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Instruction Manual
SIEIDrive
General-Purpose Inverter
230/400/460V Class
575V Class
AGy -EV
Page 1: ... Instruction Manual SIEIDrive General Purpose Inverter 230 400 460V Class 575V Class AGy EV ...
Page 2: ...y instruction section carefully Keep the manual in a safe place and available to engineering and installation personnel during the product functioning period Gefran S p A has the right to modify products data and dimensions without notice The data can only be used for the product description and they can not be understood as legally stated properties This manual is updated according to firmware ve...
Page 3: ... and Minimum Cabinet Opening Suggested for the Cooling 27 4 2 1 Cooling Fans Power Supply 28 4 3 Installation Mounting Clearance 29 4 4 Motors and Encoder 30 4 4 1 AC Induction Motors 30 4 4 2 Encoder 31 Chapter 5 Wiring Procedure 33 5 1 Accessing to the Connectors 33 5 2 Power Section 35 5 2 1 Maximum Cable Cross Section for Power Terminals 36 5 2 2 Rectification and Intermediate D C Circuit 37 5...
Page 4: ...dvanced settings 66 Chapter 7 Parameter Description 67 7 1 Parameters List 67 7 2 Menu d DISPLAY 96 Basic 96 Overload 97 Inputs Outputs 98 Encoder 101 Option 102 Pid 102 Alarm list 103 Drive Identification 103 Utility 104 7 3 Menu S START UP 105 Power Supply 105 V F Characteristic 105 Motor Data 106 Commands Referencies 107 Functions 109 Utility 110 7 4 Menu I INTERFACE 111 Digital Inputs Regulati...
Page 5: ...Fault Configuration 173 Phase Loss Detection 173 Voltage Reduction Configuration 174 Frequency Threshold 175 Steady State Signalling 177 Heatsink Temperature Threshold 177 PWM Setting 178 Dead Time Compensation 179 Display Setting 179 Protection 180 7 7 Menu A APPLICATION 181 PID Setting 181 PID Gains 185 PID Limits 185 Programmable Logic Inputs 188 7 8 Menu C COMMANDS 190 Basic 190 Alarm Register...
Page 6: ...xploitation Ces consignes doivent être rigoureusement respectées pour optimiser ces applications NOTE Indicates an essential or important procedure condition or statement Indique un mode d utilisation de procédure et de condition d exploitation essentiels ou importants Warning Caution Attention 8 1 3 1 The address 197 8 1 3 2 The function code 197 8 1 3 3 CRC16 198 8 1 3 4 Message synchronization ...
Page 7: ...ecte des instruments Fire and Explosion Hazard Fires or explosions might result from mounting Drives in hazardous areas such as locations where flammable or combustible vapors or dusts are present Drives should be installed away from hazardous areas even if used with motors suitable for use in these locations Risque d incendies et d explosions L utilisation des drives dans des zônes à risques prés...
Page 8: ...ccasionnel ne puisse arriver avec les parties sous tension Do not connect power supply voltage that exceeds the standard specification voltage fluctuation permissible If excessive voltage is applied to the Drive damage to the internal components will result Ne pas raccorder de tension d alimentation dépassant la fluctuation de tension permise par les normes Dans le cas d une alimentation en tensio...
Page 9: ... entrée avec la sortie du convertisseur Bypass A capacitative load e g Var compensation capacitors should not be connected to the output of the drive terminals U2 V2 W2 Aucune charge capacitive ne doit être connectée à la sortie du convertisseur bornes U2 V2 et W2 par exemple des condensateurs de mise en phase The electrical commissioning should only be carried out by qualified personnel who are a...
Page 10: ...r triangle étoile avec point milieu ramené à la terre In case of a three phase supply not symmetrical to ground an insulation loss of one of the devices connected to the same network can cause functional problem to the drive if the use of a delta wye transformer is avoided Si le réseau n est pas équilibré par rapport à la terre et qu il n y a pas de transformateur raingle étoile une mauvaise isola...
Page 11: ...ch motors on and off during the Inverter operation see chapter 5 2 3 If AC motors that are not specially manufactured to operate with an inverter are used a reduction of 5 10 in supplied current must be taken into account In case that the rated torque is requested even in the low frequency range further reductions of the heat will be obtained by an external fan If no assisted ventilation is availa...
Page 12: ...rial interface Ramp function generator with linear or S shaped ramp Direct current braking by commands a thru digital input b automatic injection below a set frequency c Before starting the motor used with pump and fan drives which are driven by the medium or by the air and are already turning before the drive is started D C braking prevents the Inverter being switched on when already turning A ra...
Page 13: ...f this arises from changes in temperature see section 3 4 1 Permissible Environmental Conditions This does not however apply when the devices are in operation Always ensure that there is no moisture condensation in devices that are connected to the power supply 3 1 2 Inverter Type Designation The technical specification of the AGy Drive is stated in the type code Example AGy EV 2040 KB X X X AGy D...
Page 14: ...50 60Hz 3Ph 15A 575 Vac With line Choke Out 0 575Vac 400Hz 3Ph 10Hp 575Vac 13 3A 575V Cont Serv 12 6A 575Vac Ovld 150 SHORT CIRCUIT WITH STAND RATING 10KA 600Vac max LISTED INDUSTRIAL CONTROL EQUIPMENT 31KF Type Inverter model S N Serial number Main Power In Power supply voltage AC Input current Frequency Main Power Out Output voltage Output current Output frequency Figure 3 1 3 2 Firmware Card Re...
Page 15: ...supply voltage 230V 480V for AGy 4 and 575V for AGy 5 2 AC Mains choke see section 5 7 1 3 Three phase rectifier bridge Converts the alternating current into direct current using a three phase full wave bridge 4 DC intermediate circuit With charging resistor and smoothing capacitor Direct voltage UDC 2 x Mains voltage ULN 5 IGBT inverter Converts direct voltage to a variable three phase alternatin...
Page 16: ...tter free from direct sunligth vibration dust corrosive or inflammable gases fog vapour oil and dripped water avoid saline environment Up to 1000m 3281 feet above sea level for higher altitudes a current reduction of 1 2 for every 100m 328 feet of additional height applies A light condensation of moisture may occur for a short time occasionally if the device is not in operation class 2K3 as per EN...
Page 17: ... an AC input choke see paragraph 5 7 1 Note from the table of paragraph 3 3 2 1 the allowable mains voltages The cycle direction of the phases is free Voltages lower than the min tolerance values can cause the block of the inverter It is possible to obtain the automatical restart of the inverter after another failure has occured For further information see paragraph 7 6 Autoreset Configuration sec...
Page 18: ...9 7 34 41 55 69 81 99 124 161 183 218 282 348 U LN 460Vac f SW default IEC 146 class 2 A 1 9 3 2 4 4 5 9 7 6 11 0 14 0 21 0 27 0 31 37 50 63 74 90 112 146 166 198 257 317 f SW switching frequency Default kHz f SW switching frequency Higher kHz 4 I ovld short term overload current 200 of I 2N for 0 5s on 60s A 4 4 7 2 10 2 13 6 17 4 23 32 2 45 60 70 86 116 144 170 208 258 338 382 454 n a n a Derati...
Page 19: ...2 53 63 78 99 125 144 192 f SW switching frequency Default kHz f SW switching frequency Higher kHz 2 I ovld short term overload current 200 of I 2N for 0 5s on 60s A 7 0 8 2 12 8 19 6 25 2 34 44 54 66 84 106 126 156 198 249 288 384 Derating factor K T for ambient temperature K F for switching frequency 0 87 0 64 0 87 n a U LN AC Input voltage V AC Input frequency Hz I N AC Input current for contin...
Page 20: ...al current values for typical service profiles Ambient temperature 40 C 104 F standard switching frequency Similar criteria apply for operation with additional derating factors Table 3 3 4 1 Nominal Drive Current I2N 1 I2N 2 I2N 3 I2N 4 I2N 5 I2N 6 A A A A A A 1007 2 4 2 2 2 1 1 9 2002 3 8 3 5 1015 4 0 3 6 3 5 3 2 2003 4 5 4 1 1022 5 6 5 1 4 9 4 4 2005 7 0 6 4 1030 7 5 6 8 6 5 5 9 3007 10 8 9 8 20...
