gefran VDI100 Series Instruction Manual Download Page 1

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Instruction manual

General Purpose

Full Vector Inverter

VDI100

Summary of Contents for VDI100 Series

Page 1: ... Instruction manual General Purpose Full Vector Inverter VDI100 ...

Page 2: ...information and precau tions before proceeding to operate the inverter Software version This manual is updated according the software version V 1 04 The identification number of the software version is indicated on the identification plate of the drive or can be checked with the par 13 01 General information Note In industry the terms Inverter Regulator and Drive are sometimes interchanged In this...

Page 3: ...stalling an AC Line Reactor 31 3 16 Wire Section 31 3 17 Control Circuit Wiring 32 3 18 Inverter Specifications 34 3 18 1 Powerloss 36 3 18 2 General Specifications 37 3 19 Inverter Derating Based on Carrier Frequency 38 3 20 Inverter Derating Based on Temperature 39 3 21 Inverter Derating Based on Altitude 39 3 22 Inverter Dimensions 40 3 23 Dimensions for Models with Add on filter 43 4 Keypad an...

Page 4: ...2 Run Stop from External Switch Contact or Pushbutton 00 02 1 317 7 3 Run Stop from Serial Communication RS485 00 02 3 318 8 Motor and Application Specific Settings 319 8 1 Set Motor Nameplate Data 02 01 02 05 319 8 2 Acceleration and Deceleration Time 00 14 00 15 319 8 3 Torque Compensation Gain 01 10 320 8 4 Automatic Energy Saving Functions 11 19 321 8 5 Emergency Stop 322 8 6 Forward and Rever...

Page 5: ...ble d endommager l appareil Toujours porter un bracelet de mise à la terre lors de la manipulation des cartes Indicates a procedure condition or statement that should be strictly followed in order to optimize these applications Indique le mode d utilisation la procédure et la condition d exploitation Ces consignes doivent êtrerigoureuse ment respectées pour optimiser ces applications Note Indicate...

Page 6: ...e produit peut provoquer des interférences radio dans ce cas l utilisateur devra entreprendre des actions correc tives La protection contre la sur température du moteur n est pas prévue 1 3 Wiring Câblage Always turn OFF the power supply before attempting inverter installation and wiring of the user terminals Wiring must be performed by a qualified personnel certified electrician Make sure the inv...

Page 7: ...orrection de puissance ou suppresseur de tension à la sor tie du variateur S assurer que l interférence générée par l entraînement et le moteur n a pas d incidence sur les périphé riques 1 4 Before Operation Avant l opération Make sure the inverter model matches the parameters 13 00 Reduce the carrier frequency parameter 11 01 If the cable from the inverter to the motor is greater than 80 ft 25m A...

Page 8: ...e the inverter is running After the power is turned off the cooling fan may continue to run for some time Avertissement Veillez à installer tous les couvercles avant de l allumer Ne retirez pas les capots pendant que l alimenta tion du lecteur est allumé un choc électrique peut se produire autrement Ne pas brancher ou débrancher le moteur pendant le fonctionnement Le variateur pourrai se déclenche...

Page 9: ...ls Avertissement Attendre un minimum de 5 minutes après que l alimentation a été débranchée avant de commencer une inspection Vérifiez également que le voyant de charge est éteint et que la tension du bus cc a chuté au dessous de 25Vdc Ne jamais toucher les bornes à haute tension dans le lecteur Assurez vous que l alimentation du lecteur est débranché avant de démonter le lecteur Seul le personnel...

Page 10: ...ndensateurs du circuit principal d entraînement et circuits imprimés sont considérés comme des déchets dangereux et ne doivent pas être brûlés L enveloppe et d autres éléments en plastique du variateur tels la plaque de revêtement supérieure dé gagent des fumées toxiques en cas d incinération 10 VDI100 Instruction manual ...

Page 11: ...y Variable Torque 1HP 0 746 kW Drive model Power rating Input and output data Approvals Serial number Model Identification VDI100 XXXX KXX X Y EMC Filter F included Empty not included Rated voltage 2T 230 Vac 1ph 1 3ph 4 400 Vac 3ph Software X standard Braking unit B included X not included Keypad K Integrated LED keypad with 5 digits 7 segment display Drive power in kW Mechanical drive sizes VDI1...

Page 12: ... Filter HP kW with without 3ph 380 480V 10 15 50 60Hz VDI100 1007 KBX 4 1 0 75 VDI100 1015 KBX 4 2 1 5 VDI100 1022 KBX 4 3 2 2 VDI100 2037 KBX 4 5 3 7 VDI100 2055 KBX 4 7 5 5 5 VDI100 3075 KBX 4 10 7 5 VDI100 3110 KBX 4 15 11 VDI100 3150 KBX 4 20 15 VDI100 4185 KBX 4 25 18 5 VDI100 4220 KBX 4 30 22 VDI100 5300 KBX 4 40 30 VDI100 5370 KXX 4 50 37 VDI100 5450 KXX 4 60 45 VDI100 5550 KXX 4 75 55 VDI1...

Page 13: ...re to rain or moisture Avoid direct sunlight Avoid oil mist and salinity Avoid corrosive liquid and gas Avoid dust lint fibers and small metal filings Keep away from radioactive and flammable materials Avoid electromagnetic interference soldering machines power machines Avoid vibration stamping punching machines etc Add a vibration proof pad if the situation cannot be avoided Shock Maximum acceler...

Page 14: ...ameplate and barcode Front cover Keypad Terminal cover Fan cover Mounting hole Rings 4 rings Nameplate and barcode Front cover Keypad Terminal cover Anti dust cover Wall mounted type IEC IP20 Wall mounted type IEC IP20 NEMA1 b Sizes 3 and 4 230V Class 7 5 18 5 kW 400V Class 7 5 22 kW Mounting hole Nameplate and barcode Front cover Keypad Terminal cover Mounting hole Nameplate and barcode Front cov...

Page 15: ... Size 6 400V Class 75 90 kW and models with NEMA 1 kit for VDI100 Wall mounted type IEC IP20 Wall mounted type IEC IP20 NEMA1 e Size 7 400V Class 110 160 kW and models with NEMA 1 kit for VDI100 Wall mounted type IEC IP00 Wall mounted type IEC IP20 NEMA1 VDI100 Instruction manual 15 ...

Page 16: ...s 2 2 18 5 kW and 400V Class 0 75 22 kW have a plastic cover Loosen the screws and remove the cover to gain access to the terminals and make wiring connections Place the plastic cover back and fasten screws when wiring connections have been made Models 230V Class 22 kW and 400V Class 30 160 kW have a metal cover Loosen the screws and remove the cover to gain access to the terminals and make wiring...

Page 17: ...W 400V Class 0 75 5 5 kW Step 1 Unscrew Step 2 Remove cover Step 3 Make wire connections and place cover back Step 4 Fasten screw b Sizes 3 and 4 230V Class 7 5 18 5 kW 400V Class 7 5 22 kW Step 1 Unscrew cover Step 2 Remove cover VDI100 Instruction manual 17 ...

Page 18: ...s and place cover back Step 4 Fasten screw c Size 5 230V Class 22 kW 400V Class 30 55 kW Step 1 Unscrew cover Step 2 Remove cover Step 3 Make wire connections and place cover back Step 4 Fasten screw 18 VDI100 Instruction manual ...

Page 19: ...60 kW Step 1 Unscrew cover Step 2 Remove cover Step 3 Make wire connections and place cover back Step 4 Fasten screw 3 5 2 Add on filter type 400V Class 0 75 45 kW Step 1 Unscrew cover Step 2 Remove cover VDI100 Instruction manual 19 ...

Page 20: ...of crimp tool mm2 AWG kgf cm in lbs 0 75 18 M3 5 R1 25 3 5 8 2 to 10 7 1 to 8 7 TIC 1 25 NH 1 M4 R1 25 4 12 2 to 14 10 4 to 12 1 TIC 1 25 NH 1 1 25 16 M3 5 R1 25 3 5 8 2 to 10 7 1 to 8 7 TIC 1 25 NH 1 M4 R1 25 4 12 2 to 14 10 4 to 12 1 TIC 1 25 NH 1 2 14 M3 5 R2 3 5 8 2 to 10 7 1 to 8 7 TIC 2 NH 1 9 M4 R2 4 12 2 to 14 10 4 to 12 1 TIC 2 NH 1 9 M5 R2 5 22 1 to 24 17 7 to 20 8 TIC 2 NH 1 9 M6 R2 6 2...

Page 21: ...R80 16 255 to 280 221 to 243 TIC 80 NOP 150H 3 7 Wiring Peripheral Power Devices After power is shut off to the inverter the capacitors will slowly discharge Do NOT touch the inverter circuit or replace any components until the CHARGE indicator is off Do NOT wire or connect disconnect internal connectors of the inverter when the inverter is powered up or after power off but the CHARGE indicator is...

Page 22: ...ween the power supply and the input terminals of the inverter may not exceed 2 Phase to phase voltage drop V 3 resistance of wire Ω km length of line m current 10 3 km 3280 x feet m 3 28 x feet Reduce the carrier frequency parameter 11 01 If the cable from the inverter to the motor is over 25m 82ft A high frequency current can be generated by stray capacitance between the cables and result in an o...

Page 23: ...tic contactor as the run stop switch for the inverter AC line reactor for power quality When inverters are supplied by a high capacity power source 600kVA an AC reactor can be connected to improve the power factor Install Fast Acting Fuse To protect peripheral equipment install fast acting fuses in accordance with the specifications in section 11 4 Input Noise filter A filter must be installed whe...

Page 24: ...se output 32kHz Max P CN3 Option Card PG 5 5 4 3 2 5 6 7 10 10V 0 10V 20KΩ 0 10V 4 20mA 250KΩ Vcc 24V 12V 5V R 2KΩ 750Ω 100Ω SW4 10 1 Models 230V class 0 75 18 5kW and 400V class 0 75 30kW or lower ratings have a built in braking transistor To use this braking transistor a braking resistor can be connected between B1 and B2 2 Use SW3 to select between Sink NPN with 24VG common or Source PNP with 2...

Page 25: ... analog output terminals 2 can use SW6 to switch voltage or current input 0 10V 4 20mA output GND Analog signals ground terminal Pulse output signal PO Pulse output Band width 32KHz only above 230V Class 2 2kW 400V Class 3 7kW include support this terminal function Max Frequency 32KHz Open Collector output GND Analog signals ground terminal Pulse input signal PI Pulse command input Bandwidth 32KHz...

Page 26: ...nput Power Supply For single phase use terminals R L1 and S L2 S L2 T L3 B1 P B1 P DC power supply B2 B1 P B2 external braking resistor DC power supply or connect braking module U T1 Inverter output V T2 W T3 E Ground terminal 230V Class 0 75kW 1 5kW 400V Class 0 75kW 2 2kW Terminal screw size T M4 M4 230V Class 2 2 22kW 400V Class 3 7 55kW Terminal screw size T M4 M4 230V Class 7 5kW 400V Class 7...

Page 27: ... M8 M8 400V Class 75kW Terminal screw size T M10 M10 400V Class 90kW Terminal screw size T M10 M10 400V Class 132 160kW Terminal screw size T M10 M10 Note For wire gauges and screw torques please refer to the table in section 3 6 VDI100 Instruction manual 27 ...

Page 28: ...00 400V 3ph 37 55kW and 3 VDI100 400V 3ph 75 90kW P and N 4 Note For DC power supply fuses and DC pre charge circuit must be provided externally 1 230V Class 0 75 kW 400V Class 0 75 1 5 kW 2 230V Class 1 5 18 5 kW 400V Class 2 2 30 kW L1 R L2 S L3 T U T1 V T2 W T3 B1 P B2 Main Power Section Control Circuit DC DC Converter E L1 R L2 S L3 T U T1 V T2 W T3 B1 P B2 Main Power Section Control Circuit C...

Page 29: ...directly powered from the power supply Inverter models VDI100 6900 71600 requires the user to select the correct jumper position based on the inverter input voltage 440V is the default position for these models Please select the correct position according to the input voltage If the voltage setting is too low the cooling fan will not provide adequate cooling for the inverter resulting in an over h...

Page 30: ...torisé peut intervenir sur l équipement Eviter de porter des bijoux montres bagues etc et utiliser des outils isolés Le non respect de cette prescription peut entraîner des risques d électroc ution et de blessures A Power input terminals 1 The Input power supply voltage can be connected in any phase sequence to power input terminals R L1 S L2 or T L3 on the terminal block 2 DO NOT connect the AC i...

Page 31: ...equency allowed Parameter 11 01 16kHz max 10 kHz max 5 kHz max 2 kHz max 3 15 Installing an AC Line Reactor If the inverter is connected to a large capacity power source 600kVA or more install an optional AC reactor on the input side of the inverter This also improves the power factor on the power supply side 3 16 Wire Section The following table shows the recommended wire section for each of the ...

Page 32: ...terminal wire on the control board 3 17 Control Circuit Wiring 1 Separate the wiring for control circuit terminals from main circuit wiring for terminals R L1 S L2 T L3 U T1 V T2 W T3 2 Separate the wiring for control circuit terminals R1A R1B R1C or R2A R2C Relay outputs from wiring for terminals A01 A02 GND DO1 DO2 DOG 10V 10V AI1 AI2 and GND wiring 3 Use shielded twisted pair cables 24 14 AWG 0...

Page 33: ...ious SINK Source interfaces 24VG Sink Source 24VG Sink Source NPN 24V Input Digital Terminals S1 S8 Input Digital Terminals S1 S8 a Open Collector Interface b NPN Sensor Interface Sink Configuration 24V Sink Source Input Digital Terminals S1 S8 c Open Collector Interface Source Configuration d PNP Sensor Interface 24VG Sink Source PNP 24V Input Digital Terminals S1 S8 SW3 SW3 SW3 SW3 Fig 3 17 3 Si...

Page 34: ...37 2055 3075 4110 4150 4185 5220 Output Rating 2 HD 3 Rated Output Capacity kVA 1 9 3 4 2 6 7 9 5 12 6 17 9 22 9 27 8 32 4 Rated Output Current A 5 8 11 17 5 25 33 47 60 73 85 Maximum Applicable Motor 1 HP 1 2 3 5 7 5 10 15 20 25 30 kW 0 75 1 5 2 2 3 7 5 5 7 5 11 15 18 5 22 ND 4 Rated Output Capacity kVA 2 3 3 7 4 6 8 4 11 4 16 0 21 3 26 3 30 1 41 9 Rated Output Current A 6 9 6 12 22 30 42 56 69 8...

Page 35: ...00 is HD heavy duty mode To switch VDI100 to ND normal duty mode set parameter 00 27 to 1 When switching to ND normal duty mode the frequency will change to 2kHz 3 The default setting of carrier frequency in HD mode is shown into the table below if the setting value is higher than default setting derating may be required 4 The default setting of carrier frequency in ND mode is 2kHz if the setting ...

Page 36: ...2 7 1343 9 5 Three phase 400V Class VDI100 1007 4 127 4 109 6 8 VDI100 1015 4 134 7 115 8 8 VDI100 1022 4 171 7 147 7 8 VDI100 2037 4 241 9 208 0 8 VDI100 2055 4 294 1 252 9 8 VDI100 3075 4 697 7 600 0 8 VDI100 3110 4 829 7 713 5 8 VDI100 3150 4 880 5 757 2 8 VDI100 4185 4 1109 4 954 1 8 VDI100 4220 4 1172 5 1008 4 8 VDI100 5300 4 1666 5 1433 2 5 VDI100 5370 4 1965 9 1690 7 5 VDI100 5450 4 2562 8 ...

Page 37: ...ut Short Circuit SC Protection When the current exceeds 200 of the inverter rated current Inverter Overload Protection OL2 Inverter stops when the output is higher than below conditions Heavy Duty Mode HD 150 rated current for 60sec 200 rated current for 2 sec Factory default Carrier frequency is from 2kHz to 8kHz Normal Duty Mode ND 120 rated current for 60sec Carrier frequency is 2kHz Motor Over...

Page 38: ...2kHz 6kHz 12kHz ND HD 80 of HD Fc Iout 22 kW 0 2kHz 5kHz 12kHz ND HD 80 of HD Fc Iout 400V Class 0 75 22 kW 30 37 kW 0 2kHz 8kHz 16kHz ND HD 60 of HD Fc Iout 0 2kHz 5kHz 12kHz ND HD 80 of HD Fc Iout 45 132 kW 90 kW 0 2kHz 5kHz 10kHz ND HD 70 of HD Fc Iout 0 2kHz 4kHz 10kHz ND HD 70 of HD Fc Iout 38 VDI100 Instruction manual ...

Page 39: ...0 of HD IP00 and IP20 without anti dust covers 50 C up to Max 60 C 2 derate per C 0 40 C 60 C ND HD Temperature Iout 60 of ND 60 of HD IP20 with anti dust covers and IP00 NEMA1 kit 40 C up to Max 60 C 2 derate per C 3 21 Inverter Derating Based on Altitude 0 1000m Altitude Rated current 90 2000m 3000m 100 80 VDI100 Instruction manual 39 ...

Page 40: ...2 4 80 267 10 51 7 0 28 M6 3 8 8 4 VDI100 2055 KBX 4 140 5 51 279 10 98 177 6 97 122 4 80 267 10 51 7 0 28 M6 3 8 8 4 Sizes 3 and 4 IP20 NEMA1 Inverter Model Dimensions in mm inch Net Weight kg lbs W H D W1 H1 t d VDI100 3075 KBX 2T 210 8 27 300 11 81 215 8 46 192 7 56 286 11 26 1 6 0 06 M6 6 2 13 67 VDI100 4110 KBX 2T 265 10 43 360 14 17 225 8 86 245 9 65 340 13 39 1 6 0 06 M8 10 22 05 VDI100 415...

Page 41: ...KXX 4 286 5 11 29 525 20 67 252 9 92 220 8 66 505 19 88 3 3 0 13 M8 35 77 16 Sizes 6 and 7 IP00 Inverter Model Dimensions in mm inch Net Weight kg lbs W H D W1 H1 t d VDI100 6750 KXX 4 344 13 54 580 22 83 300 11 81 250 9 84 560 22 05 1 6 0 06 M8 46 7 102 96 VDI100 6900 KXX 4 344 13 54 580 22 83 300 11 81 250 9 84 560 22 05 1 6 0 06 M8 46 7 102 96 VDI100 71100 KXX 4 459 18 07 790 31 10 324 5 12 78 ...

Page 42: ...48 5 13 72 740 29 13 300 11 81 250 9 84 560 22 05 1 6 0 06 M8 49 7 109 57 VDI100 71100 KXX 4 NEMA 1 kit for VDI100 463 5 18 25 1105 43 50 324 5 12 78 320 12 60 760 29 92 1 6 0 06 M10 94 4 208 12 VDI100 71320 KXX 4 NEMA 1 kit for VDI100 463 5 18 25 1105 43 50 324 5 12 78 320 12 60 760 29 92 1 6 0 06 M10 94 4 208 12 VDI100 71600 KXX 4 NEMA 1 kit for VDI100 463 5 18 25 1105 43 50 324 5 12 78 320 12 6...

Page 43: ...DI100 2055 140 5 51 400 15 75 177 6 97 122 4 80 267 10 51 279 10 98 7 M6 5 5 12 13 Sizes 3 and 4 Inverter Model Dimensions in mm inch Net Weight kg lbs W H D W1 H1 H2 t d VDI100 3075 210 8 27 416 5 16 40 215 8 46 192 7 56 286 11 26 300 11 81 1 6 0 06 M6 8 0 17 63 VDI100 3110 210 8 27 416 5 16 40 215 8 46 192 7 56 286 11 26 300 11 81 1 6 0 06 M6 8 0 17 63 VDI100 4150 265 10 43 500 19 69 225 8 86 24...

Page 44: ... 679 26 73 252 9 92 220 8 66 505 19 88 525 20 67 3 3 0 13 M8 32 5 71 65 VDI100 5370 KXX 4 F 286 5 11 28 679 26 73 252 9 92 220 8 66 505 19 88 525 20 67 3 3 0 13 M8 32 5 71 65 VDI100 5450 KXX 4 F 286 5 11 28 679 26 73 252 9 92 220 8 66 505 19 88 525 20 67 3 3 0 13 M8 32 5 71 65 44 VDI100 Instruction manual ...

