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Start-up and Installation Manual

General Purpose 

Full Vector Inverter

VDI100

Summary of Contents for VDI100 Series

Page 1: ... Start up and Installation Manual General Purpose Full Vector Inverter VDI100 ...

Page 2: ...e of the inverter and familiarize yourself with all safety information and pre cautions before proceeding to operate the inverter Software version This manual is updated according the software version V 1 20 The identification number of the software version is indicated on the identification plate of the drive or can be checked with the par 13 01 General information Note In industry the terms Inve...

Page 3: ...ces 11 3 3 General Wiring Diagram 13 3 4 Input Output Power Section Block Diagram 14 3 4 1 Cooling Fan Supply Voltage Selection 400V class 14 3 5 User Terminals Control Circuit Terminals 15 3 6 Power Terminals 17 3 7 Inverter Specifications 18 3 7 1 Powerloss 19 3 7 2 General Specifications 20 3 8 Capacitor reforming Guide after long storage 21 3 9 Inverter Dimensions 22 3 10 Dimensions for Models...

Page 4: ...Toujours porter un bracelet de mise à la terre lors de la manipulation des cartes Indicates a procedure condition or statement that should be strictly followed in order to optimize these applications Indique le mode d utilisation la procédure et la condition d exploitation Ces consignes doivent êtrerigoureuse ment respectées pour optimiser ces applications Note Indicates an essential or important ...

Page 5: ...ndre des actions correctives La protection contre la sur température du moteur n est pas prévue 1 3 Wiring Câblage Always turn OFF the power supply before attempting inverter installation and wiring of the user terminals Wiring must be performed by a qualified personnel certified electrician Make sure the inverter is properly grounded Grounding impedance shall be less than 10Ω Make sure the invert...

Page 6: ...terférence générée par l entraînement et le moteur n a pas d incidence sur les périphé riques 1 4 Before Operation Avant l opération Make sure the inverter model matches the parameters 13 00 Reduce the carrier frequency parameter 11 01 If the cable from the inverter to the motor is greater than 80 ft 25m A high frequency current can be generated by stray capacitance between the cables and result i...

Page 7: ...as stopped otherwise electric shock may result Do not check signals on circuit boards while the inverter is running After the power is turned off the cooling fan may continue to run for some time Avertissement Veillez à installer tous les couvercles avant de l allumer Ne retirez pas les capots pendant que l alimenta tion du lecteur est allumé un choc électrique peut se produire autrement Ne pas br...

Page 8: ...ouch high voltage terminals in the inverter Make sure power to the inverter is disconnected before disassembling the inverter Only authorized personnel should perform maintenance inspection and replacement operations Take off metal jewelry such as watches and rings and use insulated tools Avertissement Attendre un minimum de 5 minutes après que l alimentation a été débranchée avant de commencer un...

Page 9: ... the equipment must therefore contact the manufacturer to obtain instructions from the same on how to have the equipment collected separately at the end of its useful life By collecting the disused equipment separately it can be recycled treated or disposed of in an environmentally friendly manner thus helping to prevent the environment and public health from being affected negatively and enabling...

Page 10: ...24 I 21040 Gerenzano Va Power rating Input and output data Approvals Serial number Model Identification VDI100 XXXX KXX X Y EMI Filter F included Empty not included Rated voltage 4 400 Vac 3ph Software X standard Braking unit B included X not included Keypad K Integrated LED keypad with 5 digits 7 segment display Drive power in kW Mechanical drive sizes VDI100 drive series 2 2 Inverter Models Moto...

Page 11: ...14 4 12 2 to 14 10 4 to 12 1 TIC 14 NH 1 9 M5 R14 5 20 4 to 24 17 7 to 20 8 TIC 14 NH 1 9 M6 R14 6 25 5 to 30 0 22 1 to 26 0 TIC 14 NH 1 9 M8 R14 8 61 2 to 66 0 53 0 to 57 2 TIC 14 NH 1 9 25 4 M6 R22 6 25 5 to 30 0 22 1 to 26 0 TIC 22 NOP 60 150H M8 R22 8 61 2 to 66 0 53 0 to 57 2 TIC 22 NOP 60 150H 35 2 M6 R38 6 25 5 to 30 0 22 1 to 26 0 TIC 38 NOP 60 150H M8 R38 8 61 2 to 66 0 53 0 to 57 2 TIC 3...

Page 12: ...und fault detector breaker Caution Install a ground fault breaker to prevent problems caused by current leakage and to protect personnel Select current range up to 200mA and action time up to 0 1 second to prevent high frequency failure Magnetic contactor Normal operations do not need a magnetic contactor When performing functions such as external control and auto restart after power failure or wh...

