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3.2.3 RS 232 connection ST 3

The RS 232-interface is led to plug ST 3 (type M8 bushing 4 pins), the assignment is described

below.

ATTENTION

Before connecting PC and KFM05A ensure that there are no potential differences by ground

loops or electrostatics. Use a commercial RS 232 data isolator for more safety for PC and

KFM05A.

Pin assignment:

Pin 1 : shield

Pin 2 : TxD

Pin 3 : RxD

Pin 4 : GND

3.2.4 Optional Keypad connection ST4

The Keypad-interface is led to plug ST 4 (type M12 bushing 8 pins), the assignment is described

below. Interface RS422

Pin assignment:

Pin 1 : nc.

Pin 2 : +8V Keypad power supply

Pin 3 : Tx_/Z Data Out (invers)

Pin 4 : Rx_A Data In

Pin 5 : GND

Pin 6 : nc.

Pin 7 : Tx_Y Data Out

Pin 8 : Rx-/B Data In (invers)

3.2.5 Control connection ST5 analog signals

The analog signals control connection is led to plug ST 4 (type M12 bushing 5 pins), the

assignment is described below.

Pin assignment:

Pin 1 : 10 V 10mA power supply potentiometer

Pin 2 : GND reference ground

Pin 3 : Analog 1

Input Analog 1 0 – 10V / 0 – 20mA switchable via S3:5

Pin 4 : Analog 2

Input Analog 2 0 – 10V / 0 – 20mA switchable via S3:6

Pin 5 : Shield

Connection of the power shield

SIEI-AREG GmbH
Gottlieb-Daimler-Straße 17/3
74385 Pleidelsheim Germany
Fon: +49 7144 89736 0

Art.-No.: 918 111e

Page 31 von 60

Rev. 09/14

Summary of Contents for KFM05a

Page 1: ...e Rev 09 14 Technical subjects to change without notice Asynchronous Positioning Motor Software V 42 xx with integrated frequency inverter Sinusmotor Drive SIEI AREG GmbH and optional keypad KFM05a Instruction Manual ...

Page 2: ...lity Management System for Development Production and Marketing of Electronically Controlled Drive Systems An audit was performed Report No 70013772 Proof has been furnished that the requirements according to ISO 9001 2008 are fulfilled The certificate is valid from 2013 08 28 until 2016 08 27 Certificate Registration No 12 100 20483 TMS Product Compliance Management Munich 2013 08 08 ...

Page 3: ...is manual is updated according to KFM05a Software Version V42 xx KFMa42 xx Variations of the number replacing x have no influence on this manual Functionality of the KFM05a Up to date information about the software are on the CD ROM in the files LIESMICH TXT respectively REDME TXT Copyright Distribution or reproduction of this documentation or parts of it is restricted to authorized customers only...

Page 4: ...Page without content SIEI AREG GmbH Gottlieb Daimler Straße 17 3 74385 Pleidelsheim Germany Fon 49 7144 89736 0 Art No 918 111e Page 4 von 60 Rev 09 14 ...

Page 5: ...P65 metric screwing without shaft sealing 16 2 6 3 Housing with IP54 heavy metal bushing connectors 17 2 6 4 Housing with D Sub 9 connector on the right side IP20 17 2 6 5 Housing with cable inlets IP20 17 2 6 6 IP54 metric screwing with fieldbus via M12 18 2 6 7 Housing closed connection made by client 18 2 6 8 Housing extension for options 18 2 6 9 Housing customized according to drawing 18 2 7 ...

Page 6: ...ction ST 1 30 3 2 2 Control connection ST2 digital signals 30 3 2 3 RS 232 connection ST 3 31 3 2 4 Optional Keypad connection ST4 31 3 2 5 Control connection ST5 analog signals 31 3 2 6 Status LED 32 3 2 7 Brass bolt M6 ST6 32 3 2 8 Cable Clance M12 32 3 2 9 Connection advice light version 32 3 3 General overview on the connectors in the heavy version 33 3 3 1 Mains connection ST 1 33 3 3 2 Contr...