Page 45: ...rnal control terminals or from serial communication REF LED ON when Frequency Reference command is from the external control terminals or from serial communication KEYS 8 Description RUN RUN Inverter in Local Mode STOP STOP Inverter Parameter navigation Up Increase parameter or reference value Parameter navigation down decrease parameter or reference value FWD REV Used to switch between Forward an...

Page 46: ...EAD ENTER key to save the frequency reference and switch back to the frequency reference display mode During run operation the display will show the output frequency Note When in edit mode and the READ ENTER is not pressed within 5 sec the inverter will switch back to the frequency reference display mode LED Display Examples Seven Segment Display Description 1 Displays the frequency reference at p...

Page 47: ...rter is running in reverse direction Flashing Reverse direction active no run command RUN LED State Description Led Off Inverter stopped Illuminated Inverter running Flashing Inverter stopped or stopping SEQ LED State Description Led Off Sequence controlled from keypad Illuminated Sequence set from external source REF LED State Description Led Off Frequency reference set from keypad Illuminated Fr...

Page 48: ...ature 1 Output current 5 PID feedback 2 Output voltage 6 AI1 value 3 DC voltage 7 AI2 value Example 12 00 10000 DSP FUN DSP FUN DSP FUN After 3 sec Switch Mode Parameter Selection Output Current Frequency Reference Display Voltage Class at Power up Example 12 00 12345 DSP FUN DSP FUN DSP FUN DSP FUN DSP FUN DSP FUN DSP FUN After 3 sec Display Voltage Class at Power up Output Current 1 Parameter Se...

Page 49: ...rence 0 1 Hz Set Frequency Reference 0 1 Hz Set Frequency Reference 1Hz Set Frequency Reference 1 Hz Set Frequency Reference 1Hz Set Frequency Reference 1 Hz Press RESET 1x Press RESET 1x Press RESET 1x Press RESET 1x Press READ ENTER 1x Set Frequency Reference Press 1x Press RESET 1x Press 1x Press 1x Press 1x Press READ ENTER 1x Press RESET 1x Display Frequency Reference Inverter automatically r...

Page 50: ... m m a n d F W D c o m m a n d FWD Indicator REV Indicator REV REV REV FWD FWD FWD FWD FWD FWD FWD REV REV REV REV P o w e r o n RUN Indicator STOP Indicator RUN RUN RUN RUN RUN RUN RUN STOP STOP STOP STOP STOP STOP STOP Output Frequency Running Stopping Stopped FWD RUN STOP REV Stopped 50 VDI100 Instruction manual ...

Page 51: ...rnal control terminals or from serial communication REF LED ON when Frequency Reference command is from the external control terminals or from serial communication KEYS 8 Description RUN RUN Inverter in Local Mode STOP STOP Inverter Parameter navigation Up Increase parameter or reference value Parameter navigation down decrease parameter or reference value FWD REV Used to switch between Forward an...

Page 52: ... Fig 4 2 2 1 Parameter Group Structure Note Always perform an auto tune on the motor before operating the inverter in vector control sensorless vector or flux vector Auto tuning mode will not be displayed when the inverter is running or when a fault is active To scroll through the available modes parameter groups or parameter list press and hold the up or down key Monitor Mode In monitor mode inve...

Page 53: ...r Parameter 00 Basic Func Group 02 Motor Parameter 00 Basic Fun 01 V F Pattern Group 00 Basic Fun 01 V F Pattern 02 Motor Parameter PARA 00 00 Control Method 01 Motor Direction 02 Run Source PARA 00 00 Control Method 01 Motor Direction 02 Run Source PARA 00 00 Control Method 01 Motor Direction 02 Run Source Parameter Group Selection Mode Parameter Group Mode Parameter Edit Mode DSP FUN Press or ke...

Page 54: ...oupled with the motor 1HP 0 746KW STOP RUN Tuning successful Tuning fault READ ENT ER DSP FUN Fig 4 2 2 4 Auto tuning Mode Note Set correct motor parameters by referring to motor nameplate Refer to section 4 4 for parameter details 4 2 3 Notes 1 Use the up and down keys to scroll though the auto tuning parameter list Depending on the selected con trol mode in parameter 00 00 part of auto tuning pa...

Page 55: ...r the Au to tuning Faults The auto tuning fault can be cleared by pressing the RESET key after which the keypad displays the auto tuning mode again All motor parameters group 02 through group 17 parameters will revert back to their factory settings if a fault occurs The motor data must be entered again before re starting auto tuning The keypad shows during an auto tuning fault 6 Upon successful co...

Page 56: ...itoring Parameters Group 16 LCD Parameters Group 17 Automatic Tuning Parameters Group 18 Slip Compensation Parameters Group 19 Wobble Frequency Parameters Group 20 Speed Control Parameters Group 21 Torque And Position Control Parameters Group 22 PM Motor Parameters Parameter Attribute 1 Parameters can be changed during run operation 2 Reserved 3 Parameter will not reset to default during a factory...

Page 57: ...l RS 485 4 Pulse Input 5 Reserved 6 Reserved 7 AI2 Auxiliary Frequency 00 07 Main and Alternative Fre quency Command Modes 0 Main Frequency 0 O O O O O O O 1 Main frequency Alternative Fre quency 00 08 Communication Frequency Command Range 0 00 599 00 0 00 Hz O O O O O O O 00 09 Communication Frequen cy Command Memory Selection 0 Don t save when power supply is off 00 08 0 O O O O O 1 Save when po...

Page 58: ...43 User parameter 2 00 43 O O O O O O O 7 00 44 User parameter 3 00 44 O O O O O O O 7 00 45 User parameter 4 00 45 O O O O O O O 7 00 46 User parameter 5 00 46 O O O O O O O 7 00 47 User parameter 6 00 47 O O O O O O O 7 00 48 User parameter 7 00 48 O O O O O O O 7 00 49 User parameter 8 Set 13 06 1 start user parameter The setting range is 01 00 24 06 only for LCD keypad 00 49 O O O O O O O 7 00...

Page 59: ...on Mode 1 01 12 Base Frequency of Motor 1 5 0 599 0 60 0 Hz O O O O O O O 01 13 Base Output Voltage of Motor 1 230V 0 0 255 0 220 0 V O O X X X X O 400V 0 0 510 0 440 0 01 14 Input Voltage Setting 230V 155 0 255 0 220 0 V O O O O O O O 400V 310 0 510 0 440 0 01 15 Torque Compensation Time 1 10000 200 ms O O X X X X O 01 16 Maximum Output Frequen cy of Motor 2 5 0 599 0 60 0 Hz O X X X X X X 01 17 ...

Page 60: ... X X X 02 12 Core Saturation Coefficient 3 of Motor 1 80 300 X X O O X X X 02 13 Core loss of Motor 1 0 0 15 0 O O X X X X O 02 14 Reserved 02 15 Resistance between Wires of Motor 1 0 001 60 000 Ω O O O O X X O 02 16 02 17 02 18 Reserved 02 19 No Load Voltage of Motor 1 230V 50 240 V X X O O X X X 400V 100 480 02 20 No Load Current of Motor 2 0 01 600 00 A O X X X X X X 02 21 Rated Current of Moto...

Page 61: ... maximum frequency O O O O O X O 20 Manual Energy Saving Function O O X X X X X 03 03 Multi Function Terminal Function Setting S4 21 PID Integral Reset 3 O O O O O O O 22 23 Reserved 24 PLC Input O O O O O O O 25 External Fault O O O O O O O 26 3 Wire Sequence Forward Reverse command O O O O O O O 27 Local Remote Selection O O O O O O O 03 04 Multi Function Terminal Function Setting S5 28 Remote M...

Page 62: ...x1b S5 B Contact 0000b O O O O O O O xx0xb S6 A Contact xx1xb S6 B Contact x0xxb S7 A Contact x1xxb S7 B Contact 0xxxb S8 A Contact 1xxxb S8 B Contact 03 11 Relay R1A R1C Output 0 During Running 0 O O O O O O O 1 Fault Contact Output O O O O O O O 2 Frequency Agree O O O O O O O 3 Setting Frequency Agree O O O O O O O 4 Frequency Detection 1 03 13 03 14 O O O O O O O 5 Frequency Detection 2 03 13 ...

Page 63: ...idth 0 1 25 5 2 0 Hz O O O O O O O 03 15 Current Agree Level 0 1 999 9 0 1 A O O O O O O O 03 16 Delay Time of Current Agree Detection 0 1 10 0 0 1 s O O O O O O O 03 17 Mechanical Braking Rele ase Level 0 00 599 00 0 00 Hz O O O O O O O 03 18 Mechanical Braking Level Set 0 00 599 00 0 00 Hz O O O O O O O 03 19 Relay R1A R2A Type xxx0b R1 A Contact xxx1b R1 B Contact 0000b O O O O O O O xx0xb R2 A...

Page 64: ... O O O O O O 03 47 Frequency Detection Width 3 0 1 25 5 2 0 Hz O O O O O O O 2 wire operation mode 29 3 wire operation mode 26 If the maximum output frequency of motor is over 300HZ the frequency resolution is changed to 0 1Hz Group 04 External Analog Input and Output Parameters Code Parameter Name Setting Range Default Unit Control mode Attribute V f V f PG SLV SV PM SV PM SLV SLV2 04 00 AI Input...

Page 65: ...O O O O 9 AI2 Input O O O O O O O 10 Torque Command X X O O O O X 11 q axis Current X X O O O O X 12 d axis Current X X O O O O X 13 Speed Deviation X X X O O X X 14 Reserved 15 ASR Output X O X O O X X 16 Reserved 17 q axis Voltage X X O O O O X 18 d axis Voltage X X O O O O X 19 Reserved 20 Reserved 21 PID Input O O O O O O O 22 PID Output O O O O O O O 23 PID Target Value O O O O O O O 24 PID F...

Page 66: ...11 0 00 599 00 5 00 Hz O O O O O O O 1 05 13 Frequency Setting of Speed Stage 12 0 00 599 00 5 00 Hz O O O O O O O 1 05 14 Frequency Setting of Speed Stage 13 0 00 599 00 5 00 Hz O O O O O O O 1 05 15 Frequency Setting of Speed Stage 14 0 00 599 00 5 00 Hz O O O O O O O 1 05 16 Frequency Setting of Speed Stage 15 0 00 599 00 5 00 Hz O O O O O O O 1 05 17 Acceleration Time Setting of Multi Speed 0 ...

Page 67: ...on Time Setting of Multi Speed 12 0 1 6000 0 10 0 s O O O O O O O 05 43 Acceleration Time Setting of Multi Speed 13 0 1 6000 0 10 0 s O O O O O O O 05 44 Deceleration Time Setting of Multi Speed 13 0 1 6000 0 10 0 s O O O O O O O 05 45 Acceleration Time Setting of Multi Speed 14 0 1 6000 0 10 0 s O O O O O O O 05 46 Deceleration Time Setting of Multi Speed 14 0 1 6000 0 10 0 s O O O O O O O 05 47 ...

Page 68: ...X X O 1 06 11 Frequency Setting of Operation Stage 11 0 00 599 00 5 00 Hz O O O X X X O 1 06 12 Frequency Setting of Operation Stage 12 0 00 599 00 5 00 Hz O O O X X X O 1 06 13 Frequency Setting of Operation Stage 13 0 00 599 00 5 00 Hz O O O X X X O 1 06 14 Frequency Setting of Operation Stage 14 0 00 599 00 5 00 Hz O O O X X X O 1 06 15 Frequency Setting of Operation Stage 15 0 00 599 00 5 00 H...

Page 69: ...rection Se lection of Speed Stage 4 0 Stop 0 O O O X X X O 1 Forward 2 Reverse 06 37 Operation Direction Se lection of Speed Stage 5 0 Stop 0 O O O X X X O 1 Forward 2 Reverse 06 38 Operation Direction Se lection of Speed Stage 6 0 Stop 0 O O O X X X O 1 Forward 2 Reverse 06 39 Operation Direction Se lection of Speed Stage 7 0 Stop 0 O O O X X X O 1 Forward 2 Reverse 06 40 Operation Direction Se l...

Page 70: ...p 0 00 100 00 0 50 s O O O O O X O 07 09 Stop Mode Selection 0 Deceleration to Stop 0 O O O O X X O 1 Coast to Stop 2 DC Braking Stop in All Fields 3 Coast to Stop with Timer 07 10 07 12 Reserved 07 13 Low Voltage Detection Level 230V 150 300 190 V O O O O O O O 400V 250 600 380 07 14 Pre excitation Time 0 00 10 00 2 00 s X X O X X X X 07 15 Pre excitation Level 50 200 100 X X O X X X X 07 16 DC I...

Page 71: ... resolution is changed to 0 1Hz Group 08 Protection Parameters Code Parameter Name Setting Range Default Unit Control mode Attribute V f V f PG SLV SV PM SV PM SLV SLV2 08 00 Stall Prevention Function xxx0b Stall prevention is enabled in acceleration 0000b O O O O O O O xxx1b Stall prevention is disabled in acceleration xx0xb Stall prevention is enabled in deceleration xx1xb Stall prevention is di...

Page 72: ...ted 08 15 Level of Over Torque Detection 0 300 150 O O O O O O O 08 16 Time of Over Torque Detection 0 0 10 0 0 1 s O O O O O O O 08 17 Selection of Low Torque Detection 0 Low Torque Detection is Disabled 0 O O O O O O O 1 Start to Detect when Reaching the Set Frequency 2 Start to Detect when the Operation is Begun 08 18 Selection of Low Torque Operation 0 Deceleration to Stop when Low Torque is D...

Page 73: ...Motor2 Acceleration Stall Prevention Level 20 200 HD 150 O O O X X O O ND 120 08 41 Motor2 Acceleration Stall Prevention Limit 1 100 50 O O O X X O O 08 42 PTC Protection Level 0 10 0V 0 3 V O O O O O O O 08 43 PTC Restart Level 0 10 0V 1 2 V O O O O O O O 08 44 PTC Warning Level 0 10 0V 0 6 V O O O O O O O Group 09 Communication Parameters Code Parameter Name Setting Range Default Unit Control mo...

Page 74: ... SV PM SV PM SLV SLV2 10 00 PID Target Value Source Setting 1 AI1 given 1 O O O O O O O 2 AI2 given 3 PI given 4 10 02 given 5 Reserved 6 Frequency Command 00 05 10 01 PID Feedback Value Source Setting 1 AI1 given 2 O O O O O O O 2 AI2 given 3 PI given 10 02 PID Target Value 0 00 100 00 0 00 O O O O O O O 1 10 03 PID Control Mode xxx0b PID Disable 0000b O O O O O O O xxx1b PID Enable xx0xb PID Pos...

Page 75: ... 0 O O O O O O O 10 25 PID Reversal Output Selection 0 No Allowing Reversal Output 0 O O O O O O O 1 Allow Reversal Output 10 26 PID Target Acceleration Deceleration Time 0 0 25 5 0 0 s O O O O O O O 10 27 PID Feedback Display Bias 99 99 99 99 0 00 O O O O O O O 10 28 PID Feedback Display Gain 0 00 100 00 100 00 O O O O O O O 10 29 PID Sleep Selection 0 Disable 1 O O O O O O O 1 Enable 2 set by DI...

Page 76: ... O 11 05 S curve Time Setting at the Stop of Acceleration 0 00 2 50 0 20 s O O O O O O O 11 06 S curve Time Setting at the Start of Deceleration 0 00 2 50 0 20 s O O O O O O O 11 07 S curve Time Setting at the Stop of Deceleration 0 00 2 50 0 20 s O O O O O O O 11 08 Jump Frequency 1 0 0 599 0 0 0 Hz O O O O O O O 11 09 Jump Frequency 2 0 0 599 0 0 0 Hz O O O O O O O 11 10 Jump Frequency 3 0 0 599...

Page 77: ...quency Disappearance Detection 0 Decelerate to Stop when Reference Frequency Disappears 0 O O O O O O O 1 Operation is set by Parameter 11 42 when Reference Frequency Disappears 11 42 Disappearance Level of Reference Frequency 0 0 100 0 80 0 O O O O O O O 11 43 Hold Frequency at Start 0 0 599 0 0 0 Hz O O O O O O O 11 44 Frequency Hold Time at Start 0 0 10 0 0 0 s O O O O O O O 11 45 Hold Frequenc...

Page 78: ... X X 11 71 Time Parameter of Prevent ing Oscillation 3 0 30000 100 ms O O X X X X X 11 72 Gain of Preventing Oscilla tion for switch frequency 1 0 01 300 00 30 00 Hz O O X X X X X 11 73 Gain of Preventing Oscilla tion for switch frequency 2 0 01 300 00 50 00 Hz O O X X X X X Refer to the attachment 1 If the maximum output frequency of motor is over 300HZ the frequency resolution is changed to 0 1H...

Page 79: ...inal R1 12 06 12 10 Reserved 12 11 Output Current of Current Fault Display the output current of current fault A O O O O O O O 12 12 Output Voltage of Current Fault Display the output voltage of current fault V O O O O O O O 12 13 Output Frequency of Current Fault Display the output frequency of current fault Hz O O O O O O O 12 14 DC Voltage of Current Fault Display the DC voltage of current faul...

Page 80: ... speed feedback 100 corresponds to the maximum frequency set by 01 02 X O X O O X X 12 31 Reserved 12 32 ASR Output Display output value of speed controller 100 corresponds to the maximum frequency set by 01 02 X O X O O X X 12 33 PG Feedback Display feedback s speed value of speed controller 100 corresponds to the maximum frequency set by 01 02 X O X O O X X 12 34 Reserved 12 35 Zero servo Pulse ...

Page 81: ...nt fault 12 53 is the days while 12 52 is the remaining hours Hr O O O O O O O 12 53 Trip Time 2 of Current Fault day O O O O O O O 12 54 Frequency Command of Previous Fault Display frequency command of previous fault Hz O O O O O O O 12 55 Output Frequency of Pre vious Fault Display output frequency of previous fault Hz O O O O O O O 12 56 Output Current of Previous Fault Display output current o...

Page 82: ...xcept 13 06 and main frequency 2 O O O O O O O 1 1 User defined parameters 2 All Parameters are Writable 13 07 Parameter Lock key Code 00000 65535 0 O O O O O O O 13 08 Restore Factory Setting 0 No initialization O O O O O O O 2 2 wire initialization 60Hz 220 440V 3 3 wire initialization 60Hz 240 440V 4 2 wire initialization 50Hz 230 415V 5 3 wire initialization 50Hz 230 415V 6 2 wire initializati...

Page 83: ...Previous eighteen Fault History Exhibit Previous eighteen Fault History O O O O O O O 13 39 Previous nineteen Fault History Exhibit Previous nineteen Fault History O O O O O O O 13 40 Previous twenty Fault History Exhibit Previous twenty Fault History O O O O O O O 13 41 Previous twenty one Fault History Exhibit Previous twenty one Fault History O O O O O O O 13 42 Previous twenty two Fault Histor...

Page 84: ...65535 0 O O O O O O O 14 29 AS2 Set Value 3 0 65535 0 O O O O O O O 14 30 AS3 Set Value 1 0 65535 0 O O O O O O O 14 31 AS3 Set Value 2 0 65535 0 O O O O O O O 14 32 AS3 Set Value 3 0 65535 0 O O O O O O O 14 33 AS4 Set Value 1 0 65535 0 O O O O O O O 14 34 AS4 Set Value 2 0 65535 0 O O O O O O O 14 35 AS4 Set Value 3 0 65535 0 O O O O O O O 14 36 MD1 Set Value 1 0 65535 1 O O O O O O O 14 37 MD1 ...

Page 85: ... O O O O O O 15 27 AS4 Current Value 0 65535 0 O O O O O O O 15 28 MD1 Current Value 0 65535 0 O O O O O O O 15 29 MD2 Current Value 0 65535 0 O O O O O O O 15 30 MD3 Current Value 0 65535 0 O O O O O O O 15 31 MD4 Current Value 0 65535 0 O O O O O O O 15 32 TD Current Value 0 65535 0 O O O O O O O Group 16 LCD Function Parameters Code Parameter Name Setting Range Default Unit Control mode Attribu...