Page 13: ... Input SOURCE PNP SINK NPN DEFAULT SW3 P P P CN6 RJ45 S S 2 1 PO GND Multi function pulse output 32kHz Max P CN3 Option Card PG 5 5 4 3 2 5 6 7 10 10V 0 10V 10KΩ 0 10V 200KΩ 4 20mA 250KΩ SW4 10 1 Models 0 75 30kW or lower ratings have a built in braking transistor To use this braking transistor a braking resistor can be connected between B1 and B2 2 Use SW3 to select between Sink NPN with 24VG com...

Page 14: ... 37 45kW and 3 Note For DC power supply fuses and DC pre charge circuit must be provided externally 1 0 75 1 5 kW 2 2 2 30 kW L1 R L2 S L3 T U T1 V T2 W T3 B1 P B2 Main Power Section Control Circuit DC DC Converter E L1 R L2 S L3 T U T1 V T2 W T3 B1 P B2 Main Power Section Control Circuit Cooling Fan DC DC Converter E 3 37 45 kW L1 R L2 S L3 T U T1 V T2 W T3 Main Power Section Control Circuit Cool...

Page 15: ...ground terminal E Shielding wire s connecting terminal Ground Analog output signal AO1 Multi function analog output terminals 2 0 10V output From 0 to 10V From 4 to 20mA Load 500Ω PWM Frequency 10KHz AO2 Multi function analog output terminals 2 can use SW6 to switch voltage or current input 0 10V 4 20mA output GND Analog signals ground terminal Pulse output signal PO Pulse output Band width 32KHz ...

Page 16: ...Output Function Group 2 Multi function analog input output can be referred to in this manual Group 04 External Terminal Analog Signal Input Output Function Group Maximum output current capacity for terminal 10V is 20mA Multi function analog output AO1 and AO2 are used for an analog output meter Do not use these outputs for feedback control Control board s 24V and 10V are to be used for internal co...

Page 17: ...g module U T1 V T2 W T3 Inverter output E Ground terminal 1 0 75 2 2kW 2 3 7 5 5kW 3 7 5 11kW 4 15 30kW 5 37 45 kW Terminal screw size 1 0 75 2 2kW 2 3 7 5 5kW 3 7 5 11kW 4 15kW size 3 4 15 22kW 4 30kW 5 37 45 kW T M4 M4 M6 M6 M6 M6 M8 M4 M4 M6 M5 M6 M8 M8 Note For wire gauges and screw torques please refer to the table in section 3 6 VDI100 Start up and Installation Manual 17 ...

Page 18: ...ting of VDI100 is HD heavy duty mode To switch VDI100 to ND normal duty mode set parameter 00 27 to 1 When switching to ND normal duty mode the frequency will change to 2kHz 3 The default setting of carrier frequency in HD mode is shown into the table below if the setting value is higher than default setting derating may be required 4 The default setting of carrier frequency in ND mode is 2kHz if ...

Page 19: ... 4 171 7 147 7 8 VDI100 2037 4 241 9 208 0 8 VDI100 2055 4 294 1 252 9 8 VDI100 3075 4 697 7 600 0 8 VDI100 3110 4 829 7 713 5 8 VDI100 3150 4 880 5 757 2 8 VDI100 4185 4 1109 4 954 1 8 VDI100 4220 4 1172 5 1008 4 8 VDI100 5300 4 1666 5 1433 2 5 VDI100 5370 4 1965 9 1690 7 5 VDI100 5450 4 2562 8 2204 0 5 VDI100 Start up and Installation Manual 19 ...

Page 20: ...ring Acceleration Deceleration and continuous run Over Current OC and Output Short Circuit SC Protection When the current exceeds 200 of the inverter rated current Inverter Overload Protection OL2 Inverter stops when the output is higher than below conditions Heavy Duty Mode HD 150 rated current for 60sec 200 rated current for 2 sec Factory default Carrier frequency is from 2kHz to 8kHz Normal Dut...

Page 21: ... years Apply rated voltage of inverter to the product for one hour 2 years Use a variable AC power supply to 1 Connecting 25 of inverter rated voltage for 30 minutes 2 Connecting 50 of inverter rated voltage for 30 minutes 3 Connecting 75 of inverter rated voltage for 30 minutes 4 Connecting 100 of inverter rated voltage for 210 minutes Once the procedures completed inverter just can be used norma...