Page 7: ... functions 48 8 2 1 Status LED of the Keypad 48 8 2 2 Display of the keypad 49 8 2 3 Keys of the keypad 49 8 2 3 1 Functions of the keys 50 8 3 Operator menu and function 51 8 4 Structure of the menu 52 8 4 1 Monitor Displayed value 52 8 4 2 Freq Steuerung Setpoint 53 8 4 3 Kundenmenü e g most important values for the door functions 53 8 4 4 Positionierung positioning 54 8 4 5 Fehlerspeicher error...

Page 8: ...as specified is permitted only if the latter complies with the directives on EMC 2004 108 EG The drive converters meet the standards of the low voltage guideline 2006 95 EG The harmonized standards of the series EN 50178 combined with EN 60493 1 and EN 60146 DIN VDE 0558 are used for the drive converters The technical data and information on connection conditions are provided on the rating plate a...

Page 9: ...fter disconnecting from the mains owing to charged capacitors Remove the main unit cover only after disconnecting the drive converter from the mains and a waiting period of at least 5 minutes discharging period of the capacitors In the event of malfunctions the discharging period of 5 minutes may be exceeded substantially In addition observe the instruction plates on the drive converter During ope...

Page 10: ...for KFM05a contains modules for parameter configuration and loading saving loading firmware and a software oscillograph for motor optimizing and diagnosis An RS 232 interface for parameterizing and diagnosis is standard Different fieldbus connections are provided in option CANopen is already available This is another component set not an additional board With this all functions can be controlled v...

Page 11: ...0 2 x MN for 60s 200 MN respectively PN 0 120 Hz AIN1 and AIN2 0 10V 0 20mA 2 10V 4 20mA digital 24V 1000 to 0 02 Hz s 0 05 2500 s 2048 pulses per revolution 40 pulses linearity error 5 digital IN 24 Vdc 20 3 digital OUT 24 Vdc 50 mA short circuit proof optically isolated relay contact 30 V 1 A optional safety relay Control signals CE optionally UL CSA BG 71 according to IEC with standard flange B...

Page 12: ...ours Action of the radial force FR at the middle of the shaft at 3000 min 1 motor speed No simultaneous load with maximum FR and FA FR 500 N FA 140 N These forces should not to be exceeded Warning If the KFM05A is coupled via belts flat V or tooth belt the belt tension must be adjusted in that way that the radial forces are not exceeded SIEI AREG GmbH Gottlieb Daimler Straße 17 3 74385 Pleidelshei...

Page 13: ...2 4 Motor Dimension SIEI AREG GmbH Gottlieb Daimler Straße 17 3 74385 Pleidelsheim Germany Fon 49 7144 89736 0 Art No 918 111e Page 13 von 60 Rev 09 14 ...

Page 14: ... 11 Only enabling 24V Relay ready 44 Analog input 1 2 switchable with S3 0 10V 0 20mA 48 Analog input 1 2 switchable with S3 0 10V 0 20mA Keypad via M12 bushing 8 pins 88 Analog input 1 2 switchable S3 0 10V 0 20mA Analog output 1 0 5V Keypad via M12 bushing 8 pins Housing 0 standard IP54 protection metric cable bushing 1 connector version IP54 protection plastic light version 2 metric screwing IP...

Page 15: ...al in German manual as PDF file on request Numbers of manuals for several motors Other languages on request Special requests Customized designs are our specialty If you have special requests questions and suggestions or if you need a particular design feel free to contact us 2 5 3 Name plate For a better identification the name plate shows the product number and serial number in addition to the pe...

Page 16: ...o facilitate rapid connection of the KFM05a all ports are provided with plastic bushing in this version Light version 2 6 2 IP65 metric screwing without shaft sealing This version of the KFM05a is additionally sealed to IP65 Since no shaft seal is provided IP65 protection can only be achieved with built on gear box SIEI AREG GmbH Gottlieb Daimler Straße 17 3 74385 Pleidelsheim Germany Fon 49 7144 ...

Page 17: ...nector on the right side IP20 In this version there is a D Sub 9 connector on the right side of the housing for communication via a fieldbus or RS232 2 6 5 Housing with cable inlets IP20 To remove the cables easily and rapidly the cable inlets are provided in the housing SIEI AREG GmbH Gottlieb Daimler Straße 17 3 74385 Pleidelsheim Germany Fon 49 7144 89736 0 Art No 918 111e Page 17 von 60 Rev 09...