Page 21: ...lt Digital input 4 Jog default Digital input 3 Stop 3 wires default Digital input 2 Freq sel 2 default Digital input 1 Freq sel 1 default No 4 Digital output 4 Programmable Digital outputs Digital output 1 Drive ready default Digital output 2 Steady state default Digital output 3 Alarm state default Digital output 4 Motor running default NOTE Dig out 1 2 open collector type 50V 50mA Dig out 3 4 re...
Page 22: ...22 Chapter 3 Inspection Procedure Component Identification and Standard Specification AGy EV Instruction manual NOTE ...
Page 23: ...07 3 5 7 7 1015 3 6 7 9 1022 1030 2040 2055 2075 3110 3150 2002 2003 2005 4 8 10 6 3007 3010 3015 3020 agy3100 Drive dimensions mm inch 151 5 5 9 306 5 12 0 199 5 7 8 62 2 4 115 4 5 296 5 11 6 208 8 2 69 2 7 115 4 5 8 8 19 4 3 7 8 1 115 4 5 299 5 11 7 164 6 5 315 12 4 4 95 10 9 8 6 19 4 6 10 1 8 2 18 310 5 12 2 208 8 2 323 12 7 240 9 5 168 6 6 240 9 5 62 2 4 84 3 3 84 3 3 Type AGy 4 230V 480V AGy ...
Page 24: ... 4 1 2 AGy Mounting Methods for Sizes 1007 3150 230V 480V and 2002 3020 575V E1 E2 E3 E4 E5 Ø d 1007 1015 1022 1030 2040 2055 2075 3110 3150 2002 2003 2005 3007 3010 3015 3020 agy3101 284 11 2 299 5 11 8 164 6 5 315 12 4 145 5 5 7 199 7 8 9 0 35 AGy 4 230V 480V AGy 5 575V M5 99 5 3 9 145 5 5 7 199 7 8 284 11 2 115 4 5 299 5 11 7 299 5 11 8 Type 9 0 35 Drive dimensions mm inch 69 2 7 115 4 5 299 5 ...
Page 25: ...0 22 2 48 9 5450 5550 6750 59 130 741 29 2 725 28 5 7900 75 4 166 1 71100 80 2 176 7 71320 86 5 190 6 81600 82000 4025 4030 4040 31 6 67 9 5050 5060 5075 6100 83 183 921 36 2 903 35 5 7125 7150 8200 131 288 6 1183 46 6 agy3105gb 442 17 4 947 37 3 475 18 7 M6 1095 43 1 297 5 11 7 150 15 91 555 21 2 590 23 2 268 10 5 309 12 1 489 19 2 268 10 5 225 8 8 350 13 8 965 38 509 20 418 16 4 605 23 8 569 22 ...
Page 26: ...26 Chapter 4 Installation Guidelines AGy EV Instruction manual Figure 4 1 5 Keypad Positioning To allow a confortable viewing angle the keypad can be oriented on three different positions ...
Page 27: ...650 1820 2000 2 0 0 2 2 0 0 3 2 0 0 5 3 0 0 7 3 0 1 0 3 0 1 5 3 0 2 0 4 0 2 5 4 0 3 0 4 0 4 0 5 0 5 0 5 0 6 0 5 0 7 5 6 1 0 0 7 1 2 5 7 1 5 0 8 2 0 0 PV Heat dissipation ULN 575Vac 1 W 75 80 128 215 266 338 453 515 620 810 1070 1155 1480 2150 2760 2760 3250 1 fSW default I2 I2N Airflow of fan Internal fan m3 h 11 11 11 30 30 30 30 Heatsink fans m3 h 30 30 2x30 2x79 2x79 2x79 2x79 2x80 2x80 170 650...
Page 28: ... 1 2A 115V 60Hz 0 65A 230V 50Hz 81600 82000 1 65A 115V 60Hz 0 70A 230V 50Hz Figure 4 2 1 UL Type Fans Connections on 7900 71320 230V 480V and 7125 8200 575V M U3 2V3 1V3 0 115 230 AUTOTRAFO 230VAC fans Drive Figure 4 2 2 UL Type Fans Connections on 6750 82000 230V 480V and 6100 575Vac M U3 2V3 1V3 No 2 115VAC fans M Drive Figure 4 2 3 Example for External Connection U3 2V3 1V3 230VAC U3 2V3 1V3 11...
Page 29: ...low of air is ensured The clearance to the device must be at least 150 mm 6 inches A space of at least 50 mm 2 inches must be ensured at the front On sizes 81600 and 82000 AGy 4 230 480Vac and 8200 AGy 5 575Vac the top and bottom clearance must be at least 380 mm 15 inches on front and sides must be ensured a space of at least 140 mm 5 5 inches Devices that generate a large amount of heat must not...
Page 30: ...d performances Notice also what is stated in section 3 3 4 AC Output about the voltages and the motor power Star or delta connection Motors can be connected in both star or delta connections Experience has shown that star connected motors have better control properties so star connections are preferred Cooling The cooling of three phase motors is normally implemented by means of a fan that is moun...
Page 31: ...e drive only when the optional card EXP ENC AGY is mounted The card is plugged onto the regulation board through the XENC connector The terminals on the optional card should be directed towards the terminals of the regulation card AGy is able to read digital encoders with either one channel A A or two channels B B A A AGy can be configured to supply and read either HTL 24V or TTL 5V or 8V encoders...
Page 32: ...32 Chapter 4 Installation Guidelines AGy EV Instruction manual NOTE ...
Page 33: ...n the above figure 3 unscrew the two screws 4 to remove the cable entry plate The top cover must be removed in order to mount the option card and change the internal jumper settings remove the keypad and disconnect the connector 5 lift the top cover on the bottom side over the connector level and then push it to the top 6 Sizes 3110 3150 230V 480V and 3007 3020 575V The terminal cover and cable en...
Page 34: ...of the device must be removed in order to fit the electrical connections unscrew the two screw 2 and remove the cover 1 The top cover must be removed in order to mount the option card and change the internal jumper settings unscrew the two screw 3 and remove the top cover by moving it as indicated on figure 4 In order to avoid damages of the device it is not allowed to transport it by handling on ...
Page 35: ...1 U2 T1 V2 T2 W2 T3 C D PE2 PE1 EM EM FEXT FEXT Max Function Motor ground connection Braking unit resistor command braking resistor must be connected between BR1 and C Intermediate circuit connection AC mains voltage 230V 15 480V 10 or 575 V 10 See table 3 3 2 1 Motor connection Ground connection 770 Vdc 230 480 Vac 900 Vdc 575 Vac 1 65 x I2N AC line volt 3Ph 1 36 I2N Reserved active on lift softw...
Page 36: ... 4040 5050 5060 5075 6100 7125 7150 8200 AWG 6 4 1 0 2 0 4 0 350 mm 2 16 25 50 70 95 185 Tightening torque Nm 2 4 12 12 10 30 AWG 10 6 mm 2 6 16 Tightening torque Nm 0 9 3 AWG mm2 Tightening torque Nm agy4040gb 2 4025 2 2 10 6 0 9 6 16 10 6 0 9 16 terminals not available 2 50 4 2 4 BR1 terminals PE1 PE2 terminals 6 16 6 16 2 0 5 a 0 6 1 2 a 1 5 U1 V1 W1 U2 V2 W2 C D terminals 2 35 PE1 PE2 terminal...
Page 37: ...he connected motor deceleration or braking phase energy is fed back into the intermediate circuit via the Inverter resulting in an increase in the intermediate DC circuit voltage UDC Once a certain voltage is reached the Inverter is blocked the contact between terminals 2 and 3 alarm relay will open To RESET see paragraph 7 6 Autoreset Configuration section D C UDC ULN ULN ULN Figure 5 2 3 1 Recti...
Page 38: ... of poles since the slips of each motor change in relation of the load variation and of its characteristics Motors can be connected or disconnected individually at the output Particular care should be taken when connecting or disconnecting motor units The following should be noted at the instant of disconnection motors generate voltage peaks since an inductive current is being broken This is not g...
Page 39: ...ctory Function Jumper to disconnect 0V24 regulation section from ground ON 0V24 connected to ground OFF 0V24 disconnected from ground Jumper to disconnect 0V regulation section from ground ON 0V connected to ground OFF 0V disconnected from ground Selection of the internal external supply of the RS485 serial interface ON Serial interface supplied from the regulation section OFF Serial interface sup...