Page 22: ...00 2055 KBX 4 140 5 51 279 10 98 177 6 97 122 4 80 267 10 51 7 0 28 M6 3 8 8 4 Sizes 3 and 4 IP20 NEMA1 Inverter Model Dimensions in mm inch Net Weight kg lbs W H D W1 H1 t d VDI100 3075 KBX 4 210 8 27 300 11 81 215 8 46 192 7 56 286 11 26 1 6 0 06 M6 6 2 13 67 VDI100 3110 KBX 4 210 8 27 300 11 81 215 8 46 192 7 56 286 11 26 1 6 0 06 M6 6 2 13 67 VDI100 3150 KBX 4 210 8 27 300 11 81 215 8 46 192 7...

Page 23: ...300 KBX 4 286 5 11 29 525 20 67 252 9 92 220 8 66 505 19 88 3 3 0 13 M8 24 52 9 VDI100 5370 KXX 4 286 5 11 29 525 20 67 252 9 92 220 8 66 505 19 88 3 3 0 13 M8 24 52 9 VDI100 5450 KXX 4 286 5 11 29 525 20 67 252 9 92 220 8 66 505 19 88 3 3 0 13 M8 24 52 9 VDI100 Start up and Installation Manual 23 ...

Page 24: ...4 F 140 5 51 400 15 75 177 6 97 122 4 80 267 10 51 279 10 98 7 M6 5 5 12 13 Sizes 3 and 4 Inverter Model Dimensions in mm inch Net Weight kg lbs W H D W1 H1 H2 t d VDI100 3075 KBX 4 F 210 8 27 416 5 16 40 215 8 46 192 7 56 286 11 26 300 11 81 1 6 0 06 M6 8 0 17 63 VDI100 3110 KBX 4 F 210 8 27 416 5 16 40 215 8 46 192 7 56 286 11 26 300 11 81 1 6 0 06 M6 8 0 17 63 VDI100 4150 KBX 4 F 265 10 43 500 ...

Page 25: ...9 26 73 252 9 92 220 8 66 505 19 88 525 20 67 3 3 0 13 M8 29 5 65 04 VDI100 5370 KXX 4 F 286 5 11 28 679 26 73 252 9 92 220 8 66 505 19 88 525 20 67 3 3 0 13 M8 29 5 65 04 VDI100 5450 KXX 4 F 286 5 11 28 679 26 73 252 9 92 220 8 66 505 19 88 525 20 67 3 3 0 13 M8 29 5 65 04 VDI100 Start up and Installation Manual 25 ...

Page 26: ...ntrol terminals or from serial communication REF LED ON when Frequency Reference command is from the external control terminals or from serial communication KEYS 8 Description RUN RUN Inverter in Local Mode STOP STOP Inverter Parameter navigation Up Increase parameter or reference value Parameter navigation down decrease parameter or reference value FWD REV Used to switch between Forward and Rever...

Page 27: ...ers Group 17 Automatic Tuning Parameters Group 18 Slip Compensation Parameters Group 19 Wobble Frequency Parameters Group 20 Speed Control Parameters Group 21 Torque And Position Control Parameters Group 22 PM Motor Parameters Parameter Attribute 1 Parameters can be changed during run operation 2 Reserved 3 Parameter will not reset to default during a factory reset initialization 4 Read only param...

Page 28: ...485 4 Pulse Input 5 Reserved 6 Reserved 7 AI2 Auxiliary Frequency 00 07 Main and Alternative Fre quency Command Modes 0 Main Frequency 0 O O O O O O O 1 Main frequency Alternative Fre quency 00 08 Communication Frequency Command Range 0 00 599 00 0 00 Hz O O O O O O O 00 09 Communication Frequency Command Memory Selection 0 Don t save when power supply is off 00 08 0 O O O O O 1 Save when power is...

Page 29: ...43 User parameter 2 00 43 O O O O O O O 7 00 44 User parameter 3 00 44 O O O O O O O 7 00 45 User parameter 4 00 45 O O O O O O O 7 00 46 User parameter 5 00 46 O O O O O O O 7 00 47 User parameter 6 00 47 O O O O O O O 7 00 48 User parameter 7 00 48 O O O O O O O 7 00 49 User parameter 8 Set 13 06 1 start user parameter The setting range is 01 00 24 06 only for LCD keypad 00 49 O O O O O O O 7 00...

Page 30: ...Mode 0 0 O O X X X X X 1 Torque Compensation Mode 1 01 12 Base Frequency of Motor 1 4 8 599 0 50 0 60 0 Hz O O O O O O O 01 13 Base Output Voltage of Motor 1 0 0 510 0 400 0 V O O X X X X O 01 14 Input Voltage Setting 310 0 510 0 400 0 V O O O O O O O 01 15 Torque Compensation Time 0 10000 200 ms O O X X X X O 01 16 Maximum Output Frequen cy of Motor 2 4 8 599 0 50 0 60 0 Hz O X X X X X X 01 17 Ma...