Page 18: ...Housing closed connection made by client This option gives the client the possibility to make his own connection layout 2 6 8 Housing extension for options In planning 2 6 9 Housing customized according to drawing If you wish a customized housing please contact us SIEI AREG GmbH Gottlieb Daimler Straße 17 3 74385 Pleidelsheim Germany Fon 49 7144 89736 0 Art No 918 111e Page 18 von 60 Rev 09 14 ...

Page 19: ...nce to neighboring units motors walls etc to ensure a sufficient cooling of the KFM05a KFM05a 180 310 510 KFM05a 500L SIEI AREG GmbH Gottlieb Daimler Straße 17 3 74385 Pleidelsheim Germany Fon 49 7144 89736 0 Art No 918 111e Page 19 von 60 Rev 09 14 ...

Page 20: ...5A must be provided by an external supply The 24V brake is directly connected to the board the 24V supply is connected via X7 1 and X7 2 There is also the possibility to directly connect the 230V brake with the grid from within the KFM05a In this case the brake is active whenever there is a power failure In addition all brake variants can also be switched on and off externally the brakes are conne...

Page 21: ...y be installed at the factory it cannot be added later Notice This option only makes a reset of the undervoltage fault E5 and then you can start further operation of the KFM05a without a reference after mains on if the parameter MOTOR TYP in the version page KFM05a xxx External 24V supply is set 2 8 5 Option analog output In some applications it is required to pass the information about the status...

Page 22: ...interior Section 2 6 or male female connectors for quick and easy change on the housing 3 1 Overview of the Terminals controller version 3 The arrangement of the customer relevant connections in the motor terminal box terminals D Sub 9 and fuse and display and control elements Jumper DIP switch and LED can be seen in the picture below The lines are led outside via PG unions or normal inlets IP 20 ...

Page 23: ...connection of the cable must be protected external Mains filter F1 X12 3 1 2 Fuse F1 The drive is protected with 5 A medium fuse 5 x 20 3 1 3 Terminal X7 View on the terminal X7 Terminal X7 X6 SIEI AREG GmbH Gottlieb Daimler Straße 17 3 74385 Pleidelsheim Germany Fon 49 7144 89736 0 Art No 918 111e Page 23 von 60 Rev 09 14 ...

Page 24: ...ets active The reference potential is set via jumper ST3 State of delivery ST3 in the back reference X7 2 0 V No reference to GND or PE The function of the inputs 1 4 are defined by software Functions of the inputs Connection of the digital inputs Positive logic ST3 in the back standard Negative logic ST3 in the front Connection of the analog inputs Potentiometer connection or 0 10V signal Sensor ...

Page 25: ...logic reference 24Vdc Negative logic reference GND internal wiring external wiring internal wiring external wiring The potential free contact of the relay is connected to X6 25 and X6 26 contact 30VDC 1A The relay has the same function as the output Out 1 The terminals are for optional extensions Option safety relay If the option safety relay is built in then the make contact is on X6 27 contact a...

Page 26: ...ELLOW on enable is set off power amplifier disabled LED 6 GREEN on ready off reset is set 3 1 7 DIP Switch Assignment of the DIP Switch S3 1 Modbus Protocol S3 2 Special function S3 3 Fieldbus controller active S3 4 Option S3 5 Configuration Analog Input 1 0 10 V 0 20 mA S3 6 Configuration Analog Input 2 0 10 V 0 20 mA Switch ON Function active switch to the bottom Standard all OFF switch to the e...

Page 27: ...a better security for PC and KFM05A use commercial contact separators They can be ordered from SIEI AREG GmbH order No 751 000 013 Remark GND is connected internally with PE ground ATTENTION Put the D Sub socket into the KFM05A in a way that the plug will not be damaged bending breaking off and no parts can fall into the electronics SIEI AREG GmbH Gottlieb Daimler Straße 17 3 74385 Pleidelsheim Ge...

Page 28: ...y non polarized holding brakes so no connection sequence has to be followed 3 1 10 Option analog output terminal X5 If the option safety relay and the option analog output are desired the analog output signals are applied to terminal block X5 31 Analog Output 2 0 5 V 1 mA 32 Analog Output 2 0 5 V 1 mA 33 GND for analog output X7 9 The outputs are protected by an internal resistor 3 1 11 Option Key...

