Generac Portable Products 11kW Owner'S Manual Download | Manualshive

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Summary of Contents for 11kW

Page 1: ...Owner sManual Automatic StandbyGenerator ...

Page 2: ...sponsibility to perform all safety checks to make sure that all maintenance for safe operation is performed promptly and to have the equipment checked periodically by an Authorized Service Dealer Normal maintenance service and replace ment of parts are the responsibility of the owner operator and as such are not considered defects in materials or workmanship within the terms of the warranty indivi...

Page 3: ...ning the Generator Off When Operating Under Load 15 3 6 Manual Transfer Operation 15 3 7 Side Compartment 16 3 8 Alarm Response Procedures 17 3 9 Battery Charger 17 3 10 Setting the Exercise Timer 17 Section 4 Maintenance 19 4 1 Performing Scheduled Maintenance 19 4 2 Service Schedule 19 4 3 Checking Engine Oil Level 20 4 4 Changing the Engine Air Cleaner 22 4 5 Spark Plugs 22 4 6 Valve Lash Adjus...

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Page 5: ...ng and servicing procedures SAVE THESE INSTRUCTIONS The manufacturer suggests that this manual and the rules for safe operation be copied and posted near the unit s installation site Safety should be stressed to all operators and potential operators of this equipment SAFETY Throughout this manual and on tags and decals affixed to the unit DANGER WARNING CAUTION and NOTE blocks are used to alert pe...

Page 6: ...t should only be installed serviced and repaired by a Service Dealer or other competent qualified electri cian or installation technician who is familiar with applicable codes standards regulations and product Installation Manual guidelines The operator also must comply with all such codes standards regulations and product installation Manual guidelines The engine exhaust fumes contain carbon mono...

Page 7: ...nconducting implement such as a dry rope or board to free the victim from the live conductor if the victim is unconscious apply first aid and get immediate medical help Never wear jewelry when working on this equipment Jewelry can conduct electricity resulting in electric shock or may get caught in moving components resulting in injury 1 5 Fire Hazards For fire safety the generator must be install...

Page 8: ...switch must effectively isolate the electrical system from the utility distribution system when the generator is operating NEC 702 Failure to isolate an electrical system by such means will result in damage to the generator and also may result in injury or death to utility power workers due to backfeed of electrical energy 4 Automatic Standby Generator Owner s Manual ...

Page 9: ...kW Unit OIL FILLCAP CONTROL PANEL CIRCU IT BREAKERS AIR FILTER FUEL INLET BACK FUEL REGULATOR BATTERYCOMPARTMENT EXHAUST ENCLOSURE CONTROL PANEL CIRCUIT BREAKERS FUEL INLET BACK FUEL REG ULATO R COMPOSITE BASE OIL FILTER OIL FILL CAP BATTERYCOM PARTM ENT Figure 2 2 GH 530 Enqine 11kW Unit Automatic Standby Generator Owner s Manual 5 ...

Page 10: ...ms to automatically shut down the unit to protect it against potentially damaging conditions Some of these systems are as follows LowOil Pressure Sensor HighTemperature Sensor OvercrankSensor Overspeed Sensor RPMSensor Under frequency Sensor Undervoltage Sensor Overvoltage Sensor Internal Failure Sensor Low Battery Voltage Alarm The control panel contains a display which alerts the operator when a...

Page 11: ...f the engine s life it is important to follow the maintenance specifications in the Section 4 Maintenance This generator is certified to operate on Liquid Propane Vapor fuel or pipeline Natural Gas For generators 13kW and greater the Emission Control System code is EM Engine Modification The Emission Control System on this generator consists of the following components Airlnduction System Intake P...

Page 12: ...t Typicalderatesarebetween10 20 off the LP gasrating Circuitsto be movedmustbe protectedby samesizebreaker For example a 15 ampcircuitin the mainpanelmustbe a 15 ampcircuitin the transferswitch 2 4 2 Engine Model 8kW 11kW 13 14 15 16 17kW 20kW Type of Engine GH 410 GT 530 GT 990 GT 999 Number of Cylinders 1 2 2 2 Displacement 410cc 530cc 992cc 999cc Cylinder Block Aluminum w Cast Iron Sleeve Recom...

Page 13: ...to promote maximum battery life 2 4 6 _ Engine Oil Requirements For proper oil viscosity see chart in Figure 4 1 Recommended Oil Based on Temperature 2 5 m Accessories There are performance enhancing accessories available for air cooled generators Accessory Description Cold Weather Kit Recommended in areas where temperatures regularly fall below 320 F 0 C Scheduled Maintenance Kit Includes all pie...

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Page 15: ...e enclosed keys provided with this unit are for service personnel usage only SIDE LOCK Figure 3 1 Generator With Lid Open Side Lock Location Set to AUTO the engine may crank and start at any time without warning Such automatic starting occurs when utility power source voltage drops below a preset level or during the normal exercise cycle To prevent possible injury that might be caused by such sudd...