Page 86: ... CMM 17 W 18 kW 19 m 20 C 21 rpm 22 Bar 23 Pa 16 05 LCD Backlight 0 7 5 O O O O O O O 1 16 06 Reserved 16 07 Copy Function Selection 0 Do not copy parameters 0 O O O O O O O 1 Read inverter parameters and save to the operator 2 Write the operator parameters to inverter 3 Compare parameters of inverter and operator 16 08 Selection of Allowing Reading 0 Do not allow to read inverter parame ters and ...

Page 87: ... Stator resistance tuning error 3 Leakage induction tuning error 4 Rotor resistance tuning error 5 Mutual induction tuning error 6 Encoder error 7 DT Error 8 Motor s acceleration error 9 Warning 17 12 Proportion of Motor Leaka ge Inductance 0 1 15 0 3 4 X X O O X X X 17 13 Motor Slip Frequency 0 10 20 00 1 78 Hz X X O O X X X 17 14 Selection of Rotation Auto tuning 0 VF Rotation Auto tuning 0 O O ...

Page 88: ...e Frequency 0 0 20 0 0 0 O O X X X X O 1 Group 20 Speed Control Parameters Code Parameter Name Setting Range Default Unit Control mode Attribute V f V f PG SLV SV PM SV PM SLV SLV2 20 00 ASR Gain 1 0 00 250 00 S X O O O O O X 1 20 01 ASR Integral Time 1 0 001 10 000 S s X O O O O O X 1 20 02 ASR Gain 2 0 00 250 00 S X O O O O O X 1 20 03 ASR Integral Time 2 0 001 10 000 S s X O O O O O X 1 20 04 A...

Page 89: ...Continue to Operate 1 X O X O O X X 20 26 Detection Time of PG Open 0 0 10 0 2 0 s X O X O O X X 20 27 PG Pulse Number 0 9999 1024 ppr X O X O O X X 20 28 Selection of PG Rotation Direction 0 Forward as Counter Clockwise Rotation 1 Forward as Clockwise Rotation 0 X O X O O X X 20 29 PG Pulse Dividing Ratio 001 132 1 X O X O O X X 20 30 PG Gear Ratio 1 1 1000 1 X O X O X X X 20 31 PG Gear Ratio 2 1...

Page 90: ...0 X X X O O X X 21 19 The Command of the Pulse Number of Section 4 9999 9999 0 X X X O O X X 21 20 The Command of Rotation Cycle Number of Section 5 9999 9999 0 X X X O O X X 21 21 The Command of the Pulse Number of Section 5 9999 9999 0 X X X O O X X 21 22 The Command of Rotation Cycle Number of Section 6 9999 9999 0 X X X O O X X 21 23 The Command of the Pulse Number of Section 6 9999 9999 0 X X...

Page 91: ...nt 25 200 inverter s rated current S A X X X X O O X 22 03 PM Motor s Pole Number 2 96 6 poles X X X X O O X 22 04 PM Motor s Rotation Speed 1 30000 1500 rpm X X X X O O X 22 05 PM Motor s Maximum Rotation Speed 1 60000 1500 rpm X X X X O O X 22 06 PM Motor Rated Frequency 0 1 599 0 75 0 Hz X X X X O O X 22 07 Reserved 22 08 PM Encoder Type 0 TAMAGAWA Non Wire Saving Encoder 0 X X X X O X X 1 TAMA...

Page 92: ...V acceleration time 0 1 10 0 1 0 s X X X X X O X 4 3 1 Attachment 1 Parameters default value and upper limit value are adjusted by different inverter sizes Models Size Max frequency in SLV when carrier frequency 8 kHz 11 01 Max frequency Hz in SLV when carrier frequency 8 kHz 11 01 Display parameter 12 41 Inverter temperature The initial value of pa rameter 18 00 in SLV SV Slip compensation at low...

Page 93: ... 8 8 16 4110 200 0 002 385 15 0 8 8 16 4150 8 8 16 4185 6 8 12 5220 160 0 002 385 20 0 5 8 12 400 V Class 1007 200 0 001 790 10 0 8 8 16 1015 8 8 16 1022 8 8 16 2037 200 0 001 790 10 0 8 8 16 2055 8 8 16 3075 200 0 001 790 10 0 8 8 16 3110 8 8 16 3150 4150 200 0 002 770 15 0 8 8 16 4185 8 8 16 4220 8 8 16 5300 160 0 002 770 20 0 5 8 12 5370 5 8 12 5450 5 8 10 5550 160 0 004 770 20 0 5 8 10 6750 5 ...

Page 94: ...0 01 10 4 3 2 Low Voltage Detection Level Function R L1 S L2 T L3 3 S1 S8 24VG AC Motor Drive UPS or battery 1 Phase UPS or Battery 440V Vac 207 380 Vdc 292 537 Execute Low Voltage Detection Level Input Notes for the emergency power supply Please be aware of the following condition when emergency power is ON 1 Execute Low Voltage Function ON DI 62 Fan doesn t run 2 Execute Low Voltage Function ON ...

Page 95: ...rm a stationary auto tune 17 00 2 if the motor cable is longer than 50m 165ft see parameter 17 00 for details 00 00 1 V f with PG Select the required V f curve 01 00 based on your motor and applications Set number of motor poles 02 08 and encoder feedback pulses 20 27 refer to parameter group 20 for PF feedback setup Perform a stationary auto tune 17 00 2 if the distance between the inverter and t...

Page 96: ...selection 0 Keypad control 1 External terminal control 2 Communication control 3 PLC 00 02 0 Keypad Control Use the keypad to start and stop the inverter and set direction with the forward reverse key Refer to section 4 1 for details on the keypad 00 02 1 External terminal control External terminals are used to start and stop the inverter and select motor direction Code Parameter Name Range 00 03 ...

Page 97: ...s set to run command and stop command Parameter 13 08 to 3 5 or 7 for 3 wire program initialization multi function input terminal S1 is set to run oper ation S2 for stop operation and S7 for forward reverse command Note Terminal S1 must be closed for a minimum of 50ms to activate operation S1 S2 S7 Forward Reverse selection 24VG Operation normally open Momentary switch Stop Normally closed Momenta...

Page 98: ...r Speed 50 ms OFF Stop Forward Reverse Stop ON OFF ON OFF ON OFF 50 ms ON OFF Inverter On 50 ms Reverse Command Stop Command Time Time Time Forward 00 02 2 Communication control The inverter is controlled by the RS 485 port Refer to parameter group 9 for communication setup 00 02 3 PLC control The inverter is controlled by the inverter built in PLC logic Refer to section 4 5 Code Parameter Name Ra...

Page 99: ...t the signal type AI1 Analog Input 1 AI2 Analog Input 2 04 00 Setting Default 1 Dipswitch SW2 Default V 0 10V 0 10V 0 Set to V 0 10V 4 20mA 1 Set to I 10 10V 0 10V 2 Set to V 10 10V 4 20mA 3 Set to I 0 12V 0 12V 4 Set to V 0 12V 4 20mA 5 Set to I 12 12V 0 12V 6 Set to V 12 12V 4 20mA 7 Set to I Note Set parameter 04 05 to 10 to add frequency reference using AI2 to AI1 10V GND SW2 I V 10V 2KΩ AI1 A...

Page 100: ...meter Name Range 00 07 Main and Alternative Frequency Command modes 0 Main frequency 1 Main frequency alternative frequency When set to 0 the reference frequency is set by the main reference frequency selection of parameter 00 05 When set to 1 the reference frequency is sum of the main reference frequency 00 05 and alternative frequen cy 00 06 Note The inverter will display the SE1 error when 00 0...

Page 101: ...equency Limit 0 0 109 0 Set the minimum frequency reference as a percentage of the maximum output frequency Maximum output frequency depends on motor selection Motor 1 Maximum frequency is set by parameter 01 02 and Motor 2 Maximum frequency is set by parameter 01 16 Notes When the frequency lower limit is set to a value greater than 0 and the inverter is started the output frequen cy will acceler...

Page 102: ...al input function Accel Decel time 1 10 and Accel Decel time 2 1 30 are used Table 4 4 1 acceleration deceleration time selection Accel decel time 2 Set 03 00 03 07 30 Accel decel time 1 Set 03 00 to 03 07 10 Acceleration time Deceleration time 0 0 Taccc1 00 14 Tdec1 00 15 0 1 Taccc2 00 16 Tdec2 00 17 1 0 Taccc3 00 21 Tdec3 00 22 1 1 Taccc4 00 23 Tdec4 00 24 0 OFF 1 ON Figure 4 4 7 Terminal S5 swi...

Page 103: ... Deceleration Time Selection 1 and 03 00 03 07 set to 3 Ac celeration Deceleration Time Selection 2 the priority is higher than 00 25 Code Parameter Name Range 00 18 Jog frequency 0 00 599 00 Hz 00 19 Jog acceleration time 0 1 6000 0 s 00 19 Jog deceleration time 0 1 6000 0 s Jog acceleration time 00 19 is the time required to accelerate from 0 to 100 of maximum output frequency Jog deceleration t...

Page 104: ...07 set to 15 When the base block input is activated the in verter output will turn off and the motor will coast to a stop Code Parameter Name Range 00 27 HD ND selection 0 HD Heavy Duty Constant Torque 1 ND Normal Duty Variable Torque The inverter overload curve carrier frequency stalls prevention level rated input output current and maximum frequency are automatically set based on the inverter du...

Page 105: ... 20mA 0 100 1 Negative inverse characteristic 0 10V 4 20mA 100 0 00 28 0 Positive reference curve 0 10V 4 20mA 0 100 main frequency reference 00 28 1 Negative reference curve 0 10V 4 20mA 100 0 main frequency reference Note Selection applies to analog input AI1 and AI2 AI2 will be useful for analog input frequency command when 04 05 0 Figure 4 4 10 Positive negative analog input as main frequency ...

Page 106: ...07 08 07 08 07 08 07 16 07 16 07 16 07 16 Zero Speed operation DC braking DC braking DC braking DC braking 00 29 0 00 29 1 00 29 2 00 29 3 Pre excitation Pre excitation Pre excitation Pre excitation DC injection braking activates when the run command is removed and output frequency falls below the DC injection braking start frequency 07 06 DC injection braking will be active for the time set in pa...

Page 107: ...tall prevention function xx0xb Stall prevention during deceleration 00 32 6 Hoist Consult Gefran for the detailed settings Parameter Name Value 00 00 Control mode selection 2 SLV 00 05 Main Frequency command source selection 0 keypad 11 43 Hold Frequency at start 3 0 Hz 11 44 Frequency hold Time at start 0 3 sec 00 14 Acceleration time 1 3 0 sec 00 15 Deceleration time 1 3 0 sec 11 01 Carrier freq...

Page 108: ...nal editing interface it is only required to set parameter 00 33 0 This function can display 250 adjusted parameters If they are more than 250 parameters it will list the adjust ed parameters before 250 Note It is only for LCD keypad Example Set 00 03 alternative run command source selection to be different from the default value Steps LCD Display Descriptions 1 Group 00 Basic Func 01 V f Pattern ...

Page 109: ... to be different from the default value Steps LCD Display Descriptions 1 Group 00 Basic Func 01 V f Pattern 02 Motor Parameter The starting parameter group 00 in the setting modes of Up Down selection groups 2 PARA 00 41 User P0 42 User P1 43 User P2 Press READ ENTER key and Up Down to select user parameter 0 00 41 3 Edit 00 00 User P0 00 41 00 41 User P0 00 01 24 07 Press READ ENTER key to the sc...

Page 110: ...00 00Hz 12 17 000 00Hz 12 18 0000 0A Press DSP FUN key to enter the main screen If user would like to leave the screen of user parameters press RESET key and then DSP FUN key to select parameter Group 13 Hotkeys are only enabled in inverter software V1 4 8 Group 00 User Function 13 Driver Status 13 06 can be selected to be adjusted so leave parameters or enter parameter group 00 to edit user param...

Page 111: ...n the user parameters of 00 41 00 56 14 PLC Setting 13 Driver Status Group Main Screen Main Menu Subdirectory READ ENTER 1 2 ENTER ENTER Monitor Freq Ref 12 16 000 00Hz 12 17 000 00Hz 12 18 0000 0A DSP FUN 15 PLC Monitor READ FUN DSP PARA 13 DSP FUN FUN DSP READ Edit 13 06 Access Level 1 User Level 0 2 2 PARA 13 00 KVA Sel 01 S W Version 1 02 Elapsed Time1 06 Access Level 07 Password 1 08 Initiali...

Page 112: ... the following figure Output Voltage Output Frequency 01 02 01 02 40 the output frequency in the max voltage The Output Voltage Limit Curve the voltage limit of 400V class is two times 0 5V 40V 250V The default parameters 01 02 01 09 are the same when 01 00 is set to F default and 01 00 is set to 1 Parameters 01 02 to 01 13 are automatically set when any of the predefined V f curves are selected N...

Page 113: ...arting Torque 2 Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 7 2 13 5 200 Constant power torque Reducer 90Hz C Hz 200 90 V C 60 0 1 5 7 2 3 13 5 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 200 6 5 7 2 50 35 120Hz D Hz 200 120 0 V D 60 1 5 7 2 3 13 5 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 200 6 5 7 2 50 35 180Hz E Hz 200 180 0 V E 60 1 5 7 2 3 13 5 Variabl...

Page 114: ...Starting Torque 2 Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 6 8 12 7 200 Constant power torque Reducer 90Hz C Hz 200 90 V C 60 0 1 5 6 8 3 12 7 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 200 6 6 8 50 35 120Hz D Hz 200 120 0 V D 60 1 5 6 8 3 12 7 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 200 6 6 8 50 35 180Hz E Hz 200 180 0 V E 60 1 5 6 8 3 12 7 Variable ...

Page 115: ...igh Starting Torque 2 Variable torque 72Hz 3 Hz 72 0 V 3 60 1 5 3 7 9 14 8 220 Constant power torque Reducer 90Hz C Hz 220 90 V C 60 0 1 5 7 9 3 14 8 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 220 7 1 7 9 55 38 5 120Hz D Hz 220 120 0 V D 60 1 5 7 9 3 14 8 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 220 7 1 7 9 55 38 5 180Hz E Hz 220 180 0 V E 60 1 5 7 9 3 14 8 Variable Tor...

Page 116: ...n High Starting Torque 2 Variable torque 72Hz 3 Hz 72 0 V 3 60 1 5 3 7 5 14 220 Constant power torque Reducer 90Hz C Hz 220 90 V C 60 0 1 5 7 5 3 14 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 220 6 6 7 5 55 38 5 120Hz D Hz 220 120 0 V D 60 1 5 7 5 3 14 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 220 6 6 7 5 55 38 5 180Hz E Hz 220 180 0 V E 60 1 5 7 5 3 14 Variable Torque 4...

Page 117: ...igh Starting Torque 2 Variable torque 72Hz 3 Hz 72 0 V 3 60 1 5 3 8 3 15 5 230 Constant power torque Reducer 90Hz C Hz 230 90 V C 60 0 1 5 8 3 3 15 5 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 230 7 4 8 3 57 5 40 3 120Hz D Hz 230 120 0 V D 60 1 5 8 3 3 15 5 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 230 7 4 8 3 57 5 40 3 180Hz E Hz 230 180 0 V E 60 1 5 8 3 3 15 5 Variable...

Page 118: ...gh Starting Torque 2 Variable torque 72Hz 3 Hz 72 0 V 3 60 1 5 3 7 8 14 6 230 Constant power torque Reducer 90Hz C Hz 230 90 V C 60 0 1 5 7 8 3 14 6 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 230 6 9 7 8 57 5 40 3 120Hz D Hz 230 120 0 V D 60 1 5 7 8 3 14 6 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 230 6 9 7 8 57 5 40 3 180Hz E Hz 230 180 0 V E 60 1 5 7 8 3 14 6 Variable ...

Page 119: ...h Starting Torque 2 Variable torque 72Hz 3 Hz 72 0 V 3 60 1 5 3 13 6 25 6 380 Constant power torque Reducer 90Hz C Hz 380 90 V C 60 0 1 5 13 6 3 25 6 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 380 12 3 13 6 95 66 5 120Hz D Hz 380 120 0 V D 60 1 5 13 6 3 25 6 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 380 12 3 13 6 95 66 5 180Hz E Hz 380 180 0 V E 60 1 5 13 6 3 25 6 Variab...

Page 120: ...n High Starting Torque 2 Variable torque 72Hz 3 Hz 72 0 V 3 60 1 5 3 13 24 2 380 Constant power torque Reducer 90Hz C Hz 380 90 V C 60 0 1 5 13 3 24 2 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 380 11 4 13 95 66 5 120Hz D Hz 380 120 0 V D 60 1 5 13 3 24 2 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 380 11 4 13 95 66 5 180Hz E Hz 380 180 0 V E 60 1 5 13 3 24 2 Variable Torq...

Page 121: ...gh Starting Torque 2 Variable torque 72Hz 3 Hz 72 0 V 3 60 1 5 3 14 7 25 9 380 Constant power torque Reducer 90Hz C Hz 380 90 V C 60 0 1 5 14 7 3 25 9 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 380 14 7 99 3 69 1 120Hz D Hz 380 120 0 V D 60 1 5 14 7 3 25 9 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 380 14 7 99 3 69 1 180Hz E Hz 380 180 0 V E 60 1 5 14 7 3 25 9 Variable To...

Page 122: ...gh Starting Torque 2 Variable torque 72Hz 3 Hz 72 0 V 3 60 1 5 3 14 4 26 9 400 Constant power torque Reducer 90Hz C Hz 400 90 V C 60 0 1 5 14 4 3 26 9 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 400 12 9 14 4 100 70 120Hz D Hz 400 120 0 V D 60 1 5 14 4 3 26 9 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 400 12 9 14 4 100 70 180Hz E Hz 400 180 0 V E 60 1 5 14 4 3 26 9 Variabl...

Page 123: ...gh Starting Torque 2 Variable torque 72Hz 3 Hz 72 0 V 3 60 1 5 3 13 6 25 5 400 Constant power torque Reducer 90Hz C Hz 400 90 V C 60 0 1 5 13 6 3 25 5 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 400 12 13 6 100 70 120Hz D Hz 400 120 0 V D 60 1 5 13 6 3 25 5 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 400 12 13 6 100 70 180Hz E Hz 400 180 0 V E 60 1 5 13 6 3 25 5 Variable To...

Page 124: ...h Starting Torque 2 Variable torque 72Hz 3 Hz 72 0 V 3 60 1 5 3 15 5 27 3 400 Constant power torque Reducer 90Hz C Hz 400 90 V C 60 0 1 5 15 5 3 27 3 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 400 15 5 104 5 72 7 120Hz D Hz 400 120 0 V D 60 1 5 15 5 3 27 3 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 400 15 5 104 5 72 7 180Hz E Hz 400 180 0 V E 60 1 5 15 5 3 27 3 Variable T...

Page 125: ... Starting Torque 2 Variable torque 72Hz 3 Hz 72 0 V 3 60 1 5 3 14 9 27 9 415 Constant power torque Reducer 90Hz C Hz 415 90 V C 60 0 1 5 14 9 3 27 9 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 415 13 4 14 9 103 8 72 6 120Hz D Hz 415 120 0 V D 60 1 5 14 9 3 27 9 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 415 13 4 14 9 103 8 72 6 180Hz E Hz 415 180 0 V E 60 1 5 14 9 3 27 9 V...

Page 126: ...Starting Torque 2 Variable torque 72Hz 3 Hz 72 0 V 3 60 1 5 3 14 1 26 4 415 Constant power torque Reducer 90Hz C Hz 415 90 V C 60 0 1 5 14 1 3 26 4 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 415 12 5 14 1 103 8 72 6 120Hz D Hz 415 120 0 V D 60 1 5 14 1 3 26 4 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 415 12 5 14 1 103 8 72 6 180Hz E Hz 415 180 0 V E 60 1 5 14 1 3 26 4 Va...