Page 31: ... X X X 02 12 Core Saturation Coefficient 3 of Motor 1 80 300 X X O O X X X 02 13 Core loss of Motor 1 0 0 15 0 O O X X X X O 02 14 Reserved 02 15 Resistance between Wires of Motor 1 0 001 60 000 Ω O O O O X X O 02 16 02 17 02 18 Reserved 02 19 No Load Voltage of Motor 1 100 0 480 0 V X X O O X X X 02 20 No Load Current of Motor 2 0 01 600 00 A O X X X X X X 02 21 Rated Current of Motor 2 10 200 of...

Page 32: ...ency O O O O O X O 20 Manual Energy Saving Function O O X X X X X 03 03 Multi Function Terminal Function Setting S4 21 PID Integral Reset 3 O O O O O O O 22 23 Reserved 24 PLC Input O O O O O O O 25 External Fault O O O O O O O 26 3 Wire Sequence Forward Reverse command O O O O O O O 27 Local Remote Selection O O O O O O O 03 04 Multi Function Terminal Function Setting S5 28 Remote Mode Selection ...

Page 33: ...B Contact 0000b O O O O O O O xx0xb S6 A Contact xx1xb S6 B Contact x0xxb S7 A Contact x1xxb S7 B Contact 0xxxb S8 A Contact 1xxxb S8 B Contact 03 11 Relay R1A R1C Output 0 During Running 0 O O O O O O O 1 Fault Contact Output O O O O O O O 2 Frequency Agree O O O O O O O 3 Setting Frequency Agree O O O O O O O 4 Frequency Detection 1 03 13 03 14 O O O O O O O 5 Frequency Detection 2 03 13 03 14 O...

Page 34: ...z O O O O O O O 03 14 Frequency Detection Width 0 1 25 5 2 0 Hz O O O O O O O 03 15 Current Agree Level 0 1 999 9 0 1 A O O O O O O O 03 16 Delay Time of Current Agree Detection 0 1 10 0 0 1 s O O O O O O O 03 17 Mechanical Braking Rele ase Level 0 00 599 00 0 00 Hz O O O O O O O 03 18 Mechanical Braking Level Set 0 00 599 00 0 00 Hz O O O O O O O 03 19 Relay R1A R2A Type xxx0b R1 A Contact xxx1b ...

Page 35: ...5 5 2 0 Hz O O O O O O O 03 48 Low Current Detection Level 0 0 999 9 0 1 A O O O O O O O Note 1 03 49 Low Current Detection Delay Time 0 00 655 35 0 01 s O O O O O O O Note 1 03 50 Frequency Detection Level 4 0 0 599 0 0 0 Hz O O O O O O O Note 1 03 51 Frequency Detection Level 5 0 0 599 0 0 0 Hz O O O O O O O Note 1 03 52 Frequency Detection Level 6 0 0 599 0 0 0 Hz O O O O O O O Note 1 2 wire op...

Page 36: ... Command O O O O O O O 2 Output Voltage O O O O O O O 3 DC Voltage O O O O O O O 4 Output Current O O O O O O O 5 Output Power O O O O O O O 6 Motor Speed O O O O O O O 7 Output Power Factor O O O O O O O 8 AI1 Input O O O O O O O 9 AI2 Input O O O O O O O 10 Torque Command X X O O O O X 11 q axis Current X X O O O O X 12 d axis Current X X O O O O X 13 Speed Deviation X X X O O X X 14 Reserved 15...

Page 37: ... 00 599 00 50 00 Hz O O O O O O O 1 05 08 Frequency Setting of Speed Stage 7 0 00 599 00 50 00 Hz O O O O O O O 1 05 09 Frequency Setting of Speed Stage 8 0 00 599 00 5 00 Hz O O O O O O O 1 05 10 Frequency Setting of Speed Stage 9 0 00 599 00 5 00 Hz O O O O O O O 1 05 11 Frequency Setting of Speed Stage 10 0 00 599 00 5 00 Hz O O O O O O O 1 05 12 Frequency Setting of Speed Stage 11 0 00 599 00 ...

Page 38: ...0 10 0 s O O O O O O O 05 37 Acceleration Time Setting of Multi Speed 10 0 1 6000 0 10 0 s O O O O O O O 05 38 Deceleration Time Setting of Multi Speed 10 0 1 6000 0 10 0 s O O O O O O O 05 39 Acceleration Time Setting of Multi Speed 11 0 1 6000 0 10 0 s O O O O O O O 05 40 Deceleration Time Setting of Multi Speed 11 0 1 6000 0 10 0 s O O O O O O O 05 41 Acceleration Time Setting of Multi Speed 12...