Page 40: ...ital input Default Programmable analog output Default Programmable VOLTAGE analog input Default Programmable CURRENT analog input Default 10 V potential voltage reference Programmable VOLTAGE analog input Default 0 V 10 reference for analog inputs outputs 10 V potential voltage reference Programmable analog output Default Common reference for Digital outputs 3 Motor running 7 Freq sel 1 8 Freq sel...
Page 41: ...The differential signal is transferred via PIN 3 TxA RxA and PIN 7 TxB RxB Bus terminating resistors must be connected at the physical beginning and end of an RS 485 bus in order to prevent signal reflection The bus terminatingresistors onAGy EV drives are connected via jumpers S3 and S4 This enables a direct point to point connection with a PLC or PC NOTE Ensure that only the first and last drop ...
Page 42: ...und in the tables of Chapter 7 1 INTERFACE Menu Serial Configuration For the RTU Modbus Protocol see chapter 8 1 of this manual 5 4 2 RS 485 Serial Interface Connector Description On the AGy inverter serial connection is available on connector XS D SUB type Table 5 4 2 1 Assignment of the XS Connector for the RS 485 Serial Interface Designation Function I O Elec Interface PIN 1 Internal use PIN 2 ...
Page 43: ...0 10 V 20 19 1 NO NC CM 3 2 Freq Sel 1 Default configuration K1M F1 L1 L2 L3 Motor running Dig Input 6 Stop 3wires An Input 3 An Input 1 10 V Freq out abs 10 V Output curr 0 10 V or 10 V Allarm state 0 V 24 0 V 24 Dig Output 4 NO Dig Output 3 NO GROUND REF 17 16 34 CM OUT terminal 11 Open collector multi function outputs Drive ready Steady state 24V terminal 9 Load Load Default configuration Dig O...
Page 44: ...alues are taken directly from the input output level of a programmable controller Grounding of the 0 V rail of a PLC is generally required In this instance the reference points for the control commands on the Inverter terminals 10 11 must not be grounded To provide a high level of noise immunity it is recommended that a 0 1μF 250V DC capacitor be connected between terminals 10 11 and ground Where ...
Page 45: ... 6 inverters If necessary dissipate braking energy a single internal braking unit with external resistor has to be used or one or several external braking unit see manual BU32 BUy Fast fuses F12 F62 have to be fitted on the dc link side C and D terminals of each inverters see chapter 5 6 2 Figure 5 5 3 1 Parallel Connection on the AC and DC Side of Several Inverters M1 3 M2 3 M6 3 F11 L1 F21 L2 F6...
Page 46: ...22GR54 F4M13 A70P40 FWP40 S7G52 3020 25000 4025 50000 4030 50000 4040 50000 Z22GR63 F4M17 A70P60 4 FWP60B S7I34 5050 50000 S00C üf1 80 80A 660V F4EAF or Z22gR80 A70P80 FWP80 S7G54 5060 50000 S00C üf1 80 100A 660V F4EAG or M00üf01 100A 660V A70P100 FWP100 S7G55 5075 50000 S00C üf1 80 125A 660V F4EAJ or M00üf01 125A 660V A70P125 FWP125 S849B 6100 50000 S00C üf1 80 160A 660V F4EAL or M00üf01 160A 660...
Page 47: ...250 FWP250 S7G59 7900 S1üF1 110 315A 660V F4G30 A70P350 FWP350 S7G61 71100 S1üF1 110 400A 660V F4G34 A70P400 FWP400 S7G62 71320 81600 82000 S1üF1 110 600A 660V A70P600 FWP600 S7G65 Fuses type Code Code 2002 A100P15 S85A0 2003 A100P15 S85A0 2005 A100P20 S85A1 3007 A100P30 S85A2 3010 A100P35 FWJ35 S85A3 3015 A100P50 FWJ50 S85A4 3020 A100P60 FWJ60 S85A5 4025 A100P60 FWJ60 S85A5 4030 A100P70 FWJ70 S85...
Page 48: ...Siba 70 059 76 2 5 Schurter 0034 5233 Bottom cover power terminals side agy0702gb AGy 4 230V 480V 4025 8200 2A fast 5 x 20 mm Bussmann SF523220 or Schurter FSF0034 1519 or Littlefuse 217002 24V F1 AGy 5 575V 2A fast 5 x 20 mm Bussmann SF523220 or Schurter FSF0034 1519 or Littlefuse 217002 4185 82000 F1 24V 5 7 Chokes Filters Optional NOTE A three phase inductance should be connected on the AC Inpu...
Page 49: ...0 3 5 60 2 4 3020 0 7 28 5 57 50 60 LR3y 5 020 S7AD1 6 2 13 7 150 5 9 164 6 4 106 4 2 90 3 5 70 2 8 agy0703gb 182 7 2 130 5 1 150 5 9 70 2 8 LR3 022 S7FF4 7 8 17 2 180 7 1 300 11 8 265 10 4 210 8 3 250 9 8 215 8 5 180 7 1 Dimensions mm inch 120 4 72 125 4 92 65 2 56 100 3 94 45 1 77 240 9 4 150 5 9 12 5 27 6 55 121 3 Code S7FF1 S7D19 1 8 3 9 1 9 4 2 AGy 5 575V AGy 4 230V 480V Drive type LR3 055 LR...
Page 50: ... 5 020 106 4 2 90 3 5 80 3 1 70 2 8 S7FI5 6 2 13 7 150 5 9 164 6 4 S7FI4 5 11 150 5 9 152 6 1 13 8 25 3 LU3 5 010 8 5 LU3 5 003 S7FI2 2 4 4 27 5 60 6 300 11 8 42 1 6 Please contact the nearest GEFRAN office 260 10 2 240 9 4 75 2 6 100 3 9 200 7 9 200 7 9 80 3 1 250 9 8 90 3 5 5 8 12 8 18 5 40 8 240 9 4 210 8 3 150 5 9 14 30 9 240 9 4 210 8 3 180 7 1 200 7 9 8 17 6 180 7 1 170 6 7 180 7 1 130 5 1 1...
Page 51: ... 480 24 S7DER 1 4 3 1 375 14 8 150 5 9 45 1 8 360 14 2 105 4 1 M5 Ø6 3110 2 EMI FFP 480 30 S7DES 1 6 3 5 390 15 4 200 7 9 45 1 8 375 14 8 155 6 1 M5 Ø6 3150 2 EMI FFP 480 40 S7DET 2 3 5 1 390 15 4 200 7 9 45 1 8 375 14 8 155 6 1 M5 Ø6 4185 4220 2 EMI 480 45 S7DFU 1 3 2 9 250 9 8 85 3 3 90 3 5 235 9 3 60 2 4 M6 4300 2 EMI 480 55 S7DFV 2 4 4 250 9 8 85 3 3 90 3 5 235 9 3 60 2 4 M6 4370 2 EMI 480 70 ...
Page 52: ...anual 5 7 3 1 EMI filter connections for Sizes 1007 3150 230V 480V AC Power Supply Cabinet Mounting panel AC Drive AC Mains choke Ground Bus Motor cable terminals AC Motor EMI filter U1 V1 W1 U2 V2 W2 PE2 PE1 AC Mains Contactor AC fuses Output reactor ...
Page 53: ...apter 5 Wiring Procedure 53 5 7 3 2 EMI filter connections for Sizes 4185 82000 230V 480V Supply Cabinet Mounting panel Inverter Line reactor EMI FN filter Ground Bus Motor cable terminals Motor U V W PE U2 V2 W2 PE Output reactor ...
Page 54: ...s providing very short deceleration times and restricted four quadrant operation Figure 5 8 1 Operation with Braking Unit Principle E 3 M _ R BR BU U ZK Drive sizes 1007 up to 3150 230V 480V and 2002 up to 3020 575V have as standard an internal braking unit Drive sizes 4185 up to 5550 230V 480V and 4025 up to 5075 575V can be equipped with an internal braking unit see section 3 1 2 Inverter type d...