Page 29: ...7 2 the maximum current may not more than 100 mA Normally the supply is made with external 24 V The load at each output may not more than 50 mA The outputs are short circuit protected with internal polyfuse PTC With the option DC DC transformer the auxiliary voltage is no longer available SIEI AREG GmbH Gottlieb Daimler Straße 17 3 74385 Pleidelsheim Germany Fon 49 7144 89736 0 Art No 918 111e Pag...

Page 30: ... minimum 10 mm cable 3 2 2 Control connection ST2 digital signals Control connection via ST 2 type P X0412 Bulgin Pin assignment Pin 1 Input 1 24V 10mA Pin 2 Input 2 24V 10mA Pin 3 Input 3 24V 10mA Pin 4 Input 4 24V 10mA Pin 5 Input 5 24V 10mA Enable Pin 6 Common In Pin 7 Output 1 50mA Pin 8 Output 2 50mA Pin 9 Output 3 50mA Pin 10 Common Out Pin 11 24V external supply PLC UB based on reference on...

Page 31: ...face RS422 Pin assignment Pin 1 nc Pin 2 8V Keypad power supply Pin 3 Tx_ Z Data Out invers Pin 4 Rx_A Data In Pin 5 GND Pin 6 nc Pin 7 Tx_Y Data Out Pin 8 Rx B Data In invers 3 2 5 Control connection ST5 analog signals The analog signals control connection is led to plug ST 4 type M12 bushing 5 pins the assignment is described below Pin assignment Pin 1 10 V 10mA power supply potentiometer Pin 2 ...

Page 32: ...scattered and uncontrolled earth currents the KFM05a should be connected via this bolt to the protective earth PE or earth potential 3 2 8 Cable Clance M12 The cable clance is used to connect the power supply of the fan for the KFM05a 500L 3 2 9 Connection advice light version SIEI AREG GmbH Gottlieb Daimler Straße 17 3 74385 Pleidelsheim Germany Fon 49 7144 89736 0 Art No 918 111e Page 32 von 60 ...

Page 33: ... connection ST2 Control connection via ST 2 type RC 16 polig CONINVERS Pin assignment Pin 1 PLC 24 V Pin 9 Output 2 Pin 2 PLC 0 V Pin 10 Output 3 Pin 3 Input 1 Pin 11 Common OUT Pin 4 Input 2 Pin 12 Brake 24 V Pin 5 Input 3 Pin 13 10 Vdc 10 mA Pin 6 Input 4 Pin 14 Input analog 1 Pin 7 Input 5 Enabling Pin 15 Input analog 2 Pin 8 Output 1 Pin 16 GND Connection example see chapter 3 2 6 A coupling c...

Page 34: ...Pin 7 Tx_Y Data Out Pin 8 Rx B Data In invers Pin 9 nc 3 3 5 Status LED Green On Normal Power OK Red Flashing Error Red Green Off Power supply failed 3 3 6 Brass bolt M6 ST6 The brass bolt is needed for the grounding of the KFM05a To improve the EMC and to avoid scattered and uncontrolled earth currents the KFM05a should be connected via this bolt to the protective earth PE or earth potential Cabl...

Page 35: ...3 3 9 Connection advice heavy version SIEI AREG GmbH Gottlieb Daimler Straße 17 3 74385 Pleidelsheim Germany Fon 49 7144 89736 0 Art No 918 111e Page 35 von 60 Rev 09 14 ...

Page 36: ...ential free digital outputs terminals X6 21 to X6 23 are programmed for the messages fault position reached and function by request they can get other functions Their logic function can be reprogrammed each The switching logic is defined with the potential at X6 24 The switching logic of the inputs and outputs can be set independent by each other with jumper ST3 and output X6 24 to positive or neg...

Page 37: ... about the KFM05A and other products of SIEI AREG 5 2 Connection and interface For the connection between KFM05A and PC a cable with at least 3 lines RxD TxD and GND must be used see chapter 3 1 8 ATTENTION Before connecting PC KFM05A switch off both devices to avoid damaging the interface by potential differences ground loops or electrostatics For a better security for PC and KFM05A use commercia...