Page 39: ...tage 5 0 00 599 00 40 00 Hz O O O X X X O 1 06 06 Frequency Setting of Operation Stage 6 0 00 599 00 50 00 Hz O O O X X X O 1 06 07 Frequency Setting of Operation Stage 7 0 00 599 00 50 00 Hz O O O X X X O 1 06 08 Frequency Setting of Operation Stage 8 0 00 599 00 5 00 Hz O O O X X X O 1 06 09 Frequency Setting of Operation Stage 9 0 00 599 00 5 00 Hz O O O X X X O 1 06 10 Frequency Setting of Ope...

Page 40: ... lection of Speed Stage 0 0 Stop 0 O O O X X X O 1 Forward 2 Reverse 06 33 Operation Direction Se lection of Speed Stage 1 0 Stop 0 O O O X X X O 1 Forward 2 Reverse 06 34 Operation Direction Se lection of Speed Stage 2 0 Stop 0 O O O X X X O 1 Forward 2 Reverse 06 35 Operation Direction Se lection of Speed Stage 3 0 Stop 0 O O O X X X O 1 Forward 2 Reverse 06 36 Operation Direction Se lection of ...

Page 41: ...hen the external run command is enabled direct start at power up 1 O O O O O O O 1 When the external run command is enabled unable to direct start at power up 07 05 Delay of Direct Start at Power on 1 0 300 0 3 5 s O O O O O O O 07 06 DC Injection Braking Star ting Frequency 0 0 10 0 0 5 Hz O O O O O O O 07 07 DC Injection Braking Current 0 100 50 O O O X X O O 07 08 DC Injection Braking Time at S...

Page 42: ... 00 0 00 s X X X X X O X 07 35 Short circuit braking time at stop 0 00 100 00 0 50 s X X X X X O X 07 36 Short circuit braking current limited 0 0 200 0 100 0 X X X X X O X 07 37 07 41 Reserved 07 42 Voltage Limit Gain 0 0 50 0 0 X X O O X X X Note 1 07 43 Short circuit Braking Time of PM Speed Search 0 00 100 00 0 0 s X X X X X O X Note 1 07 44 DC Braking Time of PM Speed Search 0 00 100 00 0 0 s...

Page 43: ...c Voltage Regula tion AVR 0 Enable 0 O O O O O O O 1 Disable 08 09 Selection of Input Phase Loss Protection 0 Enable 0 O O O O O O O 1 Disable 08 10 Selection of Output Phase Loss Protection 0 Enable 0 O O O O O O O 1 Disable 08 11 08 12 Reserved 08 13 Selection of Over Torque Detection 0 Over Torque Detection is Disabled 0 O O O O O O O 1 Start to Detect when Reaching the Set Frequency 2 Start to...

Page 44: ...erheat Fault Selection 0 Disable 0 O O O O O O O 1 Deceleration to Stop 2 Free Run to top 3 Continue Running 08 36 PTC Input Filter Time Constant 0 00 10 00 2 s O O O O O O O 08 37 Fan Control Function 0 Start in operation 0 O O O O O O O 1 Permanent Start 2 Start in high temperature Note 08 38 Delay Time of Fan Off 0 600 60 s O O O O O O O 08 39 Delay Time of Motor Overhe at Protection 1 300 60 s...

Page 45: ... Occurs 3 Keep Operating when Communication Fault Occurs 09 08 Comm Fault Tolerance Count 1 20 1 O O O O O O O 3 09 09 Waiting Time 5 65 5 ms O O O O O O O 3 09 10 Reserved Selection of item 4 in parameter 09 01 is required to be coupled with the Profibus card Parameter 09 does not be influenced by 13 08 Restore Factory Setting Group 10 PID Parameters Code Parameter Name Setting Range Default Unit...

Page 46: ... 100 0 O O O O O O O Note 1 10 17 Start Frequency of PID Sleep 0 00 599 00 0 00 Hz O O O O O O O 10 18 Delay Time of PID Sleep 0 0 255 5 0 0 s O O O O O O O 10 19 Frequency of PID Waking up 0 00 599 00 0 00 Hz O O O O O O O 10 20 Delay Time of PID Waking up 0 0 255 5 0 0 s O O O O O O O 10 21 10 22 Reserved 10 23 PID Output Limit 0 00 100 0 100 0 O O O O O O O 1 10 24 PID Output Gain 0 0 25 0 1 0 ...