Page 55: ...7 3110 12 22 17 36 3150 17 31 16 26 4185 4220 18 52 42 15 4300 37 23 4370 29 37 5450 5550 50 104 22 7 5 6750 82000 2002 2003 2005 3007 3010 3015 5 8 13 17 74 3020 10 3 23 16 42 4025 19 42 42 23 4030 19 42 23 23 4040 24 54 37 18 5050 24 54 37 18 5060 37 84 22 11 6 5075 37 84 22 11 6 6100 8200 agy0706gb External braking unit optional AGy 5 575V 4 4 9 7 16 100 3 1 6 9 19 140 AGy 4 230V 480V External ...
Page 56: ... 4 3 09 260 10 24 47 1 85 106 4 17 17 5 69 93 5 3 68 3007 7 5 38 750 100 RFPD 750 DT 100R S8SY4 1 7 3 75 200 7 9 70 2 8 106 4 17 17 5 69 93 5 3 68 3010 9 48 900 100 RFPD 900 DT 100R S8T0CM 2 2 4 85 260 10 2 70 2 8 106 4 17 17 5 69 93 5 3 68 3015 11 58 1100 74 RFPD 1100 DT 74R S8T0CL 2 7 5 95 320 12 6 70 2 8 106 4 17 17 5 69 93 5 3 68 3020 20 82 2100 42 BR T2K0 42R S8T00M 6 2 13 7 625 24 6 100 3 9 ...
Page 57: ...afety thermostat 68R resistor value 68 Ω NOTE The suggested match of resistor model and inverter size allows a braking stop at nominal torque with duty cycle TBR TC 20 Where TBR Braking time TC Cycle time Figure 5 8 4 Braking cycle with TBR TC 20 TC P n TBR n t The standard resistor can be used for couplings different from the ones above reported These resistors whose technical data are reported i...
Page 58: ...e power of the cycle see fig 5 8 5 2 P x T 2T MB BR C PNBR The average power of the cycle must not be higher than the nominal power of the resistor B If TBR EBR PPBR that is to say in case of very long braking time it must be dimensioned PMB PNBR Figure 5 8 5 Generic braking cycle with triangular profile TC n P PPBR TBR t PMB If one of the above mentioned rules is not respected it is necessary to ...
Page 59: ...7 2 1 2002 3 8 1015 3 5 2003 4 5 1022 4 9 2005 7 0 200 1030 6 5 3007 10 8 2040 8 3 3010 13 8 2055 12 1 3015 18 7 2075 15 4 3020 24 2 3110 23 1 4025 30 230 3150 29 7 4030 36 230 4185 34 4040 46 230 4220 41 4050 58 300 4300 55 5060 69 300 4370 69 90 5075 86 300 5450 81 6100 109 300 5550 99 7125 137 300 6750 124 7150 158 300 7900 161 8200 218 300 71100 183 71320 218 81600 282 82000 348 agy0708gb 220 ...
Page 60: ...through parameters or to increase numeric values while in editing mode it can also be used to increase motorpotentiometer reference value when F 000 Motorpot ref parameter is displayed F FREQ RAMP menu W DOWN button Used to scroll down through parameters or to decrease numeric values while in editing mode it can also be used to decrease motorpotentiometer reference values when F 000 Motorpot ref p...
Page 61: ... has a two languages at once feature The following versions are available check the type on the label at the rear KB EV LCD I English and Italian version KB EV LCD F English and French version KB EV LCD D English and German version KB EV LCD E English and Spanish version The default language for all versions is English To select the second language e g Italian in the KB EV LCD I keyboard version o...
Page 62: ...o the firmware version of the drive The directory corresponding to the version of the drive firmware is shown by default 7 Click on the Download button This operation will take some time During this phase a progress bar indicates the process 8 If the operation is completed without errors the message Loading completed is shown 6 4 Moving Through the Drive Main Menu Soon after the keypad display wil...
Page 63: ...E I775 6 6 Parameters Modification Example how to change a frequency reference FREQ RAMP menu FREQ RAMP F100 Frequency ref 0 E Frequency ref 0 0 0 Hz Decrease Frequency ref 0 200 Hz Frequency ref 0 10 0 Hz Increase E To confirm new setting NOTE Same procedure is also valid to Enable Disable a function i e S 401 Auto boost en or program the drive I Os i e I 000 Dig input 1 cfg etc ...
Page 64: ... terminals 5 and 8 and pressing the START button on the keypad the drive will start and the motor will accelerate up to a frequency equal to the one of the input AC mains NOTE Before executing the trial run make sure that motor rotation at rated frequency is compatible with the applied load If not skip the test run and proceed to the standard settings It is possible to execute the trial run at red...
Page 65: ...acceleration and deceleration Edit parameter S 300 to set the desired acceleration time ramp times This is the time needed to accelerate from zero to rated frequency and is expressed in seconds Edit parameter S 301 to set the desired deceleration time This is the time needed to decelerate from rated frequency to zero and is expressed in seconds Set the voltage boost characteristic of the drive If ...
Page 66: ...rocedure to end Goto 15 Save drive parameters Execute the Save Parameter command S 901 1 in order to store the actual set of parameters in the drive permanent memory If this operation is not performed all the modified parameters will be restored to the last saved value if the power is cycled Advanced settings Depending on the application it may be necessary to change drive parameters that are not ...
Page 67: ...ngs Menu of control type parameters Save Load default etc Menu not available on the keypad It is reserved to set the drive parameters through Serial line and or through Field bus cards Chapter 7 Parameter Description 7 1 Parameters List Legend of drive menu contents NOTE In this chapter the functions of each drive parameter are described Depending on the keypads type only the parameter code will b...
Page 68: ...0Hz V Hz 404 P 020 405 P 021 POWER SUPPLY START UP I PA CODE LCD DISPLAY PARAMETER PICK LIST DESCRIPTION CODE LCD SELECTION DESCRIPTION D EFAULT M IN M AX U NIT V ARIA TION S M ENU A LIAS NOTE ALIAS On STARTUP menu only Parameter code of same parameter on other menu Parameter value depends on the drive size Parameter value depends on the drive nominal main voltage and main frequency Value depends ...
Page 69: ...r sensor measured Drive overload 100 alarm threshold Motor overload 100 alarm threshold Braking resistor overload 100 alarm thr Reserved Digital inputs status acquired by the drive terminal or virtual Digital inputs terminal status of the drive regulat board Virtual digital inputs status from drive serial link or field bus card Expansion digital inputs status optional terminal or virtual Expansion...
Page 70: ...ck value Analog input 2 destination it shows the function associated to this AI Analog input 2 output block value Analog input 2 input block value Analog input 3 destination it shows the function associated to this AI Analog input 3 output block value Analog input 3 input block value Number of encoder pulses recorded in the time interval defined by parameter I 504 Encoder frequency reading Motor f...
Page 71: ...gnal PID error signal PID integral component PID output signal Last alarm stored by the drive alarm list Second to last alarm Third to last alarm Fourth to last alarm Drive rated current it depends on the drive size Software version part 1 Software version part 2 Reseved Reseved Reseved Reseved Drive size code As for d 350 0 1 2 3 0 1 2 3 4 5 6 7 8 15 See paragraph 9 3 03 01 00 00 0 1 2 3 4 5 6 7 ...
Page 72: ...131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 0 400Vac 1 460 or 575Vac 061 099 Utility 45kW 230 400 460V 55kW 230 400 460V 75kW 230 400 460V 90kW 230 400 460 110kW 230 400 460V 132kW 230 400 460V 160kW 230 400 460V 18 5kW 230 400 460V 200kW 230 400 460V 2 0Hp 575V 3 0Hp 575V 5 0Hp 575V 7 5Hp 575V 10Hp 575V 15Hp 575V 20Hp 575V 25Hp 575V 30Hp 575V 40Hp 575V 50 Hp 575V 60Hp 575V 75H...
Page 73: ... 1 Deceleration ramp delay time 1 230 380 400 420 440 460 480 500 575 50 60 0 Keypad 1 Terminals 2 Virtual 3 Serial 4 Control word 0 Null 1 Analog inp 1 2 Analog inp 2 3 Freq ref x 4 Multispeed 5 Motorpotent 6 Analog inp 3 7 Encoder 8 Profidrive 230V only for AGy 4 380V only for AGy 4 400V only for AGy 4 420V only for AGy 4 440V only for AGy 4 460V only for AGy 4 480V only for AGy 4 500V only for ...