Page 38: ...ved at any place on the desktop or into other directories After the start following menu appears By clicking the picture of the KFM05a you will reach a page where the desired KFM05a versions for loading the appropriate parameter file KFM05a PAR can be clicked SIEI AREG GmbH Gottlieb Daimler Straße 17 3 74385 Pleidelsheim Germany Fon 49 7144 89736 0 Art No 918 111e Page 38 von 60 Rev 09 14 ...

Page 39: ...saved in the same directory e g C Programme SIEI PC Tools KFM05a KFM42 03 E syDrives as the delivered basic parameter file KFM05a PAR Please be careful about the correct version affiliation e g KFM42 03 and the language version E sy Drive_German German E sy Drive English SIEI AREG GmbH Gottlieb Daimler Straße 17 3 74385 Pleidelsheim Germany Fon 49 7144 89736 0 Art No 918 111e Page 39 von 60 Rev 09...

Page 40: ...ormation about common problems 15 type KFM05a e g type with external 24 V supply 16 display of actual warnings and faults 17 connected or disconnected with KFM05a This was a short explanation The information of Help Topics 14 also can be used to explain the program Every parameter has its own help text For this click the parameter and then press F1 or click the active text if present see an exampl...

Page 41: ...lick a parameter and then press F1 or click the active text if exist Example 2nd parameter page parameter f1 max SIEI AREG GmbH Gottlieb Daimler Straße 17 3 74385 Pleidelsheim Germany Fon 49 7144 89736 0 Art No 918 111e Page 41 von 60 Rev 09 14 ...

Page 42: ...er J has to be BEHIND The input Enable 7 in the Diagnosis Page shows 1 and there is no fault message 6 The motor test window has to activated with a tick 1 click the field The set frequency 4 can be activated with the buttons 2 the other set frequency 5 can be activated with the other buttons 3 SIEI AREG GmbH Gottlieb Daimler Straße 17 3 74385 Pleidelsheim Germany Fon 49 7144 89736 0 Art No 918 11...

Page 43: ...same as 04 but relative not absolute positioning 07 2 positions with safety function version 1 In3 1 With In1 and In2 positions Pos 1 to Pos 4 can be reached If In1 and In2 are active simultaneously fault will be displayed In3 0 Power IGBT disabled motor current free fault reset 08 2 positions via In1 In2 teach in via In3 not yet implemented In3 0 In1 and In2 select the positions In3 1 Teach in mo...

Page 44: ...oor width can be learned via special teach in function 18 Door function with inputs OPEN CLOSE only OPEN and STOP not yet implemented The started door actions are continuing even if the input goes inactive until the next input command appears With DIP switch DIP 4 of the KFM05a this door function can be switched to the time controlled closing function automatic operation as 17 without changing the...

Page 45: ...p sensor or blockade the internal position detection is set to the value Pos 0 Example Pos 0 1000 reference point Pos 1 100 Pos 2 500 At relative positioning the internal position detection actual position is set to 0 before every start Exception after a finished reference motion homing resp mains on it will be started with value Pos 0 ATTENTION Do not use relative positioning for linear axis beca...

Page 46: ...plays are possible Alarm No Alarm description 1 e1 fault cutoff overcurrent 2 e2 fault cutoff overvoltage 3 e3 fault cutoff temperature heatsink 4 e4 fault cutoff temperature motor 5 e5 fault cutoff under voltage 6 e6 fault cutoff 7 ec warning temperature motor 8 ed warning under voltage 9 ee warning temperature heat sink 10 ef warning amplifier is off SIEI AREG GmbH Gottlieb Daimler Straße 17 3 7...

Page 47: ...ned later with button Open KFM_LOAD With an icon in the same manner as program E syDrive see chapter 5 3 page 21 Out of the program E syDrive Interrupt the connection to the KFM05A 1 the last row of E syDrive will show OFF LINE Menu command Service 2 function Tools KFM_LOAD SIEI AREG GmbH Gottlieb Daimler Straße 17 3 74385 Pleidelsheim Germany Fon 49 7144 89736 0 Art No 918 111e Page 47 von 60 Rev...