Page 127: ...h Starting Torque 2 Variable torque 72Hz 3 Hz 72 0 V 3 60 1 5 3 16 28 3 415 Constant power torque Reducer 90Hz C Hz 415 90 V C 60 0 1 5 16 3 28 3 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 415 16 108 5 75 5 120Hz D Hz 415 120 0 V D 60 1 5 16 3 28 3 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 415 16 108 5 75 5 180Hz E Hz 415 180 0 V E 60 1 5 16 3 28 3 Variable Torque 4 7 Se...

Page 128: ...gh Starting Torque 2 Variable torque 72Hz 3 Hz 72 0 V 3 60 1 5 3 15 8 29 6 440 Constant power torque Reducer 90Hz C Hz 440 90 V C 60 0 1 5 15 8 3 29 6 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 440 14 2 15 8 110 77 120Hz D Hz 440 120 0 V D 60 1 5 15 8 3 29 6 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 440 14 2 15 8 110 77 180Hz E Hz 440 180 0 V E 60 1 5 15 8 3 29 6 Variabl...

Page 129: ...tion High Starting Torque 2 Variable torque 72Hz 3 Hz 72 0 V 3 60 1 5 3 15 28 440 Constant power torque Reducer 90Hz C Hz 440 90 V C 60 0 1 5 15 3 28 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 440 13 2 15 110 77 120Hz D Hz 440 120 0 V D 60 1 5 15 3 28 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 440 13 2 15 110 77 180Hz E Hz 440 180 0 V E 60 1 5 15 3 28 Variable Torque 4 7 ...

Page 130: ... High Starting Torque 2 Variable torque 72Hz 3 Hz 72 0 V 3 60 1 5 3 17 30 440 Constant power torque Reducer 90Hz C Hz 440 90 V C 60 0 1 5 17 3 30 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 440 17 115 80 120Hz D Hz 440 120 0 V D 60 1 5 17 3 30 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 440 17 115 80 180Hz E Hz 440 180 0 V E 60 1 5 17 3 30 Variable Torque 4 7 Select high st...

Page 131: ...gh Starting Torque 2 Variable torque 72Hz 3 Hz 72 0 V 3 60 1 5 3 16 5 30 9 460 Constant power torque Reducer 90Hz C Hz 460 90 V C 60 0 1 5 16 5 3 30 9 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 460 14 8 16 5 115 80 5 120Hz D Hz 460 120 0 V D 60 1 5 16 5 3 30 9 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 460 14 8 16 5 115 80 5 180Hz E Hz 460 180 0 V E 60 1 5 16 5 3 30 9 Var...

Page 132: ...h Starting Torque 2 Variable torque 72Hz 3 Hz 72 0 V 3 60 1 5 3 15 7 29 3 460 Constant power torque Reducer 90Hz C Hz 460 90 V C 60 0 1 5 15 7 3 29 3 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 460 13 8 15 7 115 80 5 120Hz D Hz 460 120 0 V D 60 1 5 15 7 3 29 3 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 460 13 8 15 7 115 80 5 180Hz E Hz 460 180 0 V E 60 1 5 15 7 3 29 3 Vari...

Page 133: ...Starting Torque 2 Variable torque 72Hz 3 Hz 72 0 V 3 60 1 5 3 17 8 31 4 460 Constant power torque Reducer 90Hz C Hz 460 90 V C 60 0 1 5 17 8 3 31 4 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 460 17 8 120 2 83 6 120Hz D Hz 460 120 0 V D 60 1 5 17 8 3 31 4 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 460 17 8 120 2 83 6 180Hz E Hz 460 180 0 V E 60 1 5 17 8 3 31 4 Variable Tor...

Page 134: ... best matches your application and the load charac teristic of your motor choose a custom curve setting F or FF to set a custom curve Improper V f curve selection can result in low motor torque or increased current due to excitation For low torque or high speed applications the motor may overheat Make sure to provide adequate cooling when operating the motor under these conditions for a longer per...

Page 135: ...mum output frequency setting 01 02 Fmax base frequency 01 12 Fbase minimum output frequen cy 01 08 Fmin maximum output voltage 01 03 Vmax or base output voltage 01 13 Vbase can be adjusted but the voltage is automatically adjusted by the internal current controller Set the base frequency 01 12 Fbase to the motor rated frequency on the motor nameplate Perform the auto tuning procedure after adjusti...

Page 136: ...de 1 is the high speed mode 120 160Hz and the compensation amount decreases as the increasing frequency When the speed is at 0 120Hz the compensation amount is the same as that in Torque compensation mode 0 Code Parameter Name Range 01 14 Input voltage setting 230V 155 0 255 0 V 400V 310 0 510 0 V The minimum input voltage of inverter is 0 1V Set the inverter input voltage E g 200V 208V 230V 240V ...

Page 137: ...f motor 2 0 0 599 0 Hz 01 21 Middle output voltage 1 of motor 2 230V 0 0 255 0 V 400V 0 0 510 0 V 01 22 Minimum output frequency of motor 2 0 0 599 0 Hz 01 23 Minimum output voltage of the motor 2 230V 0 0 255 0 V 400V 0 0 510 0 V 01 24 Base frequency of motor 2 5 0 599 0 Hz 01 25 Base output voltage of motor 2 230V 0 0 255 0 V 400V 0 0 510 0 V 01 26 V f Curve Selection of Motor 2 0 FF Note Motor ...

Page 138: ... 000 Ω 02 19 No Load Voltage of motor 1 230V 50 240 V 400V 100 480 V Motor parameters are automatically set when performing an auto tune 17 10 1 In most case no adjustment is required after performing an auto tune except when using the inverter in special applications e g machine tool positioning etc Please refer to parameter group 22 for permanent magnet motor parameters 1 Number of motor poles 0...

Page 139: ...will also affect the relative actual no load voltage fluctua tion so it is required to tune to the similar setting value of no load voltage 17 08 1 9 Setting of motor core s saturation coefficient 1 2 and 3 02 10 02 11 02 12 These parameters are automatically set during auto tune No adjustment required Parameters are set to 50 for 02 10 75 for 02 11 and 137 5 for 02 12 to reduce the impact of core...

Page 140: ...ction Normally it does not need to be adjusted because magnetic function does not exist in this adjustment Lr LlKg ξ Definition of leakage inductance proportion is the ratio of leakage inductance to rotor inductance If the default value is set to 3 8 adjust this ratio will affect the motor leakage inductance parameter to be changed When the adjustment of leakage inductance proportion is larger or ...

Page 141: ... on the motor performance Code Parameter Name Range 02 37 Motor Mechanical Loss 0 0 10 0 Adjustment range of mechanical loss is 0 0 10 0 It is enabled only in the speed mode and the speed com mand being 0 If the speed command is 0 and the shaft will be at slow drift causing to be static incompletely adjust upwards the range of mechanical loss until the shaft is completely static Note After executi...

Page 142: ...d stop 15 External Baseblock Command rotation freely to stop 16 PID control disable 17 Fault reset RESET 18 Reserved 19 Speed Search 1 from the maximum frequency 20 Manual energy saving function 21 PID integral reset 22 23 Reserved 24 PLC input 25 External fault 26 3 Wire sequence Forward Reverse command 27 Local Remote selection 28 Remote mode selection 29 Jog frequency selection 30 Acceleration ...

Page 143: ...O 4 Multi speed position setting command 3 Muti Spd Pos Ref 3 Multi speed Reference Position Reference 3 O O O O O O O 5 Multi speed position setting command 4 Muti Spd Pos Ref 4 Multi speed Reference Position Reference 4 O O O O O O O 6 Forward jog run command FJOG ON Forward operation in jog mode 00 18 O O O O O O O 7 Reverse jog run command RJOG ON Reverse operation in jog mode 00 18 O O O O O ...

Page 144: ...ectively and their original functions will be closed O O O O O O O 27 Local Remote selection Local Remote ON Local mode via the digital operator OFF Frequency command and operation command will be determined according to the setting of parameter 00 02 and 00 05 O O O O O O O 28 Remote mode selection Remote Mode Sel ON RS 485 communication OFF Control circuit terminal O O O O O O O 29 Jog frequency...

Page 145: ... is input the inverter ignores the operation command OFF After power is input the inverter will return the operation status before power is cut off O O O O O O O 51 Mode switching between speed and position Multi Pos Switch ON Switch to position mode OFF Switch to speed mode X X X O O X X 52 Multi Position Reference Enable Multi Pos Enable ON Position reference is enabled OFF Position reference is...

Page 146: ... 1 Frequency command 7 05 08 9 0 1 0 0 0 Frequency command 8 05 09 10 0 1 0 0 1 Frequency command 9 05 10 11 0 1 0 1 0 Frequency command 10 05 11 12 0 1 0 1 1 Frequency command 11 05 12 13 0 1 1 0 0 Frequency command 12 05 13 14 0 1 1 0 1 Frequency command 13 05 14 15 0 1 1 1 0 Frequency command 14 05 15 16 0 1 1 1 1 Frequency command 15 05 16 17 1 1 Jog frequency command 00 18 0 OFF 1 ON Ignore 1...

Page 147: ...g command is active 500ms 03 0X 07 Reverse jog run command uses jog frequency parameter 00 18 Note Jog command has a higher priority than other frequency reference commands Jog command uses stop mode set in parameter 07 09 when Jog command is active 500ms 03 0X 08 UP frequency command set parameter 00 05 Frequency command to 2 to activate Refer to pa rameter 11 56 for UP DOWN mode 03 0X 09 Down fr...

Page 148: ...uses acceleration 1 or 2 deceleration time 1 or 2 for normal operation Tacc1 Tdec1 00 14 00 15 or Tacc2 Tdec 2 00 16 00 17 Refer to parameter 03 40 of UP Down frequency width setting for other functions of UP Down 03 0X 10 Acceleration deceleration 1 selection 03 0X 30 Acceleration deceleration 2 selection Refer to the multi function digital input terminals select acceleration deceleration time pa...

Page 149: ...ital input terminal and pro hibit the inverter output During run When an external base block command is activated the keypad displays BBn BaseBlock Sn indicating the inverter output is turned off n indicates the digital input number 1 8 Upon removing the base block signal the motor will run at the frequency reference If speed seach from frequency reference is active the inverter output frequency s...

Page 150: ...ID integral reset 03 0X 24 PLC Input It is required to be with the software of PC Tool Configurator PLC software program conducts the ladder dia gram editing When the signal output conducts it will be transmitted to the inverter to be active 03 0X 25 External fault Activating the external fault input will turn off the inverter output and the motor will coast to a stop The keypad displays the exter...

Page 151: ...m terminals S1 S2 00 02 1 Figure 4 4 23 Remote mode operation selection Keypad Frequency Reference and Run Command RS 422 RS 485 communications Control circuit terminals ON OFF ON OFF Set one of 03 00 to 03 07 27 Remote Mode Set one of 03 00 to 03 07 28 Local Mode To switch the frequency reference and operation command input between communication RS 485 and control terminals the following paramete...

Page 152: ...t t 07 06 Fdc inj 03 0X 35 Timing function Refer to the time function parameter 03 37 and 03 38 03 0X 36 PID Soft start disable Refer to the PID Control function of PID function parameter group 10 03 0X 37 Traverse operation 03 0X 38 Upper Deviation of traverse operation 03 0X 39 Lower Deviation of traverse operation See Wobble Frequency function in parameter group 19 03 0X 40 Switching between mo...

Page 153: ... changed Note When none of the digital input terminals are set to function 49 parameter write in protection is controlled by parame ter 13 06 Input Parameter Save ON Parameters Write Enabled OFF Parameters Write Protected 03 0X 50 Unattended Start Protection USP When input is active prevents inverter from starting automatically when a run command is present at time of power up Please refer to Figu...

Page 154: ...N t t Code Parameter Name Range 03 08 S1 S8 DI scan time 0 scan time 4ms 1 scan time 8ms Set the digital input CPU scan time The digital input signal needs to be present for the minimum scan time to qualify as a valid command Note For noisy environments select scan time of 8ms results in a slower response time Code Parameter Name Range 03 09 Multi function terminal S1 S4 type selection xxx0b S1 A ...

Page 155: ... value of 03 14 6 Automatic restart 7 8 Reserved 9 Baseblock 10 11 Reserved 12 Over Torque Detection 13 Current Agree 14 Mechanical Braking Control 03 17 18 15 17 Reserved 18 PLC status 19 PLC control contact 20 zero speed 21 Inverter Ready 22 Undervoltage Detected 23 Source of operation command 24 Source of frequency command 25 Low torque detected 26 Frequency reference missing 27 Time function o...

Page 156: ...Do Func Reserved 16 Reserved Invalid Do Func Reserved 17 Reserved Invalid Do Func Reserved 18 PLC status PLC statement ON when 00 02 is set to 3 PLC operation command source O O O O O O O 19 PLC control contact Control From PLC ON Control from PLC O O O O O O O 20 Zero speed Zero Speed ON Output frequency Minimum output frequency Fmin O O O O O O O 21 Inverter Ready Ready ON Inverter ready after p...

Page 157: ...Turn on short circuit braking X X X X X O X 03 1X 0 During Running OFF Run command is OFF and the inverter is stopped ON Run command is ON or output frequency is greater than 0 03 1X 1 Fault contact output Output is active during fault condition Note Communication error CF00 CF01 do not activate the fault contact 03 1X 2 Frequency Agree Output is active when the output frequency falls within the f...

Page 158: ...level 07 13 03 1X 23 Source of operation command Output is active in local operation command OFF Remote mode 00 02 1 or 2 or any one of the multi function digital input terminals S1 to S8 set to function 5 LOCAL REMOTE control is OFF SEQ LED of the keypad is ON ON Local mode 00 02 0 or any one of the multi function digital input terminals S1 to S8 set to function 5 LOCAL REMOTE control is active S...

Page 159: ... RY3 and RY2 will execute if DO1 DO2 and DO3 all set communication control and 2507H set 5 101 03 1X 37 PID Feedback Loss Detection Output When PID feedback loss occurs refer to the setting of parameters 10 11 10 13 it performs the state of ON 03 1X 38 Brake Release The state of ON means release brake is active Refer to parameters 03 41 03 42 for the details 03 1X 39 Frequency Detection 1 dedicate...

Page 160: ... OFF FWD REV 03 14 03 14 Freq Reference Output Frequency Frequency Agree Signal ON Freq Reference Output is active when the output frequency falls within the frequen cy reference minus the frequency detection width 03 14 Any of the digital outputs function 03 11 03 12 or 03 28 can be set to 3 Frequency agree Set frequency agree time time ON OFF FWD REV 03 14 Output Frequency Setting Frequency Agre...

Page 161: ...requency Detection 1 Signal Output is active when the output frequency is below the frequency detection level 2 03 44 frequency detection width 2 03 45 and turns off when the output frequency falls below frequency detection level 2 03 44 Any of the digital outputs function 03 11 03 12 or 03 28 can be set to 51 Output frequency detection 4 Output frequency detection 5 ON ON OFF OFF 03 47 03 47 03 4...

Page 162: ...put DC Brake DC Brake ON ON OFF OFF Output Frequency Frequency Output Ing OFF OFF OFF OFF OFF ON ON Run command Base Block When the inverter output frequency is active the output terminal is closed Code Parameter Name Range 03 15 Current Agree Level 0 1 999 9 A 03 16 Delay Time of Current Agree Detection 0 1 10 0 s 03 11 13 then When the output current 03 15 relay is active 03 15 The suggested set...

Page 163: ...ontact Each bit of 03 19 presents an output 03 19 0 0 0 normally open contact R1 R2 1 normally close contact Example R1 normally open and R2 normally closed contact set 03 19 xxx01 Code Parameter Name Range 03 27 UP DOWN frequency maintaining selection 0 Hold last set frequency when stopped 1 Set frequency to 0 when stopped 2 Allow speed changes from last set frequency when stopped 3 Refresh frequ...

Page 164: ...the setting of 03 40 Terminal S1 Terminal S2 ON ON ON Hz T Hz Output Frequency ON ON ON Lower Limit of Frequency Reference Upper Limit of Frequency Reference Mode 3 When 03 40 is not set to 0 Hz and terminals conduction time 2 s frequency changes upon general acceleration deceleration Terminal S1 Terminal S2 ON 2Sec OFF OFF ON 2Sec T Hz Upper Limit of Frequency Reference Output Frequency DH1 t1 DH...

Page 165: ...eter 12 79 pulse input percentage is the proportional relationship between the negative edge terminal of input signal and time period Note Deviation of pulse time period in PWM is 12 5 If it is over the deviation range pulse input is not active Diagram for pulse input selection PI 03 30 0 Normal Mode Sample Pulse train T Period 1 T Period Frequency PI Sample Pulse train T1 Period T Period 03 30 1 ...

Page 166: ...t as PID feedback value Set parameter 00 05 to 5 03 30 to 1 and PID feedback value source 10 01 to 3 to use the pulse input terminal PI as the PID target setpoint value Next set the pulse input scaling 03 31 enter the pulse input frequency to match the maximum output frequency Adjust the pulse input filter time in case interference or noise is encoun tered Refer to Figure 4 4 28 for details Note T...

Page 167: ...d 5 and 6 are related to PID and 7 is related to PG Setup the pulse output Use 03 36 pulse output scale to set the pulse output frequency to100 signal value of the selected item Please refer to the figure 4 4 29 Figure 4 4 29 Pulse output proportion 0 100 03 36 Hz Pulse output Pulse output items When setting 03 35 to 2 output frequency PO s pulse output and the inverter output frequency are sync S...

Page 168: ...re 4 4 32 Speed follower using two inverters INV2 S1 M2 S2 24VG PI GND FWD Run Stop REV Run Stop INV1 S1 M1 S2 24VG PI GND FWD Run Stop REV Run Stop Master PG etcs PO GND 5V 2 2KΩ Inverter 1 parameter settings Frequency reference from PI signal Master PG 1 Frequency reference selection 00 05 4 Pulse input 2 Pulse input s function selection 03 30 0 General pulse input 3 Pulse input scale 03 31 set ...

Page 169: ...C Synchronized operation using pulse input Figure 4 4 33 Synchronized operation of using pulse input IM PG Slave PI IM PG A B A B SYNC Pulse Input Synchronized Operation Slave PI Connect pulse signal of an external pulse generator to the pulse input terminal PI of multiple follower inverters for output speed synchronization Follow inverter 1 and Follower 2 parameter settings 1 Frequency reference ...

Page 170: ...y DIO 0 0 6000 0 s Enable the timer function be setting one of multi function input parameters 03 00 03 07 S1 to S8 to 35 timer function input and one of multi function output parameters 03 11 03 12 R1A R1C to R4A R4C and PH1 to PH4 to 27 timer function output The timer function can be used to implement a timer relay Use timing parameter 03 37 and 03 38 to set the timer ON OFF delay Timer output i...

Page 171: ...ncy t 03 42 Brake Release delay time 03 42 Brake Release delay time Output Torque 03 41 DO 03 11 03 12 03 28 set 38 Brake Release Output Torque 03 41 11 44 11 44 11 46 11 45 Code Parameter Name Range 03 43 UP DOWN Acceleration Deceleration Selection 0 Acceleration Deceleration Time 1 1 Acceleration Deceleration Time 2 Calculate the acceleration deceleration time of frequency command by switch the ...

Page 172: ...ntrol 16 Torque command Torque compensation 17 PTC Overheat Protection 04 06 AI2 signal scanning and filtering time 0 00 2 00Sec 04 07 AI2 gain 0 0 1000 0 04 08 AI2 bias 100 0 1000 0 Refer to the followings for 04 00 AI input signal type If AI1 is 0 10V set parameter 04 00 to 0 or 1 If AI1 is 10 10V set parameter 04 00 to 2 or 3 If AI2 is 0 10V set parameter 04 00 to 0 or 2 and tune SW2 on the con...

Page 173: ...input Frequency Reference 100 100 10V 20mA 10V 0V 4mA Bias positive Bias 0 Bias Negative Terminal AI1 AI2 analog input a Gain b Bias Frequency Reference 2 AI1 signal filtering time 04 01 3 AI2 signal filtering time 04 06 All analog inputs AI1 AI2 have a 1st order programmable input filter that can be adjusted when noise is pres ent on each of the incoming analog signal to prevent erratic drive con...