Page 16: ...will be automatically posted on this page as well as flashing the backlight when such a condition is detected In the case of multiple Alarms Warnings only the first message will be displayed To clear an Alarm or Warning press the OFF button and then press the ENTER key Display Backlight Normally off If the operator presses any button the backlight will automatically light and remain on for 30 seco...

Page 17: ...rspeed RPM Sense Loss Underspeed Internal Fault FIRMWARE ERRQR T WIRING ERROR Over Voltage Under Vokage Ovedoad Remove Load Low Volts Remove Load Stepper Over Current Fuse Problem 0198170GST D 05 22 13 Page 1 of 4 I i c l Cl l c l c l c ESC _ Current2 12 13Date Time12 22 ENTER _ Sefect_ Hour14 0 23 Select_ Mino 0 59 Select Month_ 2 1 12 Select_ Date13 1 31 Select_ Year13 0 99 t t tE tE t ESC _ Exe...

Page 18: ... system will control the cyclic cranking as follows 8kW unit 5 cranking cycles as follows 15 second crank seven 7 second rest followed by four 4 additional cycles of seven 7 second cranks followed by seven 7 second rests 11 20kW units 5 cranking cycles as follows 16second crank seven 7 second rest 16 second crank seven 7 second rest followed by three 3 additional cycles of seven 7 second cranks fo...

Page 19: ...y fatal electrical shock Prior to automatic operation manually exercise the transfer switch to verify that there is no interference with proper operation of the mechanism Manual operation of the transfer switch is required if electronic operation should fail 3 6 1m Transfer to Generator Power Source LOAD CONNECTED TO UTILITY POWER SOURCE LOAD CONNECTED TO STANDBY POWER SOURCE MANUAL TRANSFER HANDL...

Page 20: ...ded 7 Press the Control Panel AUTO button 3 7 Side Compartment Local codes may require this compartment to be locked A hasp is provided so the owner operator can secure the compartment with his or her own padlock Check local codes for side compartment locking requirements LEDINDICATOR LIGHTS 15 Amp OUTLET BREAKER 120V GFCI OUTLET MAIN CIRCUIT BREAKER Figure 3 5 Open Side Compartment 3 7 1 Main Cir...

Page 21: ...orrectWarning andAlarmconditions contactthe nearestAuthorized dealerorTrained Technician 3 9 m Battery Charger NOTE The battery charger is integrated into the control module in all models The battery charger operates as a Smart Charger that ensures Output is continually optimized to promote maximum battery life Charging levels are safe NOTE A warningisdisplayedonthe LCDwhenthe batteryneedsservice ...

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Page 23: ...ed by a qualified service person only System Component Procedure Frequency X Action W Weekly R Replace as Necessary Inspect Change Clean M Monthly Notify Dealer if Repair is Needed Y Yearly Fuel Fuel nes and connect ons 1 X 1 l 1 M Lubrication Oil level X M or 24 hours of continuous operation Oil X 2Y or 200 hours of operation Oil filter X 2Y or 200 hours of operation Cooling Enclesureleuvers 1 x ...

Page 24: ... turn OFF all associated loads running in the residence using the electrical panel s main disconnect Then turn the generator s Main Circuit Breaker to the OFF position 2 Press the Control Panel OFF button Wait 5 minutes 3 Remove the dipstick and wipe it dry with a clean cloth 4 Completely insert the dipstick and again remove it 5 Observe the oil level The level should be at the Full mark on the di...

Page 25: ...NUAL button on the control panel and allow the engine to run until it is thoroughly warmed up Then press the Control Panel OFF button to shut down the engine 2 A few minutes after the engine shuts OFF when it has cooled slightly lift the lid and remove the front panel Pull the oil drain hose free of its retaining clip Remove the cap from the hose and drain the oil into a suitable container 3 After...

Page 26: ...spark plug s gap or replace the spark plug s as necessary 1 With the generator shut down lift the lid and remove the front panel 2 Clean the area around the base of the spark plug s to keep dirt and debris out of the engine 3 Remove the spark plug s and check the condition Install a new plug s if the old one is worn or if reuse is questionable 4 Clean the plug s by scraping or washing with a wire ...

Page 27: ...ee Figure 4 4 Make sure the engine is at 60 to 80 F 16 to 27 C Make sure that the spark plug wire is removed from the spark plug and out of the way Remove the four screws attaching the valve cover Loosen the rocker jam nut Using a 10ram Allen wrench 530cc engine or a 13ram Allen wrench 410cc 990cc and 999cc engines turn the pivot ball stud while checking clearance between the rocker arm and the va...

Page 28: ...e the Dealer or a qualified Service Technician check the state of charge and condition Do not dispose of the battery by incineration The battery is capable of exploding A battery presents a risk of electrical shock and high short circuit current Strictly observe the following precau Z_ tions when working on batteries Remove the 7 5 Amp fuse from the generator control panel Remove all jewelry watch...

