GEISMAR TH 70 STP Instructions For Use And Maintenance Manual Download Page 1

Page: 1 / 45

Société des Anciens Établissements

L.GEISMAR

113 bis, avenue Charles de Gaulle
92200 NEUILLY SUR SEINE



Tél : +33 (0)1 41 43 40 40

- Fax : 33 (0) 1 46 40 71 70



E-mail : [email protected]

Société des Anciens Établissements

L.GEISMAR



Boite Postale 50327 5 rue d’Altkirch



68006 COLMAR CEDEX FRANCE



Tél : +33 (0) 3 89 80 41 90 - Fax : 33 (0) 3 89 80 42 28



E-mail : [email protected]



INSTRUCTIONS

FOR USE AND MAINTENANCE

Model

HYDRAULIC RAIL TENSOR

Type

TH 70 STP

Code :

H77646_1017

Summary of Contents for TH 70 STP

Page 1: ...Fax 33 0 1 46 40 71 70 E mail geismar geismar com Société des Anciens Établissements L GEISMAR Boite Postale 50327 5 rue d Altkirch 68006 COLMAR CEDEX FRANCE Tél 33 0 3 89 80 41 90 Fax 33 0 3 89 80 42 28 E mail sav geismar com INSTRUCTIONS FOR USE AND MAINTENANCE Model HYDRAULIC RAIL TENSOR Type TH 70 STP GB Code H77646_1017 ...

Page 2: ......

Page 3: ...N OF THE MAIN UNITS 19 CHAPTER 5 OPERATING INSTRUCTIONS 5 1 HANDLING INSTRUCTIONS 21 5 2 INSTALLING THE TENSOR 21 5 2 1 INSTALLING THE TENSOR IN TRACTION MODE 21 5 2 2 INSTALLING THE TENSOR IN THRUST MODE 21 5 3 CONNECTING TO THE ENERGY UNIT 22 5 4 RAILWAY ENVIRONMENT 22 CHAPTER 6 MAINTENANCE 6 1 GENERAL MAINTENANCE INSTRUCTIONS 23 6 1 1 RULES TO BE FOLLOWED 23 6 2 CONTROLS 23 6 2 1 FLEXIBLE HOSES...

Page 4: ...AGE AND RECYCLING 7 1 GENERAL STORAGE INSTRUCTIONS 27 7 1 1 CHOICE OF STORAGE CONDITIONS 27 7 1 2 STORAGE PREMISES 27 7 1 3 PUTTING INTO STORAGE 27 7 2 DECOMMISSIONING DISASSEMBLY DISPOSAL 27 CHAPTER 8 SPARE PARTS 8 1 FOREWORD 29 8 2 AFTER SALES SERVICE CONTACT DETAILS 29 ...

Page 5: ...page 5 Société des Anciens Établissements L GEISMAR Notice originale Reproduction interdite Tensor Marking STRIP OF PICTOGRAMS CODE H102542 STICKER H00021 ...

Page 6: ......

Page 7: ...ablissements L GEISMAR Notice originale Reproduction interdite Lifting Beam Marking STRIP OF PICTOGRAMS CODE H102541 STICKER H00019 STICKER H96529 STICKER H102546 STICKER H102545 STICKERS H40179 H96525 H83014 STICKERS H95705 H95706 ...

Page 8: ...page 8 Société des Anciens Établissements L GEISMAR Notice originale Reproduction interdite STICKERS H95713 H95714 STICKERS D15083 ...

Page 9: ...cessary information for correct use of the work equipment as intended by the manufacturer The manual provides operation and maintenance instructions for the work equip ment It does not exempt the staff using the equipment from a proper training The operation and maintenance manual is an integral part of the work equipment It must be kept until the decommissioning of the machine The operating and m...

Page 10: ...re this equipment continues to provide satisfaction care should be taken to use and maintain it in accordance with the instructions in this manual GEISMAR draws your attention to these essential points Respect the maintenance periods and use the lubricants recommended Use only original parts and do not make any modifications Failure to do so may affect your warranty rights Furthermore modification...

Page 11: ...anual is designed for users and maintenance personnel It may include details of the various options available The notes and illustrations provided in this manual may show details and accessories which differ from your equipment Indeed the basic characteristics may be identical but GEISMAR reserves the right to make improvements Please contact GEISMAR for further information about your equipment wo...

Page 12: ...leaned regularly All traces of excess liquid or grease must be removed All markings must remain legible and present on the working equipment Replace any illegible damaged or missing pictograms IMPLEMENTATION MAINTENANCE INTERVENTIONS Maintenance operations must be carried out by qualified personnel who are familiar with the safety regulations applied to the operations concerned Draw up an inspecti...