Page 174: ...f frequency command is the greater one of the actual frequency command s lower limit 00 13 or the multi function analog input O O O O O O O 9 Jump frequency 4 Jump Freq 4 Jump frequency 4 100 maximum output frequency O O O O O O O 10 Added to AI1 Add to AI1 Added to AI1 100 maximum output frequency O O O O O O O 11 Positive torque limit Positive Tq Limit 100 motor s rated torque X X O O O O X 12 N...

Page 175: ...ency Reference 10V 04 05 2 Frequency Reference bias FBIAS Multi function analog input terminal AI2 can be used to adjust the frequency reference bias of AI1 The total frequency reference bias of terminal AI1 is the sum of internal bias set by parameter 04 03 and FBI AS The maximum frequency reference for AI1 is 100 Figure 4 4 40 Bias adjustment 10V 20mA 0V 4mA 100 100 10V FBIAS Terminal AI2 analog...

Page 176: ...A 0V 4mA VBIAS Terminal AI2 analog input 04 05 4 Acceleration and deceleration coefficient K Multi function analog input AI2 can be used to adjust the acceleration and deceleration time coefficient The actual acceleration and deceleration time is calculated as follows Actual accel decel time Acceleration Deceleration time 00 14 00 17 00 21 00 24 K Acceleration Deceleration time setting is 100 00 1...

Page 177: ...Figure 4 4 45 Over torque detection level adjustment 100 10V 10V 20mA 0V 4mA Detection Level Terminal AI2 analog input 4 05 7 Stall prevention level during running Multi function analog input AI2 can be used to adjust the stall prevention level during operation Inverter rated current 100 When AI2 is set to control stall prevention level 04 05 7 and parameter 08 03 Stall prevention level during ope...

Page 178: ...e used to adjust Jump frequency 4 Maximum output frequency 01 02 Fmax 100 Setting 11 08 to 11 10 to 0 0Hz turns of the Jump frequen cy function Figure 4 4 48 Jump frequency 4 Setting Operation 100 10V 10V 20mA 0V 4mA Jump Frequency 4 Terminal AI2 analog input Output Frequency Jump Frequency Reference Using analog input Jump Freq 3 11 10 Jump Freq 2 11 09 Jump Freq 1 11 08 a Jump Frequency 4 Adjust...

Page 179: ...ctor mode 04 05 16 Torque reference Torque compensation of speed control Multi function analog input AI2 can be used to adjust the torque reference torque compensation in closed loop vector mode For more details on the torque control functions please refer to parameter group 21 torque and position con trol group 04 05 17 PTC Overheat Protection Use the sensor near the fan in the motor to stop from...

Page 180: ...4 11 for AO1 and 04 16 for AO2 Bias Use parameter 04 13 to adjust the bias for AO1 and parameter 04 18 to adjust the bias for AO2 Adjust the bias so that the analog output 0V 4mA matches 0 of the selected analog output signal 04 11 for AO1 and 04 16 for AO2 Figure 4 4 51 Analog output level adjustment Monitored items 100 0 Analog Output Signal 10V or 20mA Gain 20mA 10V 4mA 0V Bias Analog output te...

Page 181: ...point 12 38 O O O O O O O 24 PID Feedback 12 39 O O O O O O O 25 Output Freq SFS O O O O O O O 26 PG Feedback 12 33 X O X O O X X 27 Reserved X X X X X X X 28 Comm Control O O O O O O O Code Parameter Name Range 04 19 AO2 Output Signal Type 0 AO2 0 10V 1 AO2 4 20mA It is required to be with the setting of SW6 on the conrtol board when AO2 analog output signal type is active When 04 19 0 AO2 is 0 1...

Page 182: ...maximum output frequency set by 01 02 01 00 F maxi mum output frequency determined by V f curve selected 50 0 60 0 90 0 120 0 180 0 Example 01 00 01 50Hz maximum output frequency 05 02 10 Hz multi step speed 0 05 17 5 0s Accel eration time 05 18 20 0 sec Deceleration time Acceleration time calculation formula Time it takes to reach set frequency 5 0 x 10 Hz 1 0 sec 50 Hz Deceleration time calculat...

Page 183: ... c 05 20 x 05 02 05 21 x 05 03 05 22 x 05 03 01 02 01 02 01 02 d e f in sec Acceleration Deceleration Calculation Mode 2 If the run command is remains on acceleration and deceleration time a f is calculated based on the active speed command as follows Terminal S1 Terminal S2 Terminal S3 Terminal S4 On 17 18 Stop Off Off Off Off On a b c d e f Speed Command 0 Speed Command 1 05 03 05 06 T Hz g h i ...

Page 184: ...eceleration time setting for multi speed 2 0 0 6000 0 s 05 23 Acceleration time setting for multi speed 3 0 0 6000 0 s 05 24 Deceleration time setting for multi speed 3 0 0 6000 0 s 05 25 Acceleration time setting for multi speed 4 0 0 6000 0 s 05 26 Deceleration time setting for multi speed 4 0 0 6000 0 s 05 27 Acceleration time setting for multi speed 5 0 0 6000 0 s 05 28 Deceleration time setti...

Page 185: ...peed 11 0 0 6000 0 s 05 41 Acceleration time setting for multi speed 12 0 0 6000 0 s 05 42 Deceleration time setting for multi speed 12 0 0 6000 0 s 05 43 Acceleration time setting for multi speed 13 0 0 6000 0 s 05 44 Deceleration time setting for multi speed 13 0 0 6000 0 s 05 45 Acceleration time setting for multi speed 14 0 0 6000 0 s 05 46 Deceleration time setting for multi speed 14 0 0 6000...

Page 186: ...llowing functions are active Frequency wobbling function PID function When automatic operation mode is active external multi step speed reference command 1 4 03 00 03 07 2 5 is disabled Example 1 Automatic operation mode Single cycle In this example the inverter executes a single cycle and then stops Parameter Settings 06 00 1 or 4 Single cycle operation 06 32 06 34 1 Forward for multi step speed ...

Page 187: ...tic operation continuous Freq 50 Hz 30 Hz 15 Hz 20 Hz 20s 25s 30s 40s 05 01 06 01 06 02 06 15 06 16 06 17 06 18 06 31 06 00 1 to 3 After a stop the inverter will restart with the incomplete step when the run command is re applied 06 00 4 to 6 After a stop the inverter will restart with the first step of the cycle when the run command is re applied 1 to 3 RUN STOP RUN Operation Command RUN STOP RUN...

Page 188: ...tion time setting of speed stage 8 06 25 Operation time setting of speed stage 9 06 26 Operation time setting of speed stage 10 06 27 Operation time setting of speed stage 11 06 28 Operation time setting of speed stage 12 06 29 Operation time setting of speed stage 13 06 30 Operation time setting of speed stage 14 06 31 Operation time setting of speed stage 15 0 0 6000 0 s Automatic operation dire...

Page 189: ...rter after eliminating fault causes When the automatic restart function is enabled the internal automatic restart attempt counter is reset based on the following actions a No fault occurs in 10 minutes or longer after the automatic restart b Reset command to clear fault via input terminal or using the keypad ex press reset key c Power to the inverter is turned off and back on again Note Multi func...

Page 190: ...on will damage the inverter Une utilisation excessive de la fonction redémarrage automatique peut endommager l inverseur Code Parameter Name Range 07 04 Direct Start at Power on 0 When the external run command is enabled direct start at power up 1 When the external run command is enabled unable to direct start at power up default 07 04 0 If operation switch is conducted at power up the inverter wi...

Page 191: ...se sous tension Ensui te réactiver l interrupteur pour mettre l inverseur en marche Code Parameter Name Range 07 06 DC injection braking starting frequency 0 0 10 0 Hz The braking act according to the different control modes please refer to the following descriptions 1 Control mode VF VF PG SLV and SLV2 00 00 0 1 2 6 It start DC injection braking by the time 07 16 Deceleration to stop is according...

Page 192: ...ration DC injection braking at start is disabled when parame ter 07 16 is set to 0 sec DC Injection Braking Operation When DC Injection braking is active DC voltage is applied to the motor increasing the braking current and resulting in an increase in the strength of the magnetic field trying to lock the motor shaft To enable DC injection braking during a start operation set the DC injection braki...

Page 193: ...top command is issued the inverter stops according to the stop mode selected There are four types of stop modes Note DC braking stop 2 and coast to stop with timer 2 are not available in SV mode 07 09 0 Deceleration to stop When a stop command is issued the motor will decelerate to the minimum output frequency 01 08 Fmin and then stop Deceleration rate depends on the deceleration time factory defa...

Page 194: ...rake set parameter 07 26 to 1 Software version 1 3 or later Figure 4 4 59 Coast to stop Run Stop Run Command Output Frequency Time Time Run Minimum baseblock time 07 18 tb b 07 09 2 DC braking to stop When a stop command is issued the inverter will turn off the output Baseblock and after the minimum Base block time 07 18 has expired activate DC braking 07 07 Refer to Figure 4 4 60 The DC braking t...

Page 195: ...tion Time e g 00 15 Min baseblock Time tb b 07 18 Output frequency upon stop command Code Parameter Name Range 07 13 Low voltage detection level 200V 150 210Vdc 400V 300 420Vdc 07 25 Low voltage detection time 0 00 1 00 s Adjust the 07 13 voltage level from 150 to 300 Vdc 230V class or from250 to 600 Vdc 400V class When the AC input voltage is lower than the 07 13 value 07 13 1 414 AC voltage dete...

Page 196: ...ation level 07 15 to a high level If 07 15 is set greater than 100 providing a high excitation current during the pre excitation time 07 14 mo tor s magnetization time is shorted When the setting reaches 200 magnetization is reduced by roughly half A high pre excitation level 07 15 might result in excessive motor sound during pre excitation When the flux reaches 100 pre excitation current reverts ...

Page 197: ...100 07 20 Speed Search Operating Current 0 100 07 21 Integral time of speed searching 0 1 10 0 s 07 22 Delay time of speed searching 0 0 20 0 s 07 23 Voltage recovery time 0 1 5 0 s 07 24 Direction Detection Speed Search Selection 0 Disable 1 Enable 07 26 SLV Speed Search Function 0 Enable 1 Disable 07 27 Start Selection after fault during SLV mode 0 Start with speed search 1 Normal start 07 28 St...

Page 198: ...ccessful at low speeds above 5Hz Note If value is too high may cause DC braking effect 07 20 Speed Search Operating Current Can be used for bidirectional 07 24 1 or unidirectional 07 24 0 speed search Sets speed search current Level The set value must be lower than the excitation current 02 09 and must equal to the no load current If the no load current is unknown it is recommended to set value at...

Page 199: ...d 1 Disable Mechanical brake is installed 07 27 Start Selection after fault during SLV mode 0 Speed search start Speed search is executed after a fault in SLV mode 1 Normal start Speed search is not enabled Note Set the parameter to 1 normal start after a fault has occurred and a mechanical brake is used to stop the motor 07 28 Start after external Baseblock 0 Speed search start Speed search is ex...

Page 200: ...d search decel time 07 21 Return to voltage at normal operation Voltage recovery time 07 23 07 20 t t t t t V f during speed search 07 18 Momentary power loss Minimum b b time 07 18 t t Notes If the minimum base block time 07 18 is longer than the momentary power failure time the speed search starts operation after the minimum base block time 07 18 If the minimum base block time 07 18 is too short...

Page 201: ...Code Parameter Name Range 07 34 Start short circuit braking time 0 00 100 00 s 07 35 Stop Short circuit braking time 0 00 100 00 s 07 36 Short circuit braking current limited 0 0 200 0 PMSLV is available for short circuit braking Short circuit braking is the way to switch IGBT to produce braking torque 07 06 07 34 and 07 36 can adjust the braking process If 07 35 0 Inverter start from the minimum ...

Page 202: ...vention detection time during run 2 100 msec 08 40 Motor2 Acceleration Stall Prevention Level 20 200 08 41 Motor2 Acceleration Stall Prevention Limit 1 100 Stall prevention during acceleration 08 00 xxx0b Prevents the inverter from faulting Overcurrent Motor overload Inverter overload when accelerating with heavy loads When the inverter output current reaches the level set in parameter 08 01 minus...

Page 203: ...ge to fall below the stall prevention level before continuing deceleration Stall prevention level can be set by 08 02 see Table 4 4 13 Table 4 4 13 Stall prevention level Inverter model 08 02 default value 230V class 385VDC 400V class 770VDC Note When using external braking braking resistor or braking module disable stall prevention during deceleration 08 00 to xx1xb Figure 4 4 69 Stall prevention...

Page 204: ... trip time depends on the motor rated current when the output frequency is greater than 60Hz On inverter power up the motor overload protection internal thermal accumulation register is automatically reset To use the built in motor overload protection function parameter 02 01 motor rated current has to match the motor rated current on the motor nameplate Turn off the motor overload protection when...

Page 205: ...rated current for output frequencies be tween 6 and 60Hz If the output frequency is lower than 1Hz the overload protection function uses 83 of the motor rated current to determine an overload condition When 08 05 x0xxb overload protection function is based on 70 of the motor rated current for an output frequency of 20Hz If the output frequency is lower than 1Hz the overload protection function use...

Page 206: ...loss detection is enabled Keypad shows IPL input Phase Loss IPL when an input phase loss is detected the inverter output is turned off and the fault contact is activated Note The input phase loss detection is disabled when the output current is less than 30 of the inverter rated current Code Parameter Name Range 08 10 Selection of output phase loss protection 0 Disable 1 Enable 08 10 0 Output phas...

Page 207: ... for the time specified in parameter 08 06 Over torque detection time 08 13 0 Over torque detection is disabled 08 13 1 Over torque detection is enabled when the output frequency reaches the set frequency 08 13 2 Over torque detection is enabled during running Parameter 08 14 selects the way the inverter acts when an over torque condition is detected 08 14 0 When an over torque condition is detect...

Page 208: ...function digital outputs R1A R1C R2A R2C by setting parameters 03 11 to 03 12 to 12 or 25 Refer to figure 4 4 75 for more information Figure 4 4 75 Over torque low torque detection multi function digital output terminal R1A R1B R1C R2A R2C 03 11 03 12 Code Parameter Name Range 08 23 Ground Fault GF selection 0 Disable 1 Enable 08 23 1 If the inverter leakage current is greater than 50 of inverter ...

Page 209: ...7 2 The temperature for heat sink is higher than the temperature of inside detection the fan start to run After The temperature for heat sink is lower than the temperature of inside detection and the time is over 08 38 the fan stop Note There is no 08 37 2 for the models of 6750 or the above Code Parameter Name Range 08 35 Motor Overheat Fault Selection 0 Disable 1 Deceleration to Stop 2 Free Run ...

Page 210: ... overheat will reset Note The resistor PTC conform the British Standards Institution When Tr is 150 C in Class F and is 180 C in Class H Tr 5 CRT 550Ω put the value of RT in formula 1 the V value by calculation is the value of 08 43 Tr 5 CRT 1330Ω put the value of RT in formula 1 the V value by calculation is the value of 08 44 It gets reference value by using formula 1 even in the different spec ...

Page 211: ...n port RJ45 S S can be used to monitor control program and trouble shoot the inverter Modbus communication can perform the following operations independent of the frequency command selec tion 00 05 setting and Operation command selection 00 02 setting Monitor inverter signals Read and write parameters Reset fault Control multi function inputs Modbus RS 485 communication specification Items Specifi...

Page 212: ... bit 1 2 stop bits 09 04 Parity selection of RS 485 communication 0 No parity 1 even parity 2 odd parity 09 05 Communication Data Bit Selection 0 8 bits data 1 7 bits data 09 06 RS 485 communication error detection time 09 07 Stop selection of RS 485 communication failure 1 Deceleration to stop by deceleration time 00 15 2 Coast to stop 2 Deceleration to stop using the deceleration time of 00 26 e...

Page 213: ...he decimals is determined by parameter10 34 PID decimal width and the unit is set by parameter 10 35 PID unit For example Set 10 33 999 10 34 1 10 35 3 and set 10 02 to 10 Then 9 9PSI is displayed at the main screen monitor 12 38 and can be modified at this monitor Maximum value is 99 9 PSI limited to the setting value of parameter 10 33 When 10 00 6 the current frequency command is proportional t...

Page 214: ...ut frequency command it will cumulate the output percentage of frequency command corresponding to 01 02 main frequency command set by parameter 00 05 00 06 at the beginning of running and then start PID control Code Parameter Name Range 10 04 Feedback gain 0 01 10 00 10 05 Proportional gain P 0 00 10 00 10 06 Integral time I 0 0 100 0 s 10 07 Differential time D 0 00 10 00 s 10 09 PID bias 100 100...

Page 215: ... control with differential feedback 10 03 x1xxb Make sure to adjust the PID parameters without causing system instability Refer to Figure 4 4 78 for PID con trol for feedback value differential Figure 4 4 78 PID control for feedback differential value P I Control D Feedback Set Value b Basic PID control 10 03 x0xxb This is the basic type of PID control Refer to the figure 4 4 79 Figure 4 4 79 Basi...

Page 216: ... 4 80 PID input selection AI 1 AI 2 Pulse Input Freq Command 00 05 AI2 AI1 Pulse Input 10 26 10 27 10 28 10 00 1 10 00 3 10 00 6 PID Target SFS ON PID Setpoint Target Value 10 01 1 10 01 2 10 01 3 PID Feedback PID feedback display unit conversion Feedback Value 10 00 2 10 02 setting 10 00 4 216 VDI100 Instruction manual ...

Page 217: ...PID Control Setting PID control block diagram The following figure shows the PID control block diagram Figure 4 4 81 PID control block diagram VDI100 Instruction manual 217 ...

Page 218: ...for terminal AI1 or AI2 10 14 PID integral limit Used to limit the integral output to prevent motor stall or damage to the system in case of a rapid change in the feedback signal Reduce the value of 10 14 to increase the inverter response 10 23 PID limit Used to limit the output of the PID control Maximum output frequency is 100 10 10 Primary delay time Low pass filter situated after the PID limit...

Page 219: ... encing short periodical oscillation Code Parameter Name Range 10 11 PID feedback loss detection selection 0 Disable 1 Warning 2 Fault 10 12 PID feedback loss detection level 0 100 10 13 PID feedback loss detection time 0 0 10 0 s The PID control function provides closed loop system control In case PID feedback is lost the inverter output frequency may be increase to the maximum output frequency I...

Page 220: ...of PID wakeup 0 00 599 00 Hz 10 20 Delay time of PID wakeup 0 0 255 5 s 10 29 PID sleep selection 0 Disable 1 Enable 2 Set by DI 10 40 Selection of PID Sleep Compensation Frequency 0 Disable 1 Enable The PID Sleep function is used to stop the inverter when the PID output falls below the PID sleep level 10 17 for the time specified in the PID sleep delay time parameter 10 18 The inverter wakes up f...

Page 221: ... enter the sleep mode 10 40 1 refer to Figure 4 4 83 c When output frequency Fout is lower than PID sleep frequency set by 10 17 Timer of PID sleep mode will run and the output frequency changes with the reference frequency Fref until it reaches the minimum output fre quency Fmin set by 01 08 When the PID sleep delay time 10 18 is completed the motor will run gradually to the PID sleep frequency s...

Page 222: ...parameter 10 27 to 1 0 minimum of transducer range 0 Set parameter 10 28 to 20 0 maximum of transducer range 100 Refer to the figure 4 4 84 for displaying the unit conversion Figure 4 4 84 Feedback signal scaling Feedback Signal 10V 20mA 0V 4mA 10 28 10 27 Display unit Code Parameter Name Range 10 30 Upper Limit of PID Target 0 100 10 31 Lower Limit of PID Target 0 100 Target value of PID will be ...

Page 223: ...ower than 1000 and 10 34 1 or the keypad will show a SE05 alarm PID setting error Code Parameter Name Range 10 39 Output Frequency Setting of PID Disconnection 00 00 599 00 Hz When PID feedback disconnection is in alarm frequency command output depends on the setting value of 10 39 If the warning is lifted PID control is restored VDI100 Instruction manual 223 ...

Page 224: ...RFI EMI interference and motor leakage current Refer to the carrier frequency Table 4 4 14 Table 4 4 14 Carrier frequency settings Carrier frequency 11 01 2 to 16 2KHz 6K 10K 16kHz Motor noise High Low Output current waveform Fair Better Noise interference Low high Leakage current Low high If cable length between the inverter and the motor is too long the high frequency leakage current will cause ...