Page 47: ...00 Direction Lock Selection 0 Allow Forward and Reverse Rotation 0 O O O O O O O 1 Only Allow Forward Rotation 2 Only Allow Reverse Rotation 11 01 Carrier frequency 0 Carrier Output Frequency Tuning O O O O O O O 1 16 1 16kHz 1 11 02 Soft PWM Function Selection 0 Disable 0 O O O O O O O 1 Soft PWM 1 enables 2 Soft PWM 2 enables 11 03 Automatic carrier lowering selection 0 Disable 0 O O X X X X O 1...

Page 48: ...35 DC Voltage Filter Dead band Level 0 0 99 0 10 0 Vdc O O X X X X X 1 11 36 Frequency Gain of OV Prevention 0 000 1 000 0 050 O O X X X X X 1 11 37 Frequency Limit of OV Prevention 0 00 599 00 5 00 Hz O O X X X X X 11 38 Deceleration Start Voltage of OV Prevention 400 800V 700 V O O X X X X X 11 39 Deceleration Stop Voltage of OV Prevention 600 800V 750 V O O X X X X X 11 40 OV Prevention Selecti...

Page 49: ... Enable 11 64 Acceleration Speed Gain Adjustment 0 1 10 0 1 0 O X X X X X O 11 65 Target Main Circuit Voltage 400V 800V 740 O X X X X X O 11 66 2 Phase 3 Phase PWM Switch Frequency 6 00 60 00 20 Hz X X O O X X O Note 1 11 67 Soft PWM 2 Frequency Range 0 12000 0 Hz X X O O O O X Note 1 11 68 Soft PWM 2 Switch Frequency 6 00 60 00 20 Hz X X O O O O X Note 1 11 69 Gain of Preventing Oscil lation 3 0 ...

Page 50: ...04 Modes of Line Speed Display LED 0 Display Inverter Output Frequency 0 O O O O O O O 1 6 1 Display Line Speed with integer xxxxx 2 Display Line Speed with the First Decimal Place xxxx x 3 Display Line Speed with the Second Decimal Place xxx xx 4 Display Line Speed with the Third Decimal Place xx xxx 12 05 Status Display of Digital Input Output Terminal LED display is shown as below O O O O O O O...

Page 51: ...lated by feedback frequency Max limit is 65535 12 23 Output Power Factor Pfo Display the current output power factor O O O O O O O 12 24 Control Mode Display control mode O O O O O O O 0 VF 1 PG 2 SLV 3 SV 4 PSV 5 PMSLV 6 SLV2 12 25 AI1 Input Display the current Al1 input 10V corresponds to 100 10V corre sponds to 100 O O O O O O O 12 26 AI2 Input Display the current Al2 input 0V or 4mA correspond...

Page 52: ...splay current fault message O O O O O O O 12 46 Previous Fault Message Display previous fault message O O O O O O O 12 47 Previous Two Fault Mes sages Display previous two fault messages O O O O O O O 12 48 Previous Three Fault Messages Display previous three fault messages O O O O O O O 12 49 Previous Four Fault Mes sages Display previous four fault messages O O O O O O O 12 50 DIO Status of Curr...

Page 53: ...nance Parameters Code Parameter Name Setting Range Default Unit Control mode Attribute V f V f PG SLV SV PM SV PM SLV SLV2 13 00 Inverter model Selection O O O O O O O 4 13 01 Software Version 0 00 9 99 O O O O O O O 4 13 02 Clear Cumulative Operation Hours 0 Disable to Clear Cumulative Operation Hours 0 O O O O O O O 1 1 Clear Cumulative Operation Hours 13 03 Cumulative Operation Hours 1 0 23 hr ...

Page 54: ...t History O O O O O O O 13 35 Previous 15 Fault History Exhibit Previous 15 Fault History O O O O O O O 13 36 Previous 16 Fault History Exhibit Previous 16 Fault History O O O O O O O 13 37 Previous 17 Fault History Exhibit Previous 17 Fault History O O O O O O O 13 38 Previous 18 Fault History Exhibit Previous 18 Fault History O O O O O O O 13 39 Previous 19 Fault History Exhibit Previous 19 Faul...

Page 55: ... O O O O O O O 14 29 AS2 Set Value 3 0 65535 0 O O O O O O O 14 30 AS3 Set Value 1 0 65535 0 O O O O O O O 14 31 AS3 Set Value 2 0 65535 0 O O O O O O O 14 32 AS3 Set Value 3 0 65535 0 O O O O O O O 14 33 AS4 Set Value 1 0 65535 0 O O O O O O O 14 34 AS4 Set Value 2 0 65535 0 O O O O O O O 14 35 AS4 Set Value 3 0 65535 0 O O O O O O O 14 36 MD1 Set Value 1 0 65535 1 O O O O O O O 14 37 MD1 Set Val...