Page 13: ...y conditions make it easy to see the areas in which people are moving and working Unless otherwise indicated this working equipment is not equipped with a lightning protector so do not use it when meteorological conditions are adverse FOLLOWING A PROLONGED PERIOD OF NON USE OR DURING A PERIODIC INSPECTION Check tightness and connections between assembly components If deformation or abnormal wear i...

Page 14: ......

Page 15: ...AR Prohibited Reproduction Chapter 2 Description 2 1 General presentation Manufacturer Société des Anciens Établissements L GEISMAR PO Box 50327 5 rue d Altkirch 68006 COLMAR CEDEX FRANCE Name of the equipment Model HYDRAULIC RAIL TENSOR Type TH 70 STP ...

Page 16: ... when creating a bonded joint in the track The tractive force can be modified at any time according to variations in ambient temperature therefore that of the rail by adjusting the hydraulic pressure The traction exerted on the ends of the rails helps keep them in the correct position horizontally and vertically thus preventing any deformation during welding operations and eliminating shrinkage te...

Page 17: ...ess 5 Altkirch Street 68000 COLMAR Machine HYDRAULIC RAIL TENSIONER Type TH 70 STP GENERAL CHARACTERISTICS Maximum pressure bottom side 100 b 3000kN 30t Maximum pressure stem side 595 b 7000kN 70t Cylinders stroke 460 mm WEIGHTS Cylinder unit 83 5 kg Clamping set unit 61 kg Lifting beam 35 kg Total Weight 325 kg Cylinder unit 183 5 Lbs Clamping set unit 134 Lbs Lifting beam 79 Lbs Total Weight 714...

Page 18: ...Page 18 Société des Anciens Établissements L GEISMAR Prohibited Reproduction 3 2 Overall size ...

Page 19: ...of the main units The TH70 STP rail tensor comprises 1 lifting beam 1 2 hydraulic cylinders 2 2 clamping assemblies 3 HYDRAULIC CYLINDERS These are double acting allowing either a traction force or thrust to be exerted on the rail They are fitted with screwed quick release couplings 4 and 2 bleed screws 5 1 2 3 3 5 4 ...

Page 20: ...EMBLIES These are made up of 3 sections which may be dismantled without using tools 1 mounting bracket 6 2 eccentrics equipped with striated jaws 7 The rail is grasped by the eccentrics the action of which resulting from the force transmitted by the cylinders is exerted on the rail web 6 7 ...

Page 21: ...s are extended the lifting beam is pinned and secured axle pin The tensor is suspended from the lifting beam select the lifting bail according to the pictogram shown on the top of the lifting beam to ensure the assembly is balanced Place the tensor on the rail Detach the lifting beam and release the tensor 5 2 2 Installing the tensor in thrust mode First retract the cylinder rods then proceed in t...

Page 22: ...his prevents any accidental reversal of connections Connect the hoses to the cylinders and tighten the knurled bush fully home For handling the hydraulic tensor with its energy unit refer to the user and maintenance manuals for the unit 5 4 Railway environment The tensor is placed on one rail of the track It is essential to prohibit traffic movement on the track involved while work is being carrie...

Page 23: ...g equipment Never use the machine as an earth for welding operations To take care to maintain this equipment in good state it conditions the safety of the users 6 2 Controls 6 2 1 Flexible hoses Check tightness and connection tightening If any flexible hose has been damaged in any way it must be replaced by a new one 6 2 2 Stirrups To check bores of clevises tenons and eccentrics ovalization defec...

Page 24: ...cylinder Check that the couplings are fluidtight and properly tightened Replace the hoses as soon as damage to or a tear on the hose has been noticed Ensure that they are maintained in good condition since the safety in use of the tensioner depends on this equipment 6 3 2 Cleaning As far as maintenance is concerned the term cleaning is to be taken in its widest sense and it includes all routine ma...

Page 25: ... Technical features Viscosity à 40 32 3 Cst Viscosity index 160 Flow point 39 C 6 3 6 Table of equivalences for hydraulic oils IMPERATOR LC 3002 TOTAL MULTIS COMPLEXE EP2 ELF MULTIPLEX BP ENERGREASE LC 2 SHELL ALBIDA HD 2 CASTROL LM GREASE TOTAL EQUIVIS ZS32 ELF VISGA 32 TEXACO RANDO OIL HD Z 32 SHELL TELLUS T 32 CASTROL CASTROL HYSPIN AWH M32 BP BARTRAN HV32 MOBIL MOBIL DTE 13M ...

Page 26: ......

Page 27: ...Putting into storage The condition of the work equipment when put to work after storage depends on how well it was prepared and protected before being placed in storage Before resuming work after storage clean the equipment when cleaning protect the moving parts with grease A technical inspection should be carried out to uncover any possible anomalies 7 2 Decommissioning Disassembly Disposal When ...