Page 225: ... at the start of acceleration 11 05 S curve time setting at the end of acceleration 11 06 S curve time setting at the start of deceleration 11 07 S curve time setting at the end of deceleration 0 00 2 50 s The S curve function for acceleration deceleration is used to reduce mechanical impact caused by the load during momentary starting and stopping of the inverter To use the S curve function set t...

Page 226: ...requency overlap the sum of the overlapped jump frequencies will be used as the jump frequency range Refer to figure 4 4 87 Figure 4 4 87 Jump frequency overlap Actual jump width Jump 1 Jump 2 Output Frequency Frequency Reference Code Parameter Name Range 11 13 Automatic return time 0 120 sec If the keypad is not pressed within the time specified in 16 06 returning time of automatic back button th...

Page 227: ... msec 11 23 Detection level of automatic energy saving 0 100 11 24 Coefficient of automatic energy saving 0 00 655 35 In the V f control mode the automatic energy saving AES function automatically adjusts the output voltage and reduces the output current of the inverter to optimize energy savings based on the load The output power changes proportional to the motor load Energy savings is minimal wh...

Page 228: ...inverter rating Set parameter 13 00 If the motor power does not match the inverter rating Code Parameter Name Range 11 29 Auto De rating Selection 0 Disable 1 Enable The automatic de rating function automatically reduces the output frequency by 30 of the nominal motor speed when the inverter detects an overheat condition heatsink Automatic de rating function depends on the automatic carried freque...

Page 229: ... the keypad If the minimum limit 11 31 is set higher than the maximum limit 11 30 the minimum limit will be ignored and the carrier frequency will be set at the highest limit 11 30 In fixed carrier frequency mode 11 01 2 16 parameters 11 30 11 31 and 11 32 are not used In SLV and SV control mode the maximum limit of the carrier frequency is fixed at 11 30 Code Parameter Name Range 11 28 Frequency ...

Page 230: ...equency and excessive regenerative energy back to the inverter is detected the inverter will ac celerate the motor in order to reduce the DC bus voltage Refer to figure 4 4 91 Figure 4 4 91 OVP operation 11 33 11 34 11 35 DC bus voltage DC bus filter 12 20 DC bus voltage 11 36 Gain Frequency Reference Limit OVP accel decel time 11 37 Frequency Reference Fout SFS 11 40 0 11 40 1 or 2 Output Frequen...

Page 231: ...tion it will decelerate based on the set value of 00 24 Tdec4 Deceleration rate is linear based on the slope defined by the start point 11 38 and end point 11 39 4 Enable the OVP function with parameter 11 40 set to 1 or 2 The following parameter default values will be changed when the OVP function is enabled 07 12 1 Stop mode coast to stop 00 14 Tacc1 5 0 s the frequency reference acceleration ra...

Page 232: ... to normal operation when 1 The reference frequency is restored while running and the reference level exceeds 80 of the master fre quency command 2 Stop command is issued Notes Reference frequency loss level 11 42 is corresponding to the maximum output frequency of Motor 1 01 02 Reference frequency loss level is used in the analog signal 1 AI1 or 7 AI2 from the selection of main frequency source 0...

Page 233: ... value less than Fmin 01 08 The hold function at stop is inactive when the hold frequency at stop 11 45 is set to a value less than Fmin 01 08 Code Parameter Name Range 11 47 KEB Deceleration time 0 0 25 5 s 11 48 KEB detection level 230V 190 210 V 400V 380 420 V KEB function can be used to keep the inverter from tripping on a under voltage condition due to a momentary power loss To enable the KEB...

Page 234: ...function digital inputs 03 00 to 03 07 set to 46 to execute the zero servo command If the frequency reference is lower than the zero speed level the larger of 01 08 or 07 06 DC braking start frequency zero servo operation is active zero servo start position and the motor shaft will remain in the same position even if the analog reference signal level is greater than 0 Deactivating multi function i...

Page 235: ... reference are now set for external control When the frequency reference is 0V or less than 4mA and the operation command is turned on the zero speed DC braking operation is activated and holding torque is generated using DC braking Refer to Figure 4 3 97 for more information on zero speed DC braking operation Note DC braking 07 07 is limited to 20 of the inverter rated current Figure 4 4 97 Zero ...

Page 236: ... response speed of the droop function Increase value in case of current oscilla tion Code Parameter Name Range 11 54 Output kWHr initialization 0 Do not clear output kWHr 1 Clear output kWHr Reset kW hour meter 12 40 Code Parameter Name Range 11 55 STOP key selection 0 Stop key is disabled when the operation command is not provided by operator 1 Stop key is enabled when the operation command is no...

Page 237: ...l be recorded When it switches to stop or power cut is reset and ACC DEC is still enabled the frequency command is still recorded and the frequency command is set to the frequency that was recorded When ACC DEC is disabled the recorded frequency will be erased Please refer to the following figure Hold Hold Fref 1 Fref 2 Power Supply Forward Run Inhibit ACC DEC Command Frequency Reference Output Fr...

Page 238: ...tic function Code Parameter Name Range 11 69 Gain of Preventing Oscillation 3 0 00 200 00 Adjust the response of Gain of Preventing Oscillation 3 If occur vibration with motor in ND mode please increase by 0 01 unit to set Code Parameter Name Range 11 70 Upper Limit of Preventing Oscillation 3 0 01 100 00 It is required to limit the preventing oscillation 3 upper limit within the setting value Cod...

Page 239: ...us display of digital input terminal LED LCD Read only Terminals S1 S8 are represented using two segments of each digit Segment turns on when input is active The bottom segments of each of the first three digits are used to represent the digital outputs R1 R2 DO1 Segments turn on when output is active Example1 S1 S8 R1 R2 and DO1 are ON Example 2 S1 S8 R1 R2 and DO1 are OFF 0 0 0 0 0 0 0 0 Input T...

Page 240: ...red to be with the descriptions of parameter 02 09 excitation current of motor 1 and parameter 17 09 motor excitation current Monitoring parameter 12 78 Z Phase Bias Value It is required to be with the parameter 21 43 Offset Angle Monitoring parameter 12 79 Pulse Input Percentage Refer to parameter 03 30 Selection of pulse input Note It can perform run command when viewing monitoring parameters 12...

Page 241: ...KXX 4 4150 VDI100 71320 KXX 4 4175 VDI100 71600 KXX 4 4215 Code Parameter Name Range 13 01 Software version 13 02 Clear Cumulative Operation Hours 0 Disable to Clear Cumulative Operation Hours 1 Clear Cumulative Operation Hours 13 03 Cumulative operation hours 1 0 23 hours 13 04 Cumulative operation hours 2 0 65535 days 13 05 Selection of cumulative operation time 0 Accumulative operation time whi...

Page 242: ...le is 12345 1st entry or READ ENTER READ ENTER DSP FUN The Parameter Lock Key Code STATUS become 00001 User continue to have free access to parameters depending on 13 06 parameter setting To lock parameters password must be confirmed see step 2 2 When a new password is set please use all precautions to recover it simply 2 2 After step 2 1 the procedure to Lock the access to all parameters consists...

Page 243: ...Figure 4 4 3 for 3 wire type operation mode Inverter input voltage 01 14 is automatically set to 220V 230V class or 440V 400V class When 01 00 V f Curve F 01 02 will automatically set to 60Hz 13 08 4 2 wire initialization 230V 415V Multi function digital input terminal S1 controls forward operation stop command and S2 controls reverse operation stop command Refer to Figure 4 4 1 Inverter input vol...

Page 244: ... 08 3 Inverter input voltage 01 14 is automatically set to 230V 200V class or 440V 400V class Parameters don t be influenced by Restore factory setting Initialize 13 08 No parameters 00 00 Control Mode Selection 00 04 Language 00 27 HD ND Mode Selection 01 00 V f Curve Selection 01 26 V f Curve Selection of Motor 2 13 00 Inverter Model Selection 13 03 Cumulative Operation Hours 1 13 04 Cumulative ...

Page 245: ...rameter Name Range 13 14 Fault Storage Selections 0 Fault Messages of Auto Restart are not saved 1 Fault Messages of Auto Restart are saved 13 14 0 the fault messages are not saved in the fault history 12 46 12 49 in the process of restart when the auto reset function is active 13 14 1 the fault messages are saved in the fault history 12 46 12 49 in the process of restart when the auto reset funct...

Page 246: ...alue 14 20 C5 set value 14 21 C6 set value 14 22 C7 set value 14 23 C8 set value 0 65535 14 24 AS1 set value 1 14 25 AS1 set value 2 14 26 AS1 set value 3 14 27 AS2 set value 1 14 28 AS2 set value 2 14 29 AS2 set value 3 14 30 AS3 set value 1 14 31 AS3 set value 2 14 32 AS3 set value 3 14 33 AS4 set value 1 14 34 AS4 set value 2 14 35 AS4 set value 3 0 65535 14 36 MD1 set value 1 14 37 MD1 set val...

Page 247: ...t value 2 mode 7 15 12 T7 current value 1 15 13 T7 current value 2 mode 7 15 14 T8 current value 1 15 15 T8 current value 2 mode 7 0 9999 15 16 C1 current value 15 17 C2 current value 15 18 C3 current value 15 19 C4 current value 15 20 C5 current value 15 21 C6 current value 15 22 C7 current value 15 23 C8 current value 0 65535 15 24 AS1 current value 15 25 AS2 current value 15 26 AS3 current valu...

Page 248: ... is XXX X with 1 decimal 20001 29999 100 is XX XX with 2 decimals 30001 39999 100 is X XXX with 3 decimals 16 04 Engineering unit 0 No Unit 11 F 1 FPM 12 inW 2 CFM 13 HP 3 PSI 14 m s 4 GPH 15 MPM 5 GPM 16 CMM 6 IN 17 W 7 FT 18 kW 8 s 19 m 9 m 20 C 10 h 1 Display unit of digital operator 16 03 Set the units of the following items to be displayed the frequency reference 05 01 00 18 06 01 06 15 and t...

Page 249: ... is turned off Code Parameter Name Range 16 07 Copy function selection 0 Do not copy parameter 1 Read inverter parameters and save to the keypad 2 Write the keypad parameters to inverter 3 Compare parameters of inverter and keypad 16 08 Selection of allowing reading 0 Do not allow to read inverter parameters and save to the keypad 1 Allow to read inverter parameters and save to the keypad LCD digi...

Page 250: ...07 Copy Sel Press the Read Enter key and select parameter 16 07 copy sel 3 Edit 16 07 Copy Sel Normal 0 3 0 0 Press the Read Enter key to display the data setting read screen LCD display is inversed 4 Edit 16 07 Copy Sel READ 0 3 0 1 Change the set value to 1 read by using the up arrow key 5 ADV READ INV OP Use Read Enter key to enable the read operation the display is shown as the left The bottom...

Page 251: ...f LCD display will show a bar to indicate the read progress 6 ADV WRITE COMPLETE WRITE COMPLETE will be displayed on the keypad when writing was successful WRE Write Error The error message of WRE Write Error may occur on the keypad when writing parameters to the inverter is prohibited If the error is displayed press any key to remove the error message and go back to parameter 16 07 7 Edit 16 07 C...

Page 252: ...on the keypad when writing was successful VRYE Verify Error The error message of VRYE Verify Error may occur on the keypad when writing parameters to the inverter is prohibited If the error is displayed press any key to remove the error message and go back to parameter 16 07 7 Edit 16 07 Copy Sel VERIFY 0 3 0 3 When DSP FUN key is pressed the display returns to parameter 16 07 Code Parameter Name ...

Page 253: ...08 Motor no load voltage 230V 50 240V 400V 100 480 V 17 09 Motor excitation current 15 70 motor rated current 17 10 Automatic tuning start 0 Disable 1 Enable 17 11 Error history of automatic tuning 0 No error 1 Motor data error 2 Stator resistance tuning error 3 Leakage induction tuning error 4 Rotor resistance tuning error 5 Mutual induction tuning error 6 Encoder error 7 DT Error 8 Motor s accel...

Page 254: ...d frequency 17 04 Motor rated speed 17 05 When tuning a special motor e g constant power motor high speed spindle motor with a motor rated voltage or rated motor frequency that is lower than a standard AC motor it is necessary to confirm the motor nameplate information or the motor test report Prevent the inverter output voltage from saturation when the motor rated voltage is higher than the inver...

Page 255: ... load voltage can be set to a value greater than the actual input voltage In this case the motor can only operates under relatively low frequency If the motor operates at the rated frequency an over voltage condition may occur d The higher the motor power is the higher the no load voltage is e A smaller no load voltage will reduce the no load current f When load is applied the magnetic flux is wea...

Page 256: ...me Range 17 13 Motor Slip Frequency 0 10 20 00 Hz Only the stator resistance auto tune 17 00 2 can be set The static non rotational type and rotational type auto tune will automatically measure the proportion of motor leakage inductance so this parameter is not active Refer to parameter 02 34 for counting the setting value Code Parameter Name Range 17 14 Rotational Auto tuning 0 VF type rotational...

Page 257: ...p compensation 18 00 to1 0 factory default setting is 0 0 in V F control mode 3 For the operation with a load attached measure the speed and adjust the slip gain 18 00 accordingly increase in steps of 0 1 If the motor speed is lower than frequency reference increase the value of 18 00 If the motor speed is higher than frequency reference decrease the value of 18 00 When the output current is great...

Page 258: ...e speed range As a result the slip compensation accu racy at low speed is high but slight inaccuracies might occur at high speeds Adjust parameter 18 02 together with the compensation value or continue to adjust 18 00 if the speed accuracy at higher speed is not acceptable Please note adjusting these parameters might impact the accuracy at lower speeds The impact of 18 00 on the torque and the spe...

Page 259: ...vent current jitter For slow speed or fixed speed operation 18 05 may be increased For fast operation adjust 18 06 18 06 Slip compensation gain If the motor is jittering at the rated frequency under full load the value of 18 06 may gradually be reduced to zero to reduce current jitter SLV2 mode adjustment Default value of parameter 18 00 is 0 0 when 18 00 0 0 slip compensation function is off Adju...

Page 260: ... 00 tup tdown Wobble time 19 04 Jump time 19 03 19 07 19 01 19 01 19 02 19 06 19 01 Wobble Ratio tup tdown 19 01 19 01 t 19 02 Jump frequency In wobble operation one of multifunction digital inputs 03 00 to 03 07 is set to 37 wobble operation and the run command is active When the wobble operation is ready the inverter output frequency reaches the center frequency 19 00 The acceleration time to th...

Page 261: ... 106 Figure 4 4 106 Upper Lower offset operation 19 07 19 01 19 01 Output frequency 19 00 t t t Upper Deviation Command 03 00 to 03 07 38 19 01 19 06 19 01 19 01 19 01 Lower Deviation Command 03 00 to 03 07 39 The wobble operation can be used during acceleration and deceleration when the stall prevention function is idle Select the appropriate inverter size to match the system requirement The wobb...

Page 262: ...l I Time 1 0 01 10 00 s 20 11 Speed Observer Proportional P Gain2 0 00 2 55 20 12 Speed Observer Integral I Time 2 0 01 10 00 s 20 13 Low pass filter Time constant of speed feedback 1 1 1000 msec 20 14 Low pass filter Time constant of speed feedback 2 1 1000 msec 20 15 ASR gain change frequency 1 0 0 599 0 Hz 20 16 ASR gain change frequency 2 0 0 599 0 Hz 20 17 Torque compensation gain at low spee...

Page 263: ... order to reduce speed feedback signal interference a low pass filter and speed feedback compensator can be enabled The ASR integrator output can be disabled or limited The ASR output is passed through a low pass filter Figure 4 4 108 ASR block diagram SLV mode 20 00 20 02 20 01 20 03 20 08 Frequency Reference 20 13 20 14 20 17 20 18 Speed Observer 20 09 20 11 20 10 20 12 Motor Voltage Motor Curre...

Page 264: ...h as possible without causing instability 3 Decrease the ASR integral time 1 20 01 as much as possible without causing instability c The gain tuning of acceleration deceleration integral control 20 07 1 To enable during acceleration deceleration operation set 20 07 1 enabled the integral control is ena bled 2 Integral control enables the motor speed to reach its target speed as soon as possible bu...

Page 265: ...ses above the value set in 20 16 the ASR gain used is set by parame ters 20 00 and 20 01 f When the frequency reference falls below the value set in 20 15 the ASR gain used is set by parameters 20 02 and 20 03 g Gain time constant is adjusted linearly when the speed command falls within the range of 20 15 to 20 16 for a smooth operation Figure 4 4 112 ASR gain setting SLV mode P I P I 20 15 20 15 ...

Page 266: ...Tune low speed low pass filter time constant 20 14 make sure the reference frequency is below parameter 20 15 value Tune high speed low pass filter time constant 20 13 at frequency reference make sure the reference fre quency is above parameter 20 16 value Increasing the low pass filter time constant can limit the bandwidth of the speed feedback system and may reduce the system response Increasing...

Page 267: ...arameter 20 17 to adjust the torque compensation gain for the low speed range By tuning 20 17an offset is added to the torque speed curve Increase 20 17 when the no load speed is lower than the fre quency reference Decrease 20 17 when the no load speed is higher than the frequency reference The effect on the torque speed curve from 20 17 is shown as the following figure Figure 4 4 115 Effect on th...

Page 268: ...n be set parameter 20 29 PG feedback setting 1 Over speed operation setting 20 19 to 20 21 a When the motor speed exceeds the tuning limit an error is detected If the motor speed feedback exceeds the value of 20 20 overspeed detection level for the time specified in 20 12 over speed detection delay time an over speed OS condition is detected b Overspeed detection selection 20 19 specifies the stop...

Page 269: ... is entered If auto tune is not executed or not completed successfully value of 17 07 will be overwritten by 20 27 auto matically If auto tune is done successfully 20 27 will be overwritten by 17 07 5 PG rotation direction 20 28 Parameter is used to set the motor direction and PG direction Make sure phase A or phase B is leading for motor forward direction operation 20 28 0 Forward operation phase...

Page 270: ...The response speed in V F PG mode is less than that of SV mode Code Parameter Name Range 20 32 Special encoder selection 0 None 1 Resolver Select encoder type Power to the inverter needs to be cycled for changes to take effect Code Parameter Name Range 20 34 Compensation Gain of Derating 0 25600 This gain effect is the same as ASR proportional gain 20 00 20 02 And if this parameter is coupled with...

Page 271: ...figure of the torque control Torque Reference from AI 2 Speed Limit from AI 1 Speed Limit set by 21 03 Speed Feedback Speed Controller Speed Limiter Speed Limit Bias 21 04 Tref 21 02 0 21 02 1 NLmt NFB Ⅰ Ⅱ Ⅲ Ⅳ rpm torque Torque Limit 21 05 to 21 08 Internal Torque Reference Control Block Input Methods Speed Limit from communication address 2502H 21 02 2 Torque Control The torque reference command ...

Page 272: ... 04 05 as reference frequency input 04 00 0 2 Terminal AI2 signal level 0V 10V 04 05 12 AI2 will be added to terminal AI1 as speed limit value Current input 4 20mA AI2 SW2 I 21 02 0 Analog input AI1 or AI2 as speed limit 00 05 1 Analog input AI1 or AI2 is set by 04 05 as reference frequency input 04 00 1 3 Terminal AI2 signal level 4 20mA 04 05 12 AI2will be added to terminal AI1 as speed limit va...

Page 273: ...nt When the speed exceeds the forward speed limit 120 the torque is increased in the negative direction and is limited by the regenerative torque limit in the 4th quadrant Output torque Example Torque limit and speed limit operation In this example the torque limit and speed limit are used in a winding and unwind operation Winding operation The line speed N and motor torque T are in the same direc...

Page 274: ...oss due to mechanical damage or other losses Mul ti function analog input AI2 can used for torque compensation 04 05 16 04 07 08 Gain Bias Set the appropriate signal level for the torque compensation The torque compensation direction is based on the analog signal polarity not by the direction of the run command When Tcomp is fixed at a positive voltage or current results in a positive torque compe...