Page 56: ...O O O 15 27 AS4 Current Value 0 65535 0 O O O O O O O 15 28 MD1 Current Value 0 65535 0 O O O O O O O 15 29 MD2 Current Value 0 65535 0 O O O O O O O 15 30 MD3 Current Value 0 65535 0 O O O O O O O 15 31 MD4 Current Value 0 65535 0 O O O O O O O 15 32 TD Current Value 0 65535 0 O O O O O O O Group 16 LCD Function Parameters Code Parameter Name Setting Range Default Unit Control mode Attribute V f ...

Page 57: ...8 kW 19 m 20 C 21 rpm 22 Bar 23 Pa 24 kPa 16 05 LCD Backlight 0 7 5 O O O O O O O 1 16 06 Reserved 16 07 Copy Function Selection 0 Do not copy parameters 0 O O O O O O O 1 Read inverter parameters and save to the operator 2 Write the operator parameters to inverter 3 Compare parameters of inverter and operator 16 08 Selection of Allowing Reading 0 Do not allow to read inverter parame ters and save...

Page 58: ...istance tuning error 5 Mutual induction tuning error 6 Encoder error 7 DT Error 8 Motor s acceleration error 9 Warning 17 12 Proportion of Motor Leaka ge Inductance 0 1 15 0 3 4 X X O O X X X 17 13 Motor Slip Frequency 0 10 20 00 1 78 Hz X X O O X X X 17 14 Selection of Rotation Auto tuning 0 VF Rotation Auto tuning 0 O O O O X X O 1 Vector Rotation Auto tuning kVA The default value of this parame...

Page 59: ...arameter Name Setting Range Default Unit Control mode Attribute V f V f PG SLV SV PM SV PM SLV SLV2 20 00 ASR Gain 1 0 00 250 00 S X O O O O O X 1 20 01 ASR Integral Time 1 0 001 10 000 S s X O O O O O X 1 20 02 ASR Gain 2 0 00 250 00 S X O O O O O X 1 20 03 ASR Integral Time 2 0 001 10 000 S s X O O O O O X 1 20 04 ASR Integral Time Limit 0 300 200 X X O O O O X 20 05 ASR Positive Limit 0 1 10 0 ...

Page 60: ...20 27 PG Pulse Number 0 9999 1024 ppr X O X O O X X 20 28 Selection of PG Rotation Direction 0 Forward as Counter Clockwise Rotation 1 Forward as Clockwise Rotation 0 X O X O O X X 20 29 PG Pulse Dividing Ratio 001 132 1 X O X O O X X 20 30 PG Gear Ratio 1 1 1000 1 X O X O X X X 20 31 PG Gear Ratio 2 1 1000 1 X O X O X X X 20 32 Selection of Specific Encoder 0 None 0 X X X O O X X 1 Resolver 20 33...

Page 61: ...0 The Command of Rotation Cycle Number of Section 5 9999 9999 0 X X X O O X X 21 21 The Command of the Pulse Number of Section 5 9999 9999 0 X X X O O X X 21 22 The Command of Rotation Cycle Number of Section 6 9999 9999 0 X X X O O X X 21 23 The Command of the Pulse Number of Section 6 9999 9999 0 X X X O O X X 21 24 The Command of Rotation Cycle Number of Section 7 9999 9999 0 X X X O O X X 21 2...

Page 62: ...poles X X X X O O X 22 04 PM Motor s Rotation Speed 6 60000 1500 rpm X X X X O O X 22 05 PM Motor s Maximum Rotation Speed 6 60000 1500 rpm X X X X O O X 22 06 PM Motor Rated Frequency 4 8 599 0 75 0 Hz X X X X O O X 22 07 Reserved 22 08 PM Encoder Type 0 TAMAGAWA Non Wire Saving Encoder 0 X X X X O X X 1 TAMAGAWA Wire Saving Encoder 2 SUMTAK Wire Saving Encoder 3 General Incremental Encoder 4 Sin...

Page 63: ...netic Pole 9 Current Abnormity Occurs while Loop Adjustment 10 Reserved 11 Stator Resistance Measurement Timeout 22 23 Reserved 22 25 Detection Mode Selection of Initial Magnetic Pole 0 Upon the angle before stopping 1 X X X X O O X Note 1 1 Mode 1 2 Mode 2 3 Mode 3 22 26 Estimator Mode 0 1 in PMSLV mode 0 X X X X X O X Note 1 22 27 Voltage Command of Mode 2 5 100 22 25 2 or 22 26 1 is enabled 50 ...