Page 74: ...ions Automatic boost function enabling Slip compensation Response time of slip compensation Motor tuning command Save parameters 0 Disable 1 Enable 1 2 1 2 Automatic boost function disabled Automatic boost function enabled No action Autotune command execution No action Save parameters command execution 1 0 0 0 0 1 1 1 0 0 0 0 0 1 1 25 0 1 250 10 2 2 of S 100 of S 100 sec 0 1 1 0 1 421 P 120 423 P ...
Page 75: ... START Speed REVERSE command External fault with NO Normal Open contact External fault with NC Norm Closed contact Alarm reset command JOG frequency reference enabling Binary selection for Multispeed Binary selection for Multispeed Binary selection for Multispeed Binary selection for Multispeed Binary selection for Multiramp Binary selection for Multiramp Drive Enable with NC Norm Closed contact D...
Page 76: ... NOT 1 Output block set up NOT 2 Output block set up NOT 3 Output block set up NOT 4 Digital Output 1 configura tion As for I 000 As for I 000 As for I 000 As for I 000 As for I 000 As for I 000 As for I 000 As for I 000 As for I 000 As for I 000 As for I 000 As for I 000 As for I 000 As for I 000 As for I 000 As for I 000 0 Drive Ready 1 Alarm state 2 Not in alarm 3 Motor run 4 Motor stop 5 REV r...
Page 77: ...PID error is A 058 see chapter 7 7 PID error is A 059 see chapter 7 7 Clockwise rotation of the encoder Counter clockwise rotation of the encoder Encoder not rotating Encoder is rotating general signalling Positive logic for Ext fault alarm signalling Negative logic for Extern fault alarm signalling Serial link communication time out Output frequency within the range defined by P 440 and P 441 Out...
Page 78: ...t 72 OR 2 out 73 OR 3 out 74 NOT 1 out 75 NOT 2 out 76 NOT 3 out 77 NOT 4 out As for I 100 As for I 100 As for I 100 As for I 100 As for I 100 As for I 100 Kinetic energy recovering during mains loss Emergency stop after mains loss detection CD braking in progress Set when the integrator d 051 100 and Reset when d 051 0 Set if d 051 is greater or equal to 90 Set when the integrator d 052 100 and R...
Page 79: ...ilter on Analog input 3 Analog Input 3 dead band Analog Output 1 configura tion 0 10V 1 0 10V 0 20mA 0 10V 1 0 10V 0 20mA 1 0 10V 0 20mA 2 4 20mA 0 Freq out abs 1 Freq out 2 Output curr 3 Out voltage 4 Out trq pos 5 Out trq abs 6 Out trq 7 Out pwr pos 8 Out pwr abs 9 Out pwr 10 Out PF 11 Enc freq abs 12 Encoder freq 13 Freq ref abs 14 Freq ref 15 Load current 16 Magn current 17 PID output 18 DClin...
Page 80: ...pansion Virtual Digital Inputs enabling Virtual Digital Outputs setting enabling Expansion Virtual Digital Outputs enabling Virtual Analog Inputs enabling Virtual Analog Outputs enabling Enabling of the encoder measure Encoder nameplate pulses per revolution Encoder channels configuration Multiplier factor of the encoder pulses set in the I 501 Encoder pulses sampling time Encoder power supply lev...
Page 81: ... 4 ModBus 8N1 5 JBus 8N1 0 600 baud 1 1200 baud 2 2400 baud 3 4800 baud 4 9600 baud 5 19200 baud 6 38400 baud 0 Disable 1 Enable 0 Board Off 1 Board master 2 IO Board 3 Board free 4 SBI Board 0 Board Off 1 Board master 2 IO Board 3 Board free 4 SBI Board 0 10 Kbit s 1 20 Kbit s 2 50 Kbit s 3 125 Kbit s 4 250 Kbit s 5 500 Kbit s 6 1000 Kbit s 0 Custom 1 PPO1 2 PPO2 3 PPO3 4 PPO4 0 OFF 1 CAN Open 2 ...
Page 82: ... 4 SBI to Drv W 5 Drv to SBI W 0 Drv to SBI W 1 Drv to SBI W 2 Drv to SBI W 3 Drv to SBI W 4 Drv to SBI W 5 Word 2 from SBI to drive Word 3 from SBI to drive Word 4 from SBI to drive Word 5 from SBI to drive Word 0 from drive to SBI Word 1 from drive to SBI Word 2 from drive to SBI Word 3 from drive to SBI Word 4 from drive to SBI Word 5 from drive to SBI 0 0 0 0 1 2 3 4 5 6 0 0 0 0 0 0 0 0 0 0 19...
Page 83: ...polar 1 Bipolar 0 Disable 1 Enable 0 Last value 1 Follow ramp 0 Null 1 Analog inp 1 2 Analog inp 2 3 Freq ref x 4 Multispeed 5 Motorpotent 6 Analog inp 3 7 Encoder 8 Profidrive 0 Null 1 Analog inp 1 2 Analog inp 2 3 Freq ref x 4 Multispeed 5 Motorpotent 6 Analog inp 3 7 Encoder 8 Profidrive 0 Null 1 Analog inp 1 2 Analog inp 2 3 Analog inp 3 Motorpotentiometer unipolar Motorpotentiometer bipolar M...
Page 84: ...gging frequency reference Accuracy of the ramp setting Acceleration ramp time delay 1 Deceleration ramp time delay 1 Acceleration ramp time delay 2 Deceleration ramp time delay 2 Acceleration ramp time delay 3 Deceleration ramp time delay 3 Fast Stop decel Accel ramp time delay 4 Accel time in jogging state Decel ramp time delay 4 Decel time in jogging state S Ramp shaping Source for the Ramp time...
Page 85: ...ON 0 Ramp to stop 1 Coast to stop 0 Not active 1 EmgStop Al 0 V f open loop 1 V f clsd loop 230 380 400 420 440 460 480 500 575 50 60 0 Natural 1 Forced START STOP via keypad 24V between 5 8 terminals required START STOP via terminal Main commands via Virtual Terminal setting Main commands via serial line Main commands from ProfiDrive control word Run and Reverse commands Run Forward and Run Rever...
Page 86: ... low speed Speed loop proportional gain high speed Speed loop integral gain high speed Speed loop gain scheduling low threshold Speed loop gain scheduling high threshold Speed regulator High limit Speed regulator Low limit Speed regulator limits factor source 0 Custom 1 Linear 2 Quadratic 0 Null 1 Analog inp 1 2 Analog inp 2 3 Analog inp 3 0 Disable 1 Enable 0 Null 1 Analog inp 1 2 Analog inp 2 3 ...
Page 87: ...ltage limiter integral gain DC link voltage limiter feed forward Overtorque mode Current limit for overtorque Overtorque level factor source Delay time for overtorque signaling Enabling of motor overload protection 0 Disable 1 Enable 0 None 1 PI Limitator 2 Ramp freeze 0 Disable 1 Enable 0 None 1 PI Limitator 2 Ramp freeze 0 No Alm Chk on 1 No Alm Chk ss 2 Alm always 3 Alm steady st 0 Null 1 Analo...
Page 88: ...of the reference for Pick Up function Undervoltage threshold Restart time from undervoltage Enabling of undervoltage alarm storage Undervoltage tripping mode Automatic PickUp enabling after Overvoltage 0 BU disabled 1 BU en OL dis 2 BU en OL en 0 Null 1 Analog inp 1 2 Analog inp 2 3 Analog inp 3 0 Disable 1 1st run only 2 Always 0 Frequency ref 1 Max freq ref 2 Last freq ref 3 Encoder 0 Disable 1 ...
Page 89: ... amplitude related to P 420 Frequency 2 level detection Hysteresis amplitude related to P 422 Tolerance at constant speed Ramp end signalling delay 0 OFF 1 ON 0 Alm alw No AR 1 Alm run No AR 2 Alm alw ARes 3 Alm run ARes 0 Disable 1 Enable 0 Always 1 Steady state 0 Null 1 Analog inp 1 2 Analog inp 2 3 Analog inp 3 Drive in alarm Alarm always active Alarm autoreset is not possible Drive in alarm Al...
Page 90: ...0 P 502 0 0 0 0 0 0 1 0 01 0 110 10 1 P 500 100 1 255 255 1999 99 99 3 480 481 482 483 495 484 485 486 487 488 489 490 Dead Time Comp Display Settings Protection Stopped motor possibility to write all parameters Running motor some parameters are writing protected IPA in bold All parameters are writing protected excepted F000 F100 F116 multispeed function parameters P999 Param prot code C000 Save p...