Page 29: ...as been submerged in water it MUST NOT be started and operated Following any submersion in water have a Dealer thor oughly clean dry and inspect the generator If the structure home has been flooded it should be inspected by a certified electrician to ensure there won t be any electrical problems during generator operation or when utility power is returned 4 9 m Corrosion Protection Periodically wa...

Page 30: ... the entire generator 5 Make sure the 7 5 Amp fuse is removed from the generator Control Panel 6 Reconnect the battery Observe battery polarity Damage may occur if the battery is connected incorrectly Install positive cable first 7 Reconnect the battery charger AC input T1 Neutral cable has white sleeve at controller 8 Open the fuel shutoff valve 9 Insert the 7 5 Amp fuse into the generator Contro...

Page 31: ...ulator is 10 12 water column 19 22mm mercury for LP and 3 5 7 water column 7 13mm mercury for natural gas Move selector to correct position The generator is set to OFF but the engine continues to run 1 Controller wired incorrectly 2 Defective control board 1 Repair wiring or replace controller 2 There is no AC output from the generator 1 Main line circuit breaker is in the OFF or OPEN position 2 G...

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Page 33: ...s Unit will not start in AUTO with utility RED LEDs Screen Manual Contact servicing dealer if oil loss for alarms PRESSURE level is correct RED Unit will not start in AUTO with utility loss Check the L E Ds Screen for alarms Check the L E Ds Screen for alarms Unit will not start in AUTO with utility loss RPM SENSE LOSS OVERCRANK RED Clear alarm From the MAIN menu on the control panel navigate to t...

Page 34: ... servicing dealer if battery is GOOD Replace battery If CHECK BATTERY is displayed Check screen BATTERY Yellow LED illuminated in any state YELLOW for additional PROBLEM Contact servicing dealer information YELLOW Check screen CHARGER Yellow LED illuminated in any state for additional WARNING Contact servicing dealer information Check screen Perform SERVICE A maintenance Yellow LED illuminated in ...

Page 35: ......

Page 36: ...part component thereof has failed due to abuse neglect improper maintenance or unapprovedmodifications Youare responsible for contactinga GeoeracAuthorizedWarranty Dealer as soonas a problemoccurs The warranty repairsshouldbe completed in a reasonable amount of time not to exceed 30 days Warrantyservice can be arrangedby contacting eitheryour selling dealeror a GeneracAuthorizedWarranty Service De...

Page 37: ...ntenancein the Owner sManualshall bewarranted for the periodof time prior to first scheduledreplacementpoint for that part If the part fails prior to the first scheduledreplacement the part shall be repairedor replaced by Generacaccording to Subsection 4 below Any such emissions relatedpart repairedor replacedunderthe ECSwarranty shall bewarranted for the remainderof the periodprior to the first s...

Page 38: ...imientoinapropiado o modificaciones no autorizadas Ustedesresponsabledeponerse en contacto conun Centrede GarantiaAutorizadodeGeneractanprontocomeocurra unproblema Lasreparacionesper garantiadebenterminarse en un periodo detiemporazonable que no excedade30 dias Elserviciopor garantiapuedesercoordinadoponiendoseencontactoconsu distribuidorautorizadoo conun CentrodeServiciodeGarantia Autorizadode Ge...

Page 39: ...edel mantenimiento necesarioenelManualdel Usuariosera garantizada por elperiododetiempoprevioal primerreemplazoprogramado paradichapieza Sila piezafaila antesdel primerreemplazo programado la pieza sera reparada o reemplazada por Generac segunla subseccion 4 siguiente Dichapiezarelacionada conlas emisionesquehayasido reparada o reemplazada bajola garantiadel ECSsera garantizada por elresto del per...

Page 40: ...urede lagarantieou dela responsabilite sJvotre appareilet outoute piecede celle cJ nefonctionneplus dufait d unusageabusif d unenegligence d unemauvaisemaintenance oudemodificationsnon approuvees Veus_tes chargede centacterundepasitaire degarantieagre6 parGenerac des qu unpreblerne sepresente Lesrepara iens effectuees dans le cadrede la garantie devrant_tre faites dansuneperi0deraisonnable inferie...

Page 41: ...garantie pourla periodeprec6dantla datedu premierremplacement prwu Sila piecedevientddectueuseavantle premierremplacement prevu erieserar aree ou remplaceeparGenerac conformementauparagraphe 4 qui suit Oespiecesrelativesauxemissionsr areesou remplacees dansle cadredela Garantie du SCEserontgarantJes pourlerestede ladureeprec6dantla datedeleurpremierremplacement prwu 4 Lar arationoule remplacement ...

Page 42: ...l rights reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Power Systems Inc GENERAC Generac Power Systems Inc S45 W29290 Hwy 59 Waukesha Wl 53189 1 888 GENERAC 1 888 436 3722 generac com ...

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