Page 64: ...r in HD 11 01 Max carrier in HD 11 01 Torque Limit ASR Filter Time Stall Level in Deceleration s kHz kHz SLV Max 80Hz kHz others 1007 200 0 001 770 10 0 8 8 16 1015 8 8 16 1022 8 8 16 2037 200 0 001 770 10 0 8 8 16 2055 8 8 16 3075 200 0 001 770 10 0 8 8 16 3110 8 8 16 3150 4150 200 0 002 770 15 0 8 8 16 4185 8 8 16 4220 8 8 16 5300 160 0 002 770 20 0 5 8 12 5370 5 8 12 5450 5 8 10 Model 01 09 Min...

Page 65: ...etween wire and ground of motor IGBT broken module Set the longer acceleration time Change to bigger size of inverter Examine motor Check the wire Replace IGBT module Please contact Gefran Technical Assistance OCC over current The inverter output current exceeds the overcurrent level in constant speed Instantaneous change of load Instantaneous change of current Change to bigger size of inverter Ad...

Page 66: ...eration duty cycle OL2 Inverter overload Inverter thermal overload pro tection tripped If an inverter overload occurs 4 ti mes in five minutes it is required to wait 4 minutes before resetting the fault Voltage setting V f mode too high resulting in over excitation of the motor Inverter rating too small Load too heavy Check V f curve Replace inverter with larger rating Check and reduce motor load ...

Page 67: ...un permissive input open F1 F2 Terminal board Input F1 and F2 are not connected Check F1 and F2 connection SS1 Digital input Stop command Digital input Stop command enabled 08 30 0 and 03 00 03 07 58 Check if 08 30 0 and 03 00 03 07 58 EF0 External fault 0 External fault Modbus Modbus communication 0x2501 bit 2 1 Reset Modbus communication 0x2501 bit 2 1 EF1 External fault S1 External fault Termin...

Page 68: ...ent transformer to detect output current Errors of detecting voltages Noises too much Control board failure Check current transformer signal and the voltage on the control board CF20 Communication Failure Use Profibus Modbus Communication at the same time Maybe use two kind of communication type at the same time Check only use one kind of communication type When the communication errors occur in L...

Page 69: ... board or complete inverter OH1 Heatsink overheat The temperature of the heat sink is too high Note when OH1 fault occurs three times within five minutes it is required to wait 10 minutes before resetting the fault Ambient temperature too high cooling fan failed Carrier frequency set too high Load too heavy Install fan or AC to cool surroundings Replace cooling fan Reduce carrier frequency Reduce ...

Page 70: ...no power Mechanical brake active preventing motor from turning Check PG wiring Check PG power supply Make sure brake is released DEV flash Speed deviation Motor speed rises above 20 23 level PG speed deviation level for the time specified in 20 24 PG deviation time Active when pa rameter 20 22 0 or 1 This fault is active V f PG and SV control mode 00 00 1 or 3 or 4 Load too heavy Mechanical brake ...

Page 71: ...h External emergency stop External emergency stop Enabled 03 00 03 08 set to 14 and the digital input enabled Turn off run command and remove external emergency stop command EF1 flash External fault S1 External fault Terminal S1 Active when 03 00 25 and Inverter external fault selection 08 24 2 Multifunction digital input external fault active and parameter 08 24 2 for operation to continue Multi ...

Page 72: ...nput terminal error Multi function input setting error Multi function digital input terminals 03 00 to 03 07 are set to the same function not includ ing ext fault and not used or UP DOWN commands are not set at the same time they must be used together UP DOWN com mands 08 and 09 and ACC DEC commands 11 are set at the same time Speed search 1 19 maximum frequency and Speed search 2 34 from the set ...

Page 73: ...t inverter Activate USP input and re apply the power STP0 Zero Speed Stop Error Frequency command is smaller than 01 08 without DC brake Frequency command is smaller than motor minimum output frequency Adjust frequency command STP1 Direct Start warning The inverter can t start directly due to 07 04 1 Run command from the terminal is enabled and 07 04 1 Remove the run command from the terminal firs...

Page 74: ...factory setting then cut off the power and power on again If warning again replace control board bdErr Control board error Firmware can t meet Control board Firmware can t meet Control board Replace the control board Please contact Gefran Technical Assistance LOC Parameter Lock Parameter lock key code pass word already locked Parameter lock key code already enable 13 07 Lifting the parameter lock ...

Page 75: ... PM Motor Auto tuning Error When a fault occurs during auto tuning of a PM motor the display will show the IPErr fault and the motor stops The fault information is displayed in parameter 22 18 Note The fault contact output does not energize with an auto tuning fault Refer to Table 10 5 1 for fault infor mation during tuning cause and corrective action Table 10 5 1 Auto tuning fault and corrective ...

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