Page 91: ...irect 3 Volt sum 4 Volt direct 5 Stand alone 6 St Al always 0 Null 1 Analog inp 1 2 Analog inp 2 3 Analog inp 3 4 Frequency ref 5 Ramp output 6 Digital ref 7 Encoder freq 0 Null 1 Analog inp 1 2 Analog inp 2 3 Analog inp 3 4 Encoder freq 5 Output curr 6 Output torque 7 Output power 0 Always 1 Steady state 0 Disable 1 Enable 0 Disable 1 Enable 0 Disable 1 Enable Null PID out in sum with ramp out re...
Page 92: ... block AND2 Set up input block AND2 Set up input block AND3 Set up input block AND3 Set up input block OR1 Set up input block OR1 Set up input block OR2 Set up input block OR2 Set up input block OR3 Set up input block OR3 Set up input block NOT1 Set up input block NOT2 Set up input block NOT3 Set up input block NOT4 As for I 100 As for I 100 As for I 100 As for I 100 As for I 100 As for I 100 As f...
Page 93: ...ternal key Storage of the inverter parameter on the external key Recall of parameters from LCD keypad Storage of parameters into LCD keypad Motor Autotune command 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 No action Save parameters command No action Recall last set of saved parameters No action Load default parameters No action Clear alarm register command No action Recall parameter from PRG KEY key No a...
Page 94: ... frequency at 32bit LSW d 000 Drive reference frequency at 32bit LSW d 001 Output speed d 000 P 600 at 32bit LSW d 007 Speed Ref d 001 P 600 at 32bit LSW d 008 Encoder freq at 32bit LSW d 301 Encoder speed d 000 P 600 at 32bit LSW d 302 Bitwise reading of active alarms 32 bits Each bit is associated to a specific alarm according to table 9 3 1 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 ...
Page 95: ...1 Remote Analog input 1 Remote Analog input 2 Remote Analog output 1 Remote Analog output 2 Hardware reset Alarm reset Coast to stop Stop with ramp Clockwise Start Anti clockwise Start Clockwise Jog Anti clockwise Jog Clockwise Flying restart Anti clockwise Flying restart DC Brake 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 32768 32768 32768 32768 0 0 0 0 0 0 0 0 0 0 0 65535 65535 65535 65535 32...
Page 96: ...DC V d 005 Power factor Drive output power factor d 006 Power kW Drive output active power d 007 Output speed Calculated speed d 000 P 600 d 008 Speed ref Speed reference Calculated speed reference d 001 P 600 Code LCD display Code LCD select Default MIN MAX Unit Variation IPA d 000 Output frequency Hz 0 01 001 d 001 Frequency ref Hz 0 01 002 d 002 Output current A 0 1 003 d 003 Output voltage V 1...
Page 97: ...ed for 0 5s The I2 t logic acts on the limits of the inverter output current During normal operation instantaneous value of the inverter output current can reach 200 of inverter rated After 0 5s at 200 the output current limit is reduced to 150 When the overload level d 051 reaches 100 the output current limit is reduced to 100 of inverter rated and stays there until the overload integrator is com...
Page 98: ... regulation board terminal from optional field bus card or from serial line See figure 7 4 8 According to the type of keypad in use the status of digital inputs will be displayed as follows Reset Hz A V Prg Rev Fwd Prg Dig inp status Digital input 1 ON Digital input 5 ON _ _ _ 5 _ _ _ 1 Hz A V Prg Rev Fwd I I Digital input 2 OFF Digital input 1 ON Digital input 3 OFF Digital input 4 OFF Digital in...
Page 99: ...ual digital inputs status Status of the expansion virtual digital inputs received by drive serial link or field bus card by writing parameter H 001 See example d 120 d 150 Dig out status Digital outputs status Status of the digital outputs terminals of the regulation board Each output can be set by the associated drive function see I 100 I 103 or by writing the parameter H 010 see figure 7 4 9 Acc...
Page 100: ...rces F 050 2 Freq ref 2 Frequency reference 2 chapter FREQ RAMPS section Reference sources F 051 3 Boost lev fac Level of voltage boost chapter PARAMETERS section Boost P 121 4 OT level fact Level of over torque chapter PARAMETERS section OT level factor src P 242 5 V red lev fac Output voltage reduction level chapter PARAMETERS section Voltage Red Config P 422 6 DCB level fac DC braking current l...
Page 101: ...tion board terminals according to the value of An inp 3 Type I 220 parameter selection 1 0 10V 0 20mA 0mA 0 20mA 100 selection 2 4 20mA 4mA 0 20mA 100 Code LCD display Code LCD select Default MIN MAX Unit Variation IPA d 100 Dig inp status 014 d 101 Term inp status 015 d 102 Vir dig inp stat 016 d 120 Exp dig inp stat 017 d 121 Exp term inp 018 d 122 Vir exp dig inp 019 d 150 Dig out status 020 d ...
Page 102: ...ommunication between SBI and Master Code LCD display Code LCD select Default MIN MAX Unit Variation IPA d 350 Option 1 state 038 0 3 Reserved 4 Data exchange 32 Regulation board error board type 33 Regulation board error checksum 34 Regulation board error board incompatible 64 Expansion error 65 66 Reserved d 351 Option 2 state As per d 350 039 d 353 SBI State 0 Wait parametrization 059 1 Wait con...
Page 103: ...see paragraph 9 3 d 803 4th alarm Fourth to last alarm stored in the drive alarm list see paragraph 9 3 Code LCD display Code LCD select Default MIN MAX Unit Variation IPA d 800 1st alarm latest 046 d 801 2nd alarm 047 d 802 3rd alarm 048 d 803 4th alarm 049 Drive Identification d 950 Drive rated curr Drive rated current Drive rated current dependent on the drive size main voltage and programmed s...
Page 104: ... 400 460V 131 3 0Hp 575V 2 2 2kW 230 400 460V 132 5 0Hp 575V 3 3kW 230 400 460V 133 7 5Hp 575V 4 4kW 230 400 460V 134 10Hp 575V 5 5 5kW 230 400 460V 135 15Hp 575V 6 7 5kW 230 400 460V 136 20Hp 575V 7 11kW 230 400 460V 137 25Hp 575V 8 15kW 230 400 460V 138 30Hp 575V 9 22kW 230 400 460V 139 40Hp 575V 10 30kW 230 400 460V 140 50 Hp 575V 11 37kW 230 400 460V 141 60Hp 575V 12 45kW 230 400 460V 142 75Hp...
Page 105: ...X Unit Variation IPA S 000 Mains voltage 230 380 400 420 440 460 480 230 575 V 404 Only for AGy 4 500 575 Only for AGy 5 S 001 Mains frequency 50 50 60 Hz 405 60 parameter value dependent on drive type V F Characteristic S 100 Max out voltage Maximun output voltage linked to P 061 Maximum value of the voltage applied to the motor normally set as the nameplate see figure 7 3 2 S 101 Base frequency ...
Page 106: ...otor 3 phase 1750 rpm Motor Co Type ABCDE 575 V IP54 Made in 2 A IEC 34 1 VDE 0530 Iso Kl F Nr 12345 91 S1 60 Hz Power factor 0 83 S 150 P 040 S 152 P 042 S 101 P 062 S 100 P 061 I nom Rated voltage Rated power Rated speed n N Efficiency 86 5 Figure 7 3 2 Motor Nameplate Example kW rating for 400V motor and Hp rating for 575V motor Example calculation of the pole pairs of a motor having data shown...
Page 107: ...y stop of the motor See description of parameter P 005 for details S 200 2 START STOP and auxliliary commands via terminals or virtual digital inputs In this configuration any drive command may come either from digital input terminals or from virtual digital inputs Virtual digital inputs are used to give commands from serial line or fieldbus Refer to chapter INTERFACE section Enabling Virtual I O ...
Page 108: ...1 305 S 202 Ref 1 channel 0 Null 3 0 8 307 1 Analog inp 1 setting through I 200 I 204 2 Analog inp 2 setting through I 210 I 214 3 Freq ref x setting through S 203 or F 100 4 Multispeed setting through F 100 F 116 5 Motorpotent setting through F 000 F013 6 Analog inp 3 setting through I 220 I 224 7 Encoder setting through I 500 I 505 8 Profidrive Reference by Profibus S 203 Frequency ref 0 0 S 201...
