMING CHAIN GUIDE LH HEX 1 N606543...

Page 18: ...16 6 8L GAS COOLING SYSTEM...

Page 19: ...5 0D34540235 SEAL THERMOSTAT O RING 1 8555 0D34540236 TUBE WATER 1 8575 0D34540238 THERMOSTAT ASSY WATER 1 8592 0D34540239 CONNECTION ASY WATER OUTLET 1 18599 0D34540241 TUBE INT MNFLD HEATER INLET 1...

Page 20: ...18 6 8L GAS INTAKE IGNITION SYSTEM...

Page 21: ...0246 MANIFOLD INTAKE LOWER 1 9439 0D34540247 GASKET INT MNFLD TO CYL HEAD 2 18599 0D34540304 TUBE INT MAN HEATER INLET 1 N806156 0D34540159 BOLT M8 X 1 25 X 43MM 11 12029 0D34540249 COIL BOOT ASY IGNI...

Page 22: ...20 6 8L GAS ENGINE COMMON PARTS LH DIRECT DRIVE UNITS...

Page 23: ...EW HHC M10 1 5 X 25 G8 8 2 33 0D7801 WIRE HARNESS 6 8L IGN SYSTEM NOT SHOWN 1 34 032300 HOLDER FUSE 3 35 086310 FUSE 2A X AGC2 1 36 028578 FUSE 10A X AGC10 2 37 034125 VIB MNT 5 X 62 X 10 32 4 38 0331...

Page 24: ...22 6 8L GAS ENGINE COMMON PARTS LH GEAR BOX UNITS...

Page 25: ...EAR BOX NOT SHOWN 1 31 032300 HOLDER FUSE 2 32 086310 FUSE 2A X AGC2 1 33 028578 FUSE 10A X AGC10 1 34 034125 VIB MNT 5 X 62 X 10 32 4 35 033121 SCREW HHC 10 32 X 1 2 4 36 022152 WASHER LOCK 10 4 37 0...

Page 26: ...24 6 8L GAS ENGINE COMMON PARTS RH DIRECT DRIVE UNITS OPEN SET NO ENCLOSURE...

Page 27: ...7 070010 SCREW HHC M8 1 25 X 35 SS G8 8 2 28 0D6344 ASSEMBLY 6 8L FLYWHEEL DIRECT 1 29 0D3803 FLYWHEEL HOUSING MACH 6 8L V10 1 30 0D3805 COVER FLYWHEEL MACH 6 8L V 10 1 31 0A8240 FLEX PLATE SAE10 2 2...

Page 28: ...26 6 8L GAS ENGINE COMMON PARTS RH DIRECT DRIVE UNITS CLOSED SET W ENCLOSURE...

Page 29: ...3805 COVER FLYWHEEL MACH 6 8L V 10 1 32 0A8240 FLEX PLATE SAE10 2 2 3 33 0A6765 RING GASKET 2 5 DIA 2 34 0D3649 TUBE R H EXHAUST MANIFOLD 1 35 0A5215B PIPE FLEX 2 5 2 36 0D3159 FLANGE EXHAUST 2 37 0D3...

Page 30: ...28 6 8L GAS ENGINE COMMON PARTS RH GEAR BOX UNITS OPEN SET NO ENCLOSURE...

Page 31: ...LD 2 28 070010 SCREW HHC M8 1 25 X 35 SS G8 8 2 29 0D6686 ASSEMBLY 6 8L G BOX FLYWHEEL 1 30 0D3803 FLYWHEEL HOUSING MACH 6 8L V10 1 31 0D3805 COVER FLYWHEEL MACH 6 8L V 10 1 32 021113 PLATE DAMPNER RE...

Page 32: ...30 6 8L GAS ENGINE COMMON PARTS RH GEAR BOX UNITS CLOSED SET W ENCLOSURE...

Page 33: ...ER FLYWHEEL MACH 6 8L V 10 1 32 021113 PLATE DAMPNER RETNR 1 33 0A6765 RING GASKET 2 5DIA 2 34 0D3166 PIPE R H EXHAUST MANIFOLD 1 35 0A5215B PIPE FLEX 2 5 2 36 0D3159 FLANGE EXHAUST 1 37 0D3196 PIPE R...

Page 34: ...Notes...

Page 35: ...Notes...

Page 36: ......

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