Page 28: ......

Page 29: ...coded plates comprising a list and a drawing IN THIS EXAMPLE We wish to replace Cylinder 8 1 of subassembly H82607_NO You will find the code for this cylinder V10016_NO in parts list 2 Enter this information on your parts replacement request 8 2 After sales service contact details Tel 33 0 3 89 80 41 90 Fax 33 0 3 89 80 42 28 e mail sav geismar com 1 2 ...

Page 30: ......

Page 31: ...sements L GEISMAR Boite Postale 50327 5 rue d Altkirch 68006 COLMAR CEDEX FRANCE Tél 33 0 3 89 80 41 90 Fax 33 0 3 89 80 42 28 E mail sav geismar com SPARE PARTS CATALOG Model HYDRAULIC RAIL TENSOR Type TH 70 STP Code H77646_1017 ...

Page 32: ......

Page 33: ...70 STP SUMMARY Description Code Page SECTION A MECHANICAL COMPONENTS HYDRAULIC RAIL TENSOR TH70 STP H77646_NO 6 CLAMPING DEVICE ASSEMBLY H72694_NO 8 HYDRAULIC CYLINDER TH 70 STP V10014_NO 10 LIFTING BEAM H72695_NO 12 SHIM ASSEMBLY H72696_NO 14 ...

Page 34: ......

Page 35: ...Section A Mechanical Components ...

Page 36: ...al number Order n and description of spare parts Page 6 Item Qty Description Code HYDRAULIC RAIL TENSOR TH70 STP H77646_NO 1 2 CLAMPING DEVICE ASSEMBLY H72694_NO 2 2 HYDRAULIC CYLINDER H83705_NO 3 2 LIFTING BEAM H72695_NO 5 2 SHIM ASSEMBLY H72696_NO 7 1 TENSOR MARKING H102542 8 1 LIFTING BEAM MARKING H102544 ED 10 17 ...

Page 37: ...1 1 ...

Page 38: ...Serial number Order n and description of spare parts Page 8 Item Qty Description Code CLAMPING DEVICE ASSEMBLY H72694_NO 1 2 MOUNTED ECCENTRIC H72697 1 1 1 ECCENTRIC H72700 1 2 1 JAW WITH TIP H00230 1 3 1 SCREW C01636 1 4 1 PIN H03264 2 1 STIRRUP H72719 4 2 WASHER H72699 5 2 SCREW C00370 6 2 WASHER C01038 ED 06 15 ...

Page 39: ...GEISMAR 2 0 5 H72694_NO Folio 1 1 2 1 4 1 4 1 1 2 4 6 5 5 6 4 1 3 1 1 1 ...

Page 40: ...e number incrusted on the cylinder body then refer to the following table for reference batches of parts A B C 1 1 ADAPTER D10882 2 1 FEMALE HALF COUPLING D00472 3 1 PLUG D00486 4 1 ADAPTER D15679 5 1 MALE HALF COUPLING D00470 6 1 CAP D00492 CODE CYLINDER GUIDING BUSH CODE A PISTON KIT CODE B SET OF SEALS CODE C ARTICULATION FORK CODE D DRAIN SCREW CODE E PROTECTION CODE F D19322 D19978 D19981 D19...

Page 41: ... ...

Page 42: ...achine Serial number Order n and description of spare parts Page 12 Item Qty Description Code LIFTING BEAM H72695_NO 1 1 LIFTING BEAM H103494 1 1 1 BEAM H72713 1 2 2 SUPPORT H72712 1 3 2 PIN COMPLETE H61331 1 4 4 SCREW C00379 1 5 8 WASHER C01038 1 6 4 NUT C00144 2 1 IDENTIFICATION PLATE SET H103493 ED 06 15 ...

Page 43: ...Détail A A GEISMAR 2 0 5 H72695_NO Folio 1 1 1 2 1 3 1 2 1 1 1 4 1 6 1 5 ...

Page 44: ...spare parts always state Fabrication year and n of the machine Serial number Order n and description of spare parts Page 14 Item Qty Description Code SHIM ASSEMBLY H72696_NO 1 1 SHIM H72704 2 1 BRACKET H72705 3 2 WASHER C01038 4 2 SCREW C00369 ED 11 12 ...

Page 45: ...GEISMAR 2 0 5 H72696_NO Folio 1 1 2 3 4 1 ...

Search results

Summary of Contents for TH 70 STP

Reviews:

Related manuals for TH 70 STP

Brands by name

Popular brands

GEISMAR TH 70 STP, Instructions For Use And Maintenance Manual

Search results

Summary of Contents for TH 70 STP

Reviews:

Related manuals for TH 70 STP

Brands by name

Popular brands