Page 275: ...e limit analog input 04 05 AI2 Function 11 Positive torque limit 12 Negative torque limit 13 Regenerative torque limit for both forward and reversal directions 14 Positive negative torque limit positive and negative detection torque limit Set the analog input terminal AI2 signal level 04 00 gain 04 07 and bias 04 08 The default setting for the analog input AI2 is 0 10V representing 0 100 of the mo...

Page 276: ...mmand of rotation cycle number of section 1 9999 9999 21 13 The command of the pulse number of section 1 9999 9999 21 14 The command of rotation cycle number of section 2 9999 9999 21 15 The command of the pulse number of section 2 9999 9999 21 16 The command of rotation cycle number of section 3 9999 9999 21 17 The command of the pulse number of section 3 9999 9999 21 18 The command of rotation c...

Page 277: ...umber of section 13 9999 9999 21 38 The command of rotation cycle number of section 14 9999 9999 21 39 The command of the pulse number of section 14 9999 9999 21 40 The command of rotation cycle number of section 15 9999 9999 21 41 The command of the pulse number of section 15 9999 9999 21 42 Pos Mode Sel 0 Switch to position mode when output frequency 01 08 1 Z Phase Locked Function 21 43 Offset ...

Page 278: ...osition Refer to Fig 4 4 130 Spindle Positioning Function Z phase locked function Parameter 21 42 is set to 1 and the speed is lower than the lowest frequency so the inverter will enter into the position mode when Z phase signal appears The origin is positioned in z phase signal and the setting value of parameter 21 43 It can be also coupled with multi position function Z phase bias value of monit...

Page 279: ...s the absolute type If the first section is at 100 pulse and make the motor rotate at more than 100 pulse then the second section is required to set at 200 pulse Refer to Fig 4 4 132 Figure 4 4 132 the absolute type diagram 100 100 100 200 Time t Position setting 21 10 21 41 Motor Position Setting of N section Rotation Cycles Command of N section x PG Pulse 20 27 Pulse Command of N section Example...

Page 280: ...04 or 22 06 the inverter will automatically calculate the one or the other Set the motor rated speed in rpm according to the motor nameplate Note Only set parameter 22 04 or 22 06 the inverter will automatically calculate the other one Formula n 22 04 120 f 22 06 P 22 03 05 PM motor maximum rotation speed 22 05 Set the maximum motor rated speed in rpm according to the motor nameplate 06 PM motor r...

Page 281: ...s for Heidenhain ERN 1387 and ECN 1313 22 10 PM SLV Start Current Set torque current at start and the unit is the percentage of motor rated current 22 11 I F Mode Start Frequency Switching Point This function is for the switching point from open loop to close loop in PMSLV mode The unit is percentage for rated speed of motor It recommends that over 5 for 400V Class and over 10 for 230V Class 22 12...

Page 282: ...t des pôles magnétiques et jusqu à l achèvement de la procédure d Auto tuning Holding Brake Do not perform a magnetic pole realignment auto tuning procedure when the motor is connected to a brake this may result in incorrect motor data calculation Frein de maintien Ne pas effectuer la procédure Auto tuning de réalignement des pôles magnétiques lorsque le moteur est con necté à un frein car cela po...

Page 283: ...en sation at low speed Class 230 V 1007 1015 1 150 150 Sì 1 00 2022 2037 2055 2 150 150 Sì 1 00 3075 3 150 150 Sì 1 00 4110 4150 4185 4 110 110 Sì 1 00 Class 400 V 1007 1015 1022 1 150 150 Sì 1 00 2037 2055 2 150 150 Sì 1 00 3075 3110 3 150 150 Sì 1 00 3150 4150 4 110 110 Sì 1 00 4185 4220 4 100 100 Sì 1 00 5300 5370 5450 5550 5 100 80 Sì 0 70 6750 6900 6 100 80 N 0 70 71100 71320 71600 7 100 80 N...

Page 284: ... 0 05 3150 4150 200 0 002 770 15 0 8 8 16 0 01 4185 8 8 16 0 01 4220 8 8 16 0 01 5300 160 0 002 770 20 0 5 8 12 0 01 5370 5 8 12 0 01 5450 5 8 10 0 01 5550 160 0 004 770 20 0 5 8 10 0 01 6750 5 8 10 0 01 6900 160 0 004 770 20 0 4 8 10 0 01 71100 5 8 10 0 01 71320 5 8 10 0 01 71600 3 8 8 0 01 Class 230V models Models 01 07 01 09 01 21 01 23 11 59 11 60 Middle Output Volt age 1 of Motor 1 Minimum Ou...

Page 285: ...0V 28 0V 0 05 100 2055 15 0V 28 0V 15 0V 28 0V 0 05 100 3075 15 0V 28 0V 15 0V 28 0V 0 05 100 3110 15 0V 28 0V 15 0V 28 0V 0 05 10 3150 4150 15 0V 28 0V 15 0V 28 0V 0 01 10 4185 15 0V 28 0V 15 0V 28 0V 0 01 10 4220 15 0V 28 0V 15 0V 28 0V 0 01 10 5300 17 0V 30 0V 17 0V 30 0V 0 01 10 5370 17 0V 30 0V 17 0V 30 0V 0 01 10 5450 17 0V 30 0V 17 0V 30 0V 0 01 10 5550 17 0V 30 0V 17 0V 30 0V 0 01 10 6750 ...

Page 286: ...nction MD MD1 4 Description of registers V1 Set frequency Range 0 1 1200 0Hz V2 Operation frequency Range 0 1 1200 0Hz V3 AI1 input value Range 0 1000 V4 AI2 input value Range 0 1000 V5 Keypad input value Range 0 1000 V6 Operation current Range 0 1 999 9A V7 Torque value Range 0 1 200 0 Command Upper Differential Lower Differential Other command symbol Differential command D d SET command RESET co...

Page 287: ...d1 OFF OFF ON ON OFF OFF New scanning cycle ON OFF ON Q1 OFF ON OFF I1 is the inverse logic of i1 NORMAL output I1 Q1 I1 OFF ON OFF Q1 OFF ON OFF SET output I1 Q1 I1 OFF ON OFF Q1 OFF ON RESET output I1 Q1 I1 OFF ON OFF Q1 OFF ON P output i1 PQ1 I1 i1 Q1 OFF ON OFF ON OFF ON ON ON OFF OFF OFF I1 is the inverse logic of i1 VDI100 Instruction manual 287 ...

Page 288: ...ounter output C1 to C8 there are a total of 8 counters Counter modes Mode 1 Counter value is locked to the set value The value will not be retained when the power is cut off Mode 2 Counter value is not locked The value will not be retained when the power is cut off Mode 3 Counter value is locked The value will be retained when the power is cut off Mode 4 Counter value is not locked The value will ...

Page 289: ...put pulse 2 3 OFF ON ON OFF OFF ON ON OFF ON 20 Note In this mode the internal counter may increase past the counter compare value unlike mode 1 where the internal counter value is limited to the counter compare value 1 Counter mode 3 is similar to the counter mode 1 with the exception that the counter value is saved when the drive is powered down and reloaded at power up 2 Counter mode 4 is simil...

Page 290: ...to T8 4 Timer reset Internal timer value 0 3 Internal timer value Reset internal timer value and output T timer set value Example T5 T5 000 0 010 0 1 1 I1 Q1 When I1 0 the 5th timer starts T5 When the time reaches the set value of 10 0 seconds output T5 is turned ON Input under function Program Mode Input from the Ladder Program Timer set value Present timing value Timing unit is 0 1 second Timer ...

Page 291: ...ernal timer value T timer set value ON OFF Reset timer and output Reset internal timer value and output 5 Timer mode 5 FLASH Timer mode 1 Timer start When the set value is reached the timer output turns on T1 to T8 Timer reset Internal timer value 0 Present timing value starts change for timing T timer set value T T T T Reset internal timer value and output 6 Timer mode 6 FLASH Timer mode 2 Timer ...

Page 292: ...y 2 Input comparison value selection V2 Operation frequency 3 Input comparison value selection V3 AI1 input value 4 Input comparison value selection V4 AI2 input value 5 Input comparison value selection V5 Keypad input value 6 Input comparison value selection V6 Operation current 7 Input comparison value selection V7 Torque value 4 Operation control function 5 6 7 2 1 3 4 Symbol Description Forwar...

Page 293: ...T8 C1 C8 V1 V7 constant Addend V2 AS1 AS4 MD1 MD4 T1 T8 C1 C8 V1 V7 constant Subtrahend V3 AS1 AS4 MD1 MD4 T1 T8 C1 C8 V1 V7 constant Coil output of error signal M1 MF Addition and subtraction modes number AS1 AS4 6 Multiplication and division modes 5 6 2 1 3 4 RESULT calculation result V1 V2 V3 Symbol Description Calculation result RESULT Multiplier V1 AS1 AS4 MD1 MD4 T1 T8 C1 C8 V1 V7 constant M...

Page 294: ...or RS 485 communication use pin 1 or pin 3 for S and pin 2 or pin 6 for S Data Format Frame STX 3AH Start Bit 3AH Node Address Hi Communication Address Station 2 digit ASCII Code Node Address Lo Function Hi Function Code command 2 digit ASCII Code Function Lo Command Start Address Command Start byte 4 digit ASCII Code Command Start Address Command Start Address Command Start Address Data length Th...

Page 295: ...register 3 Shift the CRC register one bit to the right toward the LSB Zero filling the MSB Extract and examines the LSB 4 If the LSB was 0 Repeat Steps 3 another shift If the LSB was 1 Exclusive OR the CRC register with the polynomial value A001 hex 1010 0000 0000 0001 putting the result in CRC register 5 Repeat Steps 3 and 4 until 8 shifts been performed When this is done a complete 8 bit byte wi...

Page 296: ...ved Operation Signal 0 Operation Command 1 Run 0 Stop 1 Reverse Command 1 Reverse 0 Forward 2 External Fault 1 Fault 3 Fault Reset 1 Reset 4 Reserved 5 Reserved 6 Multi function Comm S1 1 ON 7 Multi function Comm S2 1 ON 8 Multi function Comm S3 1 ON 9 Multi function Comm S4 1 ON A Multi function Comm S5 1 ON B Multi function Comm S6 1 ON C Multi function Comm S7 1 ON D Multi function Comm S8 1 ON...

Page 297: ...y Agree 1 ON 8 Set Frequency Agree 1 ON 9 Frequency Detection 1 1 ON A Frequency Detection 2 1 ON B Under Voltage 1 ON C Baseblock 1 ON D Freq Ref not from Comm 1 ON E Seq not from Comm 1 ON F Over Torque 1 ON 2521H Error Description 0 30 1 UV 31 2 OC 32 3 OV 33 4 OH1 34 5 OL1 35 6 OL2 36 7 OT 37 8 UT 38 CF07 9 SC 39 10 Ground OC 40 11 Fuse broken 41 OLDOP 12 Input Phase Loss 42 13 Output Phase Lo...

Page 298: ...Reserved 27 Reserved 47 SE10 67 ES 8 Reserved 28 CT 48 Reserved 68 STP1 9 UT 29 USP 49 BB1 69 BDERR 10 OS 30 RDE 50 BB2 70 EPERR 11 PGO 31 WRE 51 BB3 71 ADCER 12 DEV 32 FB 52 BB4 72 Reserved 13 CE 33 VRYE 53 BB5 73 STP0 14 CALL 34 SE01 54 BB6 74 ENC 15 Reserved 35 SE02 55 BB7 75 STP2 16 EF0 36 SE03 56 BB8 17 EF1 37 Reserved 57 Reserved 18 EF2 38 SE05 58 Reserved 19 EF3 39 HPERR 59 Reserved 2529H D...

Page 299: ...ponse Message Error Node Address 01 H Node Address 01H Node Address 01H Function 03H Function 03H Function 83H Starting Register High 0CH Data Length 02H Exception code 04H Low 10H Initial Save Register High 17H CRC 16 High 40H Number of Registers High 00H Low 70H Low F3H Low 01H CRC 16 High B6H CRC 16 High 86H Low 50H Low 9FH Loop back test 08H Check the communication between the master and the f...

Page 300: ...ess 31H 31H 31H 30H Function 30H Function 38H Function 36H 36H 36H 32H Starting Register 32H Starting Register 30H Exception code 35H 35H 33H 30H 30H 30H LRC CHECK 32H 32H 32H 31H DATA 31H DATA 0DH END 0AH 37H 37H 37H 37H 30H 30H 34H LRC CHECK 34H LRC CHECK 42H 42H 0DH END 0DH END 0AH 0AH RTU Mode Command Message Response Message Normal Response Message Error Node Address 01 H Node Address 01H Nod...

Page 301: ...TA 1 0DH END 30H 0AH 30H 0AH 31H 31H DATA 2 37H 37H 30H 33H LRC CHECK 42H 0DH END 0AH Number of bytes is register amount x 2 RTU Mode Command Message Response Message Normal Response Message Error Node Address 01H Node Address 01H Node Address 01H Function 10H Function 10H Function 90H Starting Register High 25H Starting Register High 25H Exception code 03H Low 01H Low 01H CRC 16 High 0CH Number o...

Page 302: ...0 20 0014H 1 20 0114H 0 21 0015H 1 21 0115H 0 22 0016H 1 22 0116H 0 23 0017H 1 23 0117H 0 24 0018H 1 24 0118H 0 25 0019H 1 25 0119H 0 26 001AH 0 27 001BH 0 28 001CH 0 29 001DH 0 30 001EH 0 31 001FH 0 32 0020H 0 33 0021H 0 34 0022H 0 35 0023H 0 36 0024H 0 37 0025H 0 38 0026H 0 39 0027H 0 40 0028H 0 41 0029H 0 42 002AH Function Register No Function Register No Function Register No Function Register ...

Page 303: ...H 2 36 0224H 3 36 0324H 2 37 0225H 3 37 0325H 3 38 0326H 3 39 0327H 3 40 0328H 3 41 0329H 3 42 032AH Function Register No Function Register No Function Register No Group 5 Group 5 Group 6 5 00 0500H 5 33 0521H 6 00 0600H 5 01 0501H 5 34 0522H 6 01 0601H 5 02 0502H 5 35 0523H 6 02 0602H 5 03 0503H 5 36 0524H 6 03 0603H 5 04 0504H 5 37 0525H 6 04 0604H 5 05 0505H 5 38 0526H 6 05 0605H 5 06 0506H 5 3...

Page 304: ...H 6 42 062AH 7 09 0709H 8 09 0809H 6 43 062BH 7 10 070AH 8 10 080AH 6 44 062CH 7 11 070BH 8 11 080BH 6 45 062DH 7 12 070CH 8 12 080CH 6 46 062EH 7 13 070DH 8 13 080DH 6 47 062FH 7 14 070EH 8 14 080EH 7 15 070FH 8 15 080FH 7 16 0710H 8 16 0810H 7 17 0711H 8 17 0811H 7 18 0712H 8 18 0812H 7 19 0713H 8 19 0813H 7 20 0714H 8 20 0814H 7 21 0715H 8 21 0815H 7 22 0716H 8 22 0816H 7 23 0717H 8 23 0817H 7 ...

Page 305: ... 28 0A1CH 11 28 0B1CH 10 29 0A1DH 11 29 0B1DH 10 30 0A1EH 11 30 0B1EH 10 31 0A1FH 11 31 0B1FH 10 32 0A20H 11 32 0B20H 10 33 0A21H 11 33 0B21H 10 34 0A22H 11 34 0B22H 10 35 0A23H 11 35 0B23H 10 36 0A24H 11 36 0B24H 10 37 0A25H 11 37 0B25H 10 38 0A26H 11 38 0B26H 10 39 0A27H 11 39 0B27H 10 40 0A28H 11 40 0B28H 10 41 0A29H 11 41 0B29H 11 42 0B2AH 11 43 0B2BH Function Register No Function Register No ...

Page 306: ...H 12 33 0C21H 12 68 0C44H 12 34 0C22H 12 69 0C45H Function Register No Function Register No Function Register No Group 12 Group 13 Group 14 12 70 0C46H 13 00 0D00H 14 00 0E00H 12 71 0C47H 13 01 0D01H 14 01 0E01H 12 72 0C48H 13 02 0D02H 14 02 0E02H 12 73 0C49H 13 03 0D03H 14 03 0E03H 12 74 0C4AH 13 04 0D04H 14 04 0E04H 12 75 0C4BH 13 05 0D05H 14 05 0E05H 12 76 0C4CH 13 06 0D06H 14 06 0E06H 12 77 0C...

Page 307: ...5 10 0F0AH 14 46 0E2EH 15 11 0F0BH 14 47 0E2FH 15 12 0F0CH 15 13 0F0DH 15 14 0F0EH 15 15 0F0FH 15 16 0F10H 15 17 0F11H 15 18 0F12H 15 19 0F13H 15 20 0F14H 15 21 0F15H 15 22 0F16H 15 23 0F17H 15 24 0F18H 15 25 0F19H 15 26 0F1AH 15 27 0F1BH 15 28 0F1CH 15 29 0F1DH 15 30 0F1EH 15 31 0F1FH 15 32 0F20H Function Register No Function Register No Function Register No Group 17 Group 18 Group 19 17 00 1100H...

Page 308: ...9 1609H 20 10 140AH 21 10 150AH 21 43 152BH 22 10 160AH 20 11 140BH 21 11 150BH 22 11 160BH 20 12 140CH 21 12 150CH 22 12 160CH 20 13 140DH 21 13 150DH 22 13 160DH 20 14 140EH 21 14 150EH 22 14 160EH 20 15 140FH 21 15 150FH 22 15 160FH 20 16 1410H 21 16 1510H 22 16 1610H 20 17 1411H 21 17 1511H 22 17 1611H 20 18 1412H 21 18 1512H 22 18 1612H 20 19 1413H 21 19 1513H 22 19 1613H 20 20 1414H 21 20 15...

Page 309: ...KB LED VDI100 At this point DO NOT RUN THE MOTOR the LED keypad should display as shown below in Fig 5 1 and all LEDs are flashing Next press the RUN key all LEDs light on See Fig 5 2 The motor should now be oper ating at low speed running in forward clockwise direction The value shown in the screen will change from 000 00Hz to 005 00Hz Next press STOP key to stop the motor Fig 5 1 LED Keypad Stop...

Page 310: ...it at least ten minutes until the charge indicator extinguishes com pletely before touching any wiring circuit boards or components Using Safety precaution and referring to section 3 8 exchange any two of the three output leads to the motor U T1 V T2 and W T3 After the wiring change repeat this step and recheck motor direction 310 VDI100 Instruction manual ...

Page 311: ...urce Selection 0 Keypad 1 External control analog 2 Terminal command UP DOWN 3 Communication control RS 485 4 Pulse input 5 Reserved 6 Reserved 7 AI2 Auxiliary Frequency 6 1 Reference from Keypad LED Keypad KB LED VDI100 Use the RESET and keys to change the speed reference and then press the READ ENTER key Refer to section 4 1 5 for more details LCD Keypad KB LCD VDI100 Press the READ ENTER key fi...

Page 312: ...S8 24V 12V GND AI1 AI2 DO1 DOG S1 S3 S5 S7 F1 F2 PI AO1 AO2 E Connect shield to control ground terminal 4 20mA Analog Input AI2 Common GND Control Terminals User Terminals SW2 I V Set switch SW2 to I Factory Default 6 3 Reference from Serial Communication RS485 00 05 3 RS485 PLC Computer Connection S S Cable Shield RS485 Port 8 7 6 5 4 3 2 1 CN6 Control board To set the speed reference for the inv...

Page 313: ...and String hexadecimal 01 06 25 02 17 70 2D 12 To set the frequency reference to 60 00 a value of 6000 1770h has to be send to the inverter Note The last 2 bytes of the command strings consist of a CRC16 checksum please refer to section 4 5 of the instruction manual for additional information 6 4 Reference from Pulse Input 00 05 4 PI GND 0V Internal resistence 3 89 K Serial pulse input Specificati...

Page 314: ...mes the gain 03 32 bias 03 33 Code Parameter Name Range 03 34 Pulse input filter time 0 00 2 00 s 6 5 Reference from two Analog Inputs Analog input AI1 is used as master frequency reference and analog input AI2 is used as auxiliary frequency reference Analog Reference AI1 0 10 V Setting 00 05 1 Analog Reference AI2 0 10 V Setting 00 06 1 04 05 1 AI1 Analog Input 1 AI2 Analog Input 2 04 00 Setting ...