Page 109: ...efore in order to obtain best performance motor nameplate data should be set correctly and the stator resistance value should be measured by running the autotuning procedure NOTE Automatic boost calculation must be disabled when multiple motors are connected to a single inverter In some applications it can be necessary to overflux the machine in order to obtain even more starting torque In those c...
Page 110: ...nd speed control when using Automatic boost P 401 and Slip compensation P 450 Do not perform any tune when a multiple motor connection is being used S 901 Save parameters Every modification of parameter value has immediate effect on drive operation but is not automatically stored in permanent memory The Save parameter command is used to store the set of parameters currently in use in permanent mem...
Page 111: ...ph 7 5 F 116 7 Freq sel 1 Binary selection for Multispeed See paragraph 7 5 F 100 F 115 8 Freq sel 2 Binary selection for Multispeed See paragraph 7 5 F 100 F 115 9 Freq sel 3 Binary selection for Multispeed See paragraph 7 5 F 100 F 115 10 Freq sel 4 Binary selection for Multispeed See paragraph 7 5 F 100 F 115 11 Ramp sel 1 Binary selection for Multiramp See paragraph 7 5 F 100 F 115 12 Ramp sel...
Page 112: ...03 Dig input 4 cfg As for I 000 6 0 30 103 I 004 Dig input 5 cfg As for I 000 5 0 30 104 I 005 Dig input 6 cfg As for I 000 1 0 30 105 I 006 Dig input 7 cfg As for I 000 1 0 30 106 I 007 Dig input 8 cfg As for I 000 2 0 30 107 Factory settings for digital inputs are as follows Dig input 1 cfg Terminal 22 7 Freq sel 1 Dig input 2 cfg Terminal 23 8 Freq sel 2 Dig input 3 cfg Terminal 24 28 Stop 3Wir...
Page 113: ...30 187 I 072 AND 3 out cfg 0 0 30 188 I 073 OR 1 out cfg 0 0 30 189 I 074 OR 2 out cfg 0 0 30 190 I 075 OR 3 out cfg 0 0 30 191 I 076 NOT 1 out cfg 0 0 30 192 I 077 NOT 2 out cfg 0 0 30 193 I 078 NOT 3 out cfg 0 0 30 194 I 079 NOT 4 out cfg 0 0 30 195 Digital Ouputs Regulation Board I 100 Dig output 1 cfg Digital output 1 configuration I 101 Dig output 2 cfg Digital output 2 configuration I 102 Di...
Page 114: ...tside the range defined by P 440 and P 441 31 freq thr1 Output frequency above the values defined by P 440 and P 441 32 freq thr1 Output frequency below the values defined by P 440 and P 441 33 freq thr2 Output frequency within the range defined by P 442 and P 443 34 freq thr2 Output frequency outside the range defined by P 442 and P 443 35 freq thr2 Output frequency above the values defined by P ...
Page 115: ... Dig output 2 cfg As for I 100 6 0 77 113 I 102 Dig output 3 cfg As for I 100 3 0 77 114 I 103 Dig output 4 cfg As for I 100 1 0 77 115 Factory settings for Digital Outputs are as follows Dig output 1 cfg opto coupled type Terminal 16 0 Drive ready Dig output 2 cfg opto coupled type Terminal 17 6 Steady state Dig output 3 cfg relay type Terminal 18 19 20 3 Motor running Dig output 4 cfg relay type...
Page 116: ...e standard Analog Inputs of the drive 10 bits sign Converter Selection Ref Type I204 I214 I224 I200 I210 I220 I201 I211 I221 X Offset I202 I212 I222 Gain min I203 I213 I214 Clamp neg value 0 Bipolar 1 2 Unipolar I200 I210 I220 To Drive Terminal LPF Monitor d202 d212 d222 Monitor d201 d211 d221 I205 I215 I225 Dead Band Figure 7 4 1 Analog Inputs ...
Page 117: ...eference 1 chapter FREQ RAMPS section Reference sources F 060 11 Mlt frq ch 2 Multi frequency reference 2 chapter FREQ RAMPS section Reference sources F 061 Programming logic for the Analog Input function is destination to source For example to program an analog input as drive frequency reference the user needs to properly set the parameter associated to the selection of the source for the frequen...
Page 118: ...output characteristic of each Analog input block Some samples are reported In the figures below I 205 An In 1 DeadBand Analog input 1 dead band I 215 An In 2 DeadBand Analog input 2 dead band I 225 An In 3 DeadBand Analog input 3 dead band Dead band of the corresponding analog input When the input at the terminal is below the threshold defined by the parameter the output of the Analog input block ...
Page 119: ...r NOTE When the analog input reference is set to 0V an eventual noise can cause undesired speed oscillation between positive and negative values of I 203 parameter An Inp Drive I 203 x signum I 202 x An Inp Terminal x I 202 x An Inp I 201 I 201 Terminal 100 I 203 100 AnInp Drive AnInp Terminal 10V 100 10V 100 100 100 I 205 50 I 205 50 I 202 1 I 202 2 I 202 2 I 202 1 Figure 7 4 5 Analog input chara...
Page 120: ... 20mA 1 1 2 128 2 4 20mA I 221 An in 3 offset 0 99 9 99 9 0 1 129 I 222 An in 3 gain 1 9 99 9 99 0 01 130 I 223 An in 3 minimum 0 0 99 99 0 01 131 I 224 An in 3 filter 0 1 0 001 0 25 sec 0 001 132 I 225 An In 3 DeadBand 0 0 99 9 0 1 184 Analog Outputs Regulation Board The figure below describes the block diagram of the standard Analog Outputs of the drive I 301 I 311 I 351 X Offset I 302 I 312 I 3...
Page 121: ...e 9 Out pwr Output Power 10 Out PF Output Power Factor 11 Enc freq abs Encoder frequency absolute value 12 Encoder freq Encoder frequency 13 Freq ref abs Frequency reference absolute value 14 Freq ref Frequency reference 15 Load current Load Current 16 Magn current Motor Magnetizing Current 17 PID output PID regulator output 18 DClink volt DC bus capacitors level 19 U current Output phase U curren...
Page 122: ...I 301 3 I 302 1 3 I 301 5 I 302 1 4 I 301 10 I 302 1 5 I 301 10 I 302 2 0V Figure 7 4 7 Scaling References and Minimum Values Vout 10 x x I 302 I 301 Stp Var Fs Var Where Vout output voltage at board terminals Stp Var actual variable value units of the variable Fs Var full scale of the variable units of the variable Code LCD display Code LCD select Default MIN MAX Unit Variation IPA I 300 Analog o...
Page 123: ...ency 14 Freq ref F 020 x P 080 100 Hz Maximum output frequency 15 Load current Same as CODE 2 16 Magn current Same as CODE 2 17 PID output 100 of the PID ouput 18 DClink volt 990Vdc AGy 400 460Vac 1250Vdc AGy 575Vac 19 U current Same as CODE 2 20 V current Same as CODE 2 21 W current Same as CODE 2 22 Freq ref fac Factor 2 Analog Outputs Exp Board I 350 Exp An out 1 cfg Expansion analog output 1 c...
Page 124: ... of the digital outputs on the regulation board directly from serial line or fieldbus by writing the virtual digital outputs H 010 H 011 Whether to use the virtual settings or not is determined by mask parameters I 420 I 430 Using virtual assignation the analogical inputs from the terminal board of the regulator board can be combined with the virtual analogical entries controlled through the seria...
Page 125: ...x setting active Þ DO 4 DO 2 DO 3 DO 1 I 420 Mask 0 1 Bit 1 Bit 3 Bit 0 0 1 0 1 Bit 2 0 1 d 150 Figure 7 4 9 Virtual digital outputs configuration VIRTUAL ANALOG INPUTS CONFIGURATION Selection logic for analog inputs is described by the following figure IAI 2 IAI 3 IAI 1 VAI 2 VAI 3 VAI 1 Analog inputs terminals d 222 To drive inputs F 050 F 051 F 060 F 061 Mask bits 0 IAIx value active Þ Mask bit...