Page 48: ...s delivered Keypad in real size 8 2 Controls and display functions 8 2 1 Status LED of the Keypad The status of the KFM05a is displayed via LED on the Keypad Significance of the LED BRK not active yellow CNT not active yellow EN Enabling Enable KFM05a green ILim Current limit reached not active red n 0 Standstill yellow AL Alarm red In this version not all Led are used and therefore they aren t di...

Page 49: ...ameters is done with the keys The functions of the KFM05a are not yet triggered with it Some keys have no function in this version ESC Escape DISP Display SAVE Save data CUST Customer menu FIND not active RST not active Arrow to the top Arrow to the right Arrow to the left Arrow to the bottom E Enter GEFRAN SIEI AREG GmbH KFM05a Version 42 03 00 SIEI AREG GmbH Gottlieb Daimler Straße 17 3 74385 Pl...

Page 50: ...vel the current parameter can be open for change An E on the status line is displayed With the arrow keys and the value can be changed The change is done within the volatile memory and is immediately effective Select the menu item data backup memory for permanent storage in non volatile EEPROM ESC On the parameter level and with open parameter the entry is aborted On the parameter level and closed...

Page 51: ...tus line Save data in non volatile memory Change the value savepara from 0 to 7 in the menu data saving The saving in the EEPROM will automaticly be activated After the finish of the saving the value savepara should be changed back to 0 Monitor Freq Steuerung Positionierung Status 0 Status 0 Monitor Drehzahl 1494 1 min Status 0 Status 0 Positionierung Geschw V1 19 9 Hz Status 0 Status 0 SIEI AREG ...

Page 52: ...s Spg output voltage Volt Ausgangs Frq output frequency Hz Drehzahl rotation frequency 1 min Ist Position current position Ink Positions Nr position number Uzk Spg DC voltage Volt Treiberspg driver voltage Volt C Board Temp controllerboard temperature C if probe available Motortemp motor temperature C if motor has an KTY probe Status state drive if 0 everything is ok Digital Input state of the dig...

Page 53: ...ortant values for the door functions Ist Position current position Ink Position 1 position 1 Ink Position 2 position 2 Ink Position 3 position 3 Ink Position 4 position 4 Ink Geschw V1 positioning speed 1 Hz Geschw V2 positioning speed 2 Hz Geschw V3 positioning speed 3 Hz Geschw V4 positioning speed 4 Hz Geschw V_ref speed homing Hz Beschlg pos acceleration pos Hz s accp Verzoeg pos delay pos Hz ...

Page 54: ...n 15 Position 15 Ink Position 16 Position 16 Ink Position 17 Position 17 Ink Position 18 Position 18 Ink 8 4 5 Fehlerspeicher error memory Firmware Vers firmware version z B 42 Modifikation modification subgroup z B 0 neu auslesen error readout EEPROM J N Fehler 0 last error Fehler time since reset error code in hex Fehler 1 prior error direction Fehler 2 prior error direction Fehler 3 prior error...

Page 55: ......

Page 56: ...EC LVD 2006 95 EC is given to the following standards Harmonisierte europäische Normen EMV Richtlinien Referenznummer Ausgabedatum Referenznummer Ausgabedatum EN 61000 6 1 10 2007 EN 55011 11 2007 EN 61000 6 2 03 2006 EN 61000 4 1 10 2007 EN 61000 6 3 09 2007 EN 61000 4 2 12 2009 EN 61000 6 4 09 2007 EN 61000 4 3 06 2008 EN 61000 3 2 03 2010 EN 61000 4 4 11 2010 EN 61000 3 3 06 2009 EN 61000 4 5 0...

Page 57: ......

Page 58: ...2006 EN 61000 4 1 10 2007 EN 61000 6 3 09 2007 EN 61000 4 2 12 2009 EN 61000 6 4 09 2007 EN 61000 4 3 04 2011 EN 61000 3 2 03 2010 EN 61000 4 4 11 2010 EN 61000 3 3 06 2009 EN 61000 4 5 06 2007 EN 61800 3 07 2005 Harmonisierte europäische Normen NSR Richtlinie Referenznummer Ausgabedatum Referenznummer Ausgabedatum EN 50178 04 1998 EN 60034 1 09 2007 EN 60204 1 06 2007 EN 60034 2 1 08 2008 EN 6180...

Page 59: ...Note ...

Page 60: ......

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