Page 315: ...s Hz Resolution is 0 01Hz 1 Display unit is Resolution is 0 01 2 Frequency display unit is rpm 3 39 Display unit rpm uses number of motor poles to calculate 40 9999 100 is XXXX with no decimals integer only 10001 19999 100 is XXX X with 1 decimal 20001 29999 100 is XX XX with 2 decimals 30001 39999 100 is X XXX with 3 decimals Example Motor poles 4 16 03 4 VDI100 Instruction manual 315 ...

Page 316: ... Group 00 Basic Fun and select parameter 02 with the UP DOWN and keys and press the READ ENTER key Code Parameter Name Range 00 02 Main Run Command Source Selection 0 Keypad control 1 External terminal control 2 Communication control RS 485 3 PLC 7 1 Run Stop from the LED LCD Keypad 00 02 0 Use the RUN key to run the drive in forward direction and the FWD REV key to change the motor direction Note...

Page 317: ...omentary switch to Run and Stop the inverter Set parameter 13 08 to 3 5 or 7 for 3 wire program initialization multi function input terminal S1 is set to run operation S2 for stop operation and S7 for forward reverse command 00 01 Operation Method 1 03 07 Terminal S7 Function 26 E DO2 24VG S2 S4 S6 S8 24V 12V GND AI1 AI2 DO1 DOG S1 S3 S5 S7 F1 F2 PI AO1 AO2 E Connect shield to control ground termi...

Page 318: ...ting 3 Operation command FWD REV and other commands for digital input 4 Write function data Command Register Inverter Command Register 2501 Hexadecimal Bit 0 Run Forward Bit 1 Run Reverse Bit 2 Bit 15 Refer to the chapter 4 6 2 of this manual Examples Run Forward Command Inverter Node Address 01 Command String hexadecimal 01 06 25 01 00 01 12 C6 Run Reverse Command Inverter Node Address 01 Command...

Page 319: ...2 01 After power up press the DSP FUN key Set Group 02 Motor Parameter and select parameter 01 with the UP DOWN and keys and press the READ ENTER key 8 2 Acceleration and Deceleration Time 00 14 00 15 Acceleration and Deceleration times directly control the system dynamic response In general the longer the acceleration and deceleration time the slower the system response and the shorter time the f...

Page 320: ...tput frequency and output voltage Constant torque applica tions have the same torque requirements at low speed as well as at high speed Initial Setup For Variable Torque Normal Duty applications set parameter 01 10 to an initial value of 0 5 For Constant Torque Heavy Duty applications set parameter 01 10 to an initial value of 1 0 Code Parameter Name Range 01 10 Torque compensation gain This param...

Page 321: ...ction To set parameters 11 19 to 11 24 After power up press the DSP FUN key Set Group 11 Auxiliary Function Group and select parameter 19 to 24 with the UP DOWN and keys and press the READ ENTER key 1 To enable automatic energy saving function set 11 19 to 1 2 Filter time of automatic energy saving 11 20 3 Commissioning parameter of energy saving 11 21 to 11 22 In AES mode the optimum voltage valu...

Page 322: ...isplay the EM STOP condition on the keypad Note To cancel the emergency stop condition the run command has to be removed and emergency stop input deactivated Example Emergency Stop Switch with NPN wiring set for input terminal S5 03 04 14 E DO2 24VG S2 S4 S6 S8 24V 12V GND AI1 AI2 DO1 DOG S1 S3 S5 S7 F1 F2 PI AO1 AO2 E Emergency Stop Switch Connect shield to control ground terminal Emergency Stop ...

Page 323: ...S6 S8 24V 12V GND AI1 AI2 DO1 DOG S1 S3 S7 F1 F2 PI AO1 AO2 E Jog Reverse Switch Connect shield to control ground terminal Common 24VG Control Terminals User Terminals Jog Forward Switch S5 VDI100 Instruction manual 323 ...

Page 324: ... 04 12 to adjust the gain for AO1 and parameter 04 17 to adjust the gain for AO2 Adjust the gain so that the analog output 10V matches 100 of the selected analog output signal 04 11 for AO1 and 04 16 for AO2 Bias Use parameter 04 13 to adjust the bias for AO1 and parameter 04 18 to adjust the bias for AO2 Adjust the bias so that the analog output 0V matches 0 of the selected analog output signal 0...

Page 325: ...ation control Code Parameter Name Range 04 12 AO1 gain 0 0 1000 0 04 13 AO1 bias 100 0 100 0 04 16 AO2 function Setting See parameter 04 11 04 17 AO2 gain 0 0 1000 0 04 18 AO2 bias 100 0 100 0 04 19 AO2 Output Signal Type 0 AO2 0 10V 1 AO2 4 20mA 04 20 Filter Time of AO Signal Scan 0 00 0 50s Analog output level adjustment Monitor Signal 100 0 Analog Output Signal 10V Gain 10V 10V 10V Gain 0V Bias...

Page 326: ...01 10 07 The amplitude of the error can be adjusted with the Proportional Gain parameter 10 05 and is directly related to the output of the PID controller so the larger gain the larger the output correction Example 1 Example 2 Gain 1 0 Gain 2 0 Set Point 80 Set Point 80 Feedback 78 Feedback 78 Error Set point Feedback 2 Error Set point Feedback 2 Control Error Gain x Error 2 Control Error Gain x E...

Page 327: ...n PID operation enabled motor slows down when feedback signal is smaller than set point e g level control applications To set parameter 10 03 After power up press the DSP FUN key Set Group 10 PID Control and select parameter 03 with the UP DOWN and keys and press the READ ENTER key To use the PID function parameter 00 05 Main Frequency Command Source Selection has to be set to 5 for PID reference ...

Page 328: ... and set the input voltage to 0 10V SW2 V E DO2 24VG S2 S4 S6 S8 24V 12V GND AI1 AI2 DO1 DOG S1 S3 S5 S7 F1 F2 PI AO1 AO2 E Connect shield to control ground terminal 0 10Vdc Analog Input AI2 Common GND Control Terminals User Terminals SW2 I V Set switch SW2 to V 9 3 Engineering Units only for LCD The PID setpoint scaling can be selected with parameter 16 03 and 16 04 Example 0 200 0 PSI Setpoint s...

Page 329: ...1 PID sleep operation is based on parameters of 10 17 and 10 18 10 29 2 PID sleep mode is enabled by multi function digital input Refer to the following figures for PID sleep wakeup operation PID Target Value Feedback Value PID OFF PID ON f Soft Start Output Frequency Fout PID Sleep Wake up function Fref Freq Reference 10 29 0 10 29 1 or 2 t PID Sleep Function Output Frequency Fout Frequency Refer...

Page 330: ...d of motor IGBT broken module Set the longer acceleration time Change to bigger size of inverter Examine motor Check the wire Replace IGBT module Please contact Gefran Technical Assistance OCA OCC over current The inverter output current exceeds the overcurrent level in constant speed Instantaneous change of load Instantaneous change of current Change to bigger size of inverter Add reactor to powe...

Page 331: ...otor load check and operation duty cycle OLI OL2 Inverter overload Inverter thermal overload pro tection tripped If an inverter overload occurs 4 ti mes in five minutes it is required to wait 4 minutes before resetting the fault Voltage setting V f mode too high resulting in over excitation of the motor Inverter rating too small Load too heavy Check V f curve Replace inverter with larger rating Ch...

Page 332: ...ssive input open F1 F2 Terminal board Input F1 and F2 are not connected Check F1 and F2 connection SS1 Digital input Stop command Digital input Stop command enabled 08 30 0 and 03 00 03 07 58 Check if 08 30 0 and 03 00 03 07 58 EF0 External fault 0 External fault Modbus Modbus communication 0x2501 bit 2 1 Reset Modbus communication 0x2501 bit 2 1 EFO EF1 External fault S1 External fault Terminal S...

Page 333: ...n occur in LCD keypad LCD keypad and inverter can transmit data but transmission error occurs for more than 2 seconds Disconnect the operator and then reconnect Replace the control board LCD display only When the communication errors occur in LED keypad KB LED VDI100 the LED will stay the screen and stop action 10 3 Warning Self diagnosis Detection Function When the inverter detects a warning the ...

Page 334: ...ort Input voltage fluctuation Pre charge contactor damaged DC bus voltage feedback signal value not incorrect Check the input voltage Check input wiring Increase acceleration time Check power source Replace pre charge contactor Replace control board or complete inverter OH2 flash Inverter over heating warning Inverter overheat warning Mul ti function digital input set to 31 Terminal S1 S8 Active w...

Page 335: ...G has no power Mechanical brake active preventing motor from turning Check PG wiring Check PG power supply Make sure brake is released DEV flash Speed deviation Motor speed rises above 20 23 level PG speed deviation level for the time specified in 20 24 PG deviation time Active when pa rameter 20 22 0 or 1 This fault is active V f PG and SV control mode 00 00 1 or 3 or 4 Load too heavy Mechanical ...

Page 336: ...yed until restart delay time set 07 01 expires Parameter 07 01 set to a value greater than 0 Parameter 07 02 set to a value greater than 0 Warning disappears after automatic reset EF1 flash External fault S1 External fault Terminal S1 Active when 03 00 25 and Inverter external fault selection 08 24 2 Multifunction digital input external fault active and parameter 08 24 2 for operation to continue ...

Page 337: ...gital input terminal error Multi function input setting error Multi function digital input terminals 03 00 to 03 07 are set to the same function not includ ing ext fault and not used or UP DOWN commands are not set at the same time they must be used together UP DOWN com mands 08 and 09 and ACC DEC commands 11 are set at the same time Speed search 1 19 maximum frequency and Speed search 2 34 from t...

Page 338: ... input and re apply the power Zero Speed Stop Error Frequency command is smaller than 01 08 without DC brake Frequency command is smaller than motor minimum output frequency Adjust frequency command External Terminal Stop Error External Terminal is main run command source selection 00 02 1 and run command executes but executes stop command from keypad Run command executes from external termi nal b...

Page 339: ...ion 10 5 PM Motor Auto tuning Error When a fault occurs during auto tuning of a PM motor the display will show the IPErr fault and the motor stops The fault information is displayed in parameter 22 18 Note The fault contact output does not energize with an auto tuning fault Refer to Table 10 5 1 for fault infor mation during tuning cause and corrective action Table 10 5 1 Auto tuning fault and cor...

Page 340: ...W Class Inverter Braking unit Braking resistor Braking torque Peak Con tinues 10 ED Minimum Resistance 1 Model Qty Req Code Resistor type Protection degree Q ty Dimensions Weight W H d mm kg Ω W 400V 3ph 1007 S8SA26 RFH 220 750R IP44 1 220 x 27 x 36 0 33 126 120Ω 600W 1015 S8T0CR RF 300 DT 400R IP44 1 260 x 106 x 47 1 4 119 120Ω 600W 1022 S8T0CP RF 220 T 250R IP44 1 300 x 36 x 27 0 5 126 100Ω 680W...

Page 341: ... 300 x 205 x 265 mm 30 kg 5220 LR3 090 S7D19 300 x 205 x 265 mm 30 kg LR3 090 S7D19 300 x 205 x 265 mm 30 kg 400V 3ph 1007 LR3y 1015 S7AAE 120 x 125 x 65 mm 1 8 kg LR3y 1030 S7AB3 120 x 125 x 65 mm 1 9 kg 1015 LR3y 1022 S7AAF 120 x 125 x 65 mm 1 9 kg LR3y 2040 S7AAG 120 x 125 x 65 mm 2 kg 1022 LR3y 1030 S7AB3 120 x 125 x 65 mm 1 9 kg LR3y 2075 S7AB6 150 x 155 x 79 mm 4 9 kg 2037 LR3y 2040 S7AAG 12...

Page 342: ...15 LU3 001 S7FG1 400 20 120 x 128 x 71 mm 2 7 kg 1022 LU3 001 S7FG1 400 20 120 x 128 x 71 mm 2 7 kg 2037 LU3 005 S7FG3 400 20 180 x 170 x 110 mm 5 8 kg 2055 LU3 011 S7FG4 400 20 180 x 180 x 130 mm 8 kg 3075 LU3 011 S7FG4 400 20 180 x 180 x 130 mm 8 kg 3110 LU3 015 S7FH2 400 20 180 x 160 x 170 mm 7 5 kg 3150 LU3 022 S7FH3 300 20 180 x 160 x 170 mm 8 kg 4150 F LU3 022 S7FH3 300 20 180 x 160 x 170 mm...

Page 343: ...45 x 70 mm 0 8 kg 2037 EMI FTF 480 16 S7GHO 250 x 45 x 70 mm 0 8 kg EMI FTF 480 16 S7GHO 250 x 45 x 70 mm 0 8 kg 2055 EMI FTF 480 16 S7GHO 250 x 45 x 70 mm 0 8 kg EMI FTF 480 30 S7GHP 270 x 50 x 85 mm 1 kg 3075 EMI FTF 480 16 S7GHO 250 x 45 x 70 mm 0 8 kg EMI FTF 480 30 S7GHP 270 x 50 x 85 mm 1 kg 3110 EMI FTF 480 30 S7GHP 270 x 50 x 85 mm 1 kg EMI FTF 480 42 S7GOA 310 x 50 x 85 mm 1 3 kg 3150 415...

Page 344: ...hree phase fuse rating A A A 1007 1 2 6 3 4 4 1 3 7 4 5 10 1015 2 3 2 4 2 5 4 5 3 5 9 16 1022 3 4 2 5 5 6 9 6 0 7 5 16 2037 5 7 9 2 12 1 9 6 11 6 25 2055 7 5 11 3 14 8 17 5 15 5 18 2 40 3075 10 13 7 18 23 18 7 24 0 50 3110 15 18 3 24 31 25 0 32 3 63 3150 4150 20 23 6 31 38 33 7 41 3 80 4185 25 29 7 39 44 42 4 47 8 100 4220 30 34 3 45 58 48 9 58 7 120 5300 40 45 7 60 73 65 2 78 3 150 5370 50 57 2 7...

Page 345: ...t is required for correct divider ratio output Open collector input type AO AO BO BO ZO ZO A B phase divider ratio output z phase output monitor Open collector type 24V 30mA E Grounding Terminal EXP OC VDI100 block diagram B EXP LD VDI100 speed feedback card Line driver speed feedback card EXP LD VDI100 terminal specification Terminal Name Description Vcc Power supply for encoder 12V 5V 5 200mA GN...

Page 346: ...ing Terminal EXP LD PM VDI100 block diagram D EXP RS PM VDI100 speed feedback card with TAMAGAWA Resolver Encoder EXP RS PM VDI100 terminal specification Terminal Name Description R1 R2 Sinusoidal excitation signal 7Vrms 10KHz Transformation ratio 0 5 5 S1 S3 Analog input of Sine signal S2 S4 Analog input of Cosine signal AO AO BO BO ZO ZO A and B phase output terminal Z phase monitoring output te...

Page 347: ...cription Vcc Power Supply for encoder 5V 5 200mA GND Power Source and Input Signal Common A A B B R R C C D D Encoder Signal Input Terminal RS 422 Level Input AO AO BO BO Pulse monitor output RS 422 Level Output E Shielding connection EXP SC PM VDI100 block diagram Vi Vo A B R A B R A B R ENCODER EXP SC PM VDI100 VDI100 Instruction manual 347 ...

Page 348: ... 4ft Remote control Name Model Specification LED digital operator wire with blank cover KB cable 1m 1m 3 3ft KB cable 2m 2m 6 6ft KB cable 3m 3m 10ft KB cable 5m 5m 16 4ft When using a remote mount keypad a blank cover can be installed in place of the original keypad to prevent dust and debris from entering the inverter Blank keypad cover Name Model Specification Blank cover KB BLI VDI100 Blank co...

Page 349: ...environment it is suggested to purchase the protective cover to install both sides of inverter to avoid the unknown objects entering Size Model 1 Protective cover VDI100 Size 1 2 Protective cover VDI100 Size 2 4 Protective cover VDI100 Size 4 Appearance of protective cover Installation of protective cover Appearance of installed protective cover D PC Connection RJ45 to USB connecting cable Model S...

Page 350: ...VDI For wiring example and communication setup refer to EXP DN BDI VDI communication option manual c CANopen communication interface module EXP CAN BDI VDI For wiring example and communication setup refer to EXP CAN BDI VDI communication option manual d TCP IP communication interface module EXP TCPIP BDI VDI For wiring example and communication setup refer to EXP TCPIP BDI VDI communication option...

Page 351: ...hm RS232 RS485 Resistor 120 Ohm E E E RX TX GND PC PLC RS232 SW4 Notes A PC PLC controller with a built in RS 485 interface can be connected directly to the RS 485 network Use a RS232 to RS485 converter to connect a PC PLC with a built in RS 232 interface A maximum of 31 inverters can be connected to the network Terminating resistors of 120 ohm must be installed at both end of the network Refer to...

Page 352: ... TB1 5 4 3 2 1 TB1 3 2 1 3 2 1 3 2 1 TB2 TB2 TB2 24V EXP PDP BDI VDI EXP PDP BDI VDI EXP PDP BDI VDI Notes Requires a Profibus DP option card EXP PDP BDI VDI for each inverter Requires 24Vdc power supply Size power supply based on the number of inverters on the network A maximum of 31 inverters can be connected to the network Terminating resistors of 220 ohm must be installed at both end of the ne...

Page 353: ...enance inspection and servicing must be performed only by authorized personnel familiar with installation adjustment and maintenance of inverters Do not perform work on the inverter while wearing loose clothing jewelry or lack of eye protection Failure to comply could result in death or serious injury Remove all metal objects such as watches and rings secure loose clothing and wear eye protection ...

Page 354: ...ire Verify that the rated voltage of the inverter matches the voltage of the incoming power supply before applying power Do not use improper combustible materials Failure to comply could result in death or serious injury by fire Attach the inverter to metal or other noncombus tible material Risque d incendie Serrer toutes les vis des terminaux au couple prescrit Des connexions électriques desserré...

Page 355: ...te prescription peut endommager l inverseur et annuler sa garantie Gefran ne saurait être tenue pour responsable des modifications apportées au produit par le client Ce produit ne doit pas être modifié Après avoir installé l inverseur et avoir branché d autres dispositifs vérifier tous les câblages pour s assurer que les branchements sont corrects Le non respect de cette prescription peut endommag...

Page 356: ...u NOP 60 TIC 8 3110 3150 4150 4185 16 6 M6 R14 6 Nichifu NOP 60 150H TIC 14 4220 5300 35 2 M8 R38 8 Nichifu NOP 60 150H TIC 38 5370 5450 5550 6750 95 3 0 M10 R80 10 Nichifu NOP 150H TIC 80 6900 71100 120 4 0 2 M10 R100 10 Nichifu NOP 150H TIC 100 71320 71600 Type 1 During installation all conduit hole plugs shall be removed and all conduit holes shall be used VDI100 Fuse Type Manufacturer Bussmann...

Page 357: ...rotection shall be provided in the end use application Field Wiring Terminals All input and output field wiring terminals not located within the motor circuit shall be marked to indicate the proper connections that are to be made to each terminal and indicate that copper conductors rated 75 C are to be used Inverter Short Circuit Rating This inverter has undergone the UL short circuit test which c...

Page 358: ...tor overload is invalid xxx1b Motor overload is valid xx0xb Cold start of motor overload xx1xb Hot start of motor overload x0xxb Standard motor x1xxb Special motor 0xxxb Reserved 1xxxb Reserved Sets the motor overload protection function in 08 05 according to the applicable motor 08 05 OB Disables the motor overload protection function when two or more motors are connected to a single inverter Use...

Page 359: ...otor overload the inverter output is turned off and the OL1 fault mes sage will flash on the keypad Press RESET button on the keypad or activate the reset function through the multi function inputs to reset the OL1 fault 08 06 1 When the inverter detects a motor overload the inverter will continue running and the OL1 alarm mes sage will flash on the keypad until the motor current falls within the ...

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Summary of Contents for VDI100 Series

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gefran VDI100 Series, Instruction Manual, Page: 1 / 362

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Summary of Contents for VDI100 Series

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