Page 126: ...ask bits 1 VAOxx value active Þ Mask I 450 AO 2 AO 1 I 300 H 021 Bit 1 Bit 0 0 1 0 1 Figure 7 4 11 Virtual analog outputs configuration Some examples about the programming of basic functions via virtual assignment are given below A DIGITAL INPUTS Programming example for RUN and REVERSE commands via virtual mode EXT FAULT command via terminal P 000 2 or 4 Function mode enabled I 400 3 bit 0 and bit...
Page 127: ...1 Analog entry 1 Terminal board Reference Channel 2 Virtual analog input 2 F 050 1 Freq ref 1 Programmed in analog input 1 F 051 2 Freq ref 2 Programmed as analog input 2 I 440 2 Bit 1 is high 1 and Bit 2 is low 0 Writing H 026 32767 Freq ref 2 F 020 Writing H 026 0 Freq ref 2 0 D ANALOG OUTPUTS Programming example for OUTPUT FREQUENCY signalling on Analog output 1 VIRTUAL SETTING on Analog output...
Page 128: ...o the mask is the equivalent decimal of the binary code defined by the state of each switch according to the following Mask 1 Bit 0 1 Virtual output 1 enabling 2 Bit 1 1 Virtual output 2 enabling 4 Bit 2 1 Virtual output 3 enabling 8 Bit 3 1 Virtual output 4 enabling Example if we want to use virtual output 1 and virtual output 3 the value to be written to the mask is 1 4 5 I 430 Exp OutBySer en E...
Page 129: ...on Setting of the encoder type The drive is able to read either single channel or double channel encoders I 503 Enc spd mul fact Encoder speed multiplier factor Multiplier factor of the encoder pulses This parameter allows for management of an encoder that is not directly mounted on the motor shaft E g an encoder mounted on the slow shaft side of a gearbox Has no effect on the closed loop speed co...
Page 130: ...N MAX Unit Variation IPA I 500 Encoder enable 0 Disable 0 0 1 150 1 Enable I 501 Encoder ppr 1024 0 9999 151 I 502 Enc channels cfg 0 One Channel 1 0 1 152 1 Two Channels I 503 Enc spd mul fact 1 0 01 99 99 0 01 153 I 504 Enc update time 0 1ms 0 0 5 sec 0 1 154 1 4ms 2 16ms 3 0 25s 4 1s 5 5s I 505 Enc supply 0 5 2V 0 0 3 181 1 5 6V 2 8 3V 3 8 7V Serial Configuration The AGy provides as standard an...
Page 131: ...rial timeout Serial link timeout Adjust the maximum time permitted after the reception of the two consecutive frames If this time elapsed from last activity exceeds the value written in I 604 the drive will behave as programmed by I 605 Setting I 604 to zero will disable the timeout check NOTE Even if the timeout control function is enabled at the drive power on the detection of St alarm is tempor...
Page 132: ...1R1 AGy Optionals I O card code S524L 3 Board free Reserved 4 SBI Board SBI PDP AGy Profibus DP card code S5H28 Set up achieved I 700 Option 1 type 2 IO Board I 701 Option 2 type 4 SBI Board Code LCD display Code LCD select Default MIN MAX Unit Variation IPA I 700 Option 1 type 0 Board Off Reserved 0 0 4 161 1 Board master Reserved 2 Scheda IO EXP D6 A1R1 AGy 3 Board free Reserved 4 Scheda SBI SBI...
Page 133: ...s fault hold off from profibus A communication drop with the fieldbus master is detected by the SBI card This parameter allows the setting of a delay for the intervention of the BUS FAULT alarm If the communication is restored within this time the drive will continue working If this time is elapsed and the communication is still missing an alarm will occur stopping the drive If the communication i...
Page 134: ... d000 Output frequency Code Name Selection Default MIN MAX Unit Variation IPA I 750 SBI address 3 0 255 163 I 751 CAN baudrate 0 10 Kbit s 5 0 6 164 1 20 Kbit s 2 50 Kbit s 3 125 Kbit s 4 250 Kbit s 5 500 Kbit s 6 1000 Kbit s I 752 SBI Profibus mod 0 Custom 2 0 4 165 1 PPO1 2 PPO2 3 PPO3 4 PPO4 I 753 SBI CAN mode 0 OFF 0 0 2 166 1 CAN Open 2 DeviceNet I 754 Bus Flt Holdoff 0 0 0 1 60 sec 0 1 179 I...
Page 135: ...Reference F 060 F 061 Dig input Multi freq sel PROFIDRIVE 8 PROFIDRIVE PROFIDRIVE PROFIDRIVE 8 8 8 Multi Freq 1 Channel Multi Freq 2 Channel Ref 1 Channel Ref 2 Channel Dig input Multi freq sel Dig input Multi freq sel Dig input Multi freq sel 1 0 AN INP 1 AN INP 2 0 1 2 3 AN INP 3 F 080 F 020 F 020 Figure 7 5 1 Reference Selection Motorpotentiometer F 000 Motorpot ref Motorpotentiometer reference...
Page 136: ...ve Motorpotentiometer auto save When this function is enabled the Motorpot reference is continuously saved into non volatile memory At power on the reference will start from the last saved value When this function is disabled the Motorpot reference is always zero after power on NOTE Saving drive parameters by command C 000 or S 901 will not save the Motorpot ref value If F 014 is set 1 Follow ramp...
Page 137: ...utput freq P 081 A B Figure 7 5 2 Min and Max Reference Frequency Drive behaviour around minimum values P 081 settings in A condition Giving the RUN command the motor will reach the frequency set by P 081 A without following the setting of acceleration ramp time The reference action on the frequency curve will have effect starting from the setting value of P 081 parameter P 081 settings in B condi...
Page 138: ...ction Multispeed function The result of the above settings is a when Dig input 1 is OFF the Analog Input 1 is used as main reference b when Dig input 1 is ON the Motorpotentiometer is used as main reference NOTE When Dig input 1 is ON in order to use Motorpot on the keypad it is necessary to enter the editing mode of F 000 parameter F 080 FreqRef fac src Frequency reference multiplier source Selec...
Page 139: ...g of digital inputs programmed as Freq sel The following table describes the basis sequence of the Multispeed selection Active Dig ref frequency Freq sel 1 Freq sel 2 Freq sel 3 Freq sel 4 F 100 Freq Ref 0 0 0 0 0 F 101 Freq Ref 1 1 0 0 0 F 102 Freq Ref 2 0 1 0 0 F 103 Freq Ref 3 1 1 0 0 F 104 Freq Ref 4 0 0 1 0 F 105 Freq Ref 5 1 0 1 0 F 106 Freq Ref 6 0 1 1 0 F 107 Freq Ref 7 1 1 1 0 F 108 Freq ...
Page 140: ...quency ref 7 0 F 020 F 020 Hz 0 1 318 F 108 Frequency ref 8 0 F 020 F 020 Hz 0 1 319 F 109 Frequency ref 9 0 F 020 F 020 Hz 0 1 320 F 110 Frequency ref 10 0 F 020 F 020 Hz 0 1 321 F 111 Frequency ref 11 0 F 020 F 020 Hz 0 1 322 F 112 Frequency ref 12 0 F 020 F 020 Hz 0 1 323 F 113 Frequency ref 13 0 F 020 F 020 Hz 0 1 324 F 114 Frequency ref 14 0 F 020 F 020 Hz 0 1 325 F 115 Frequency ref 15 0 F 0...
Page 141: ...7 4 paragraph I 000 When DI_ZeroRef 1 motor will stop following the standard drive ramp time the drive will remain enabled until a STOP command is given Zero Ref DI_Ramp Enable Ramp Output Motor speed Figure 7 5 4 Ramp sequences Ramp Generator DI Zero Ref 0 1 Multi Ramp Frequency Reference set point DI Ramp Enable 0 1 Z 1 Accel time Decel time DI Ramp Sel 0 DI Ramp Sel 1 CMD_FastStop CMD_JOG Figur...
Page 142: ... 7 4 I 000 The following table describes the ramp selection process Active Ramp time Ramp sel 1 Ramp sel 2 F 201 Acc time 1 F 202 Dec time 1 F 203 Acc time 2 F 204 Dec time 2 F 205 Acc time 3 F 206 Dec time 3 F 207 Acc time 4 F 208 Dec time 4 avy4220 0 0 1 0 0 1 1 1 NOTE When the JOG function is activated Acc time 4 F 207 and Dec time 4 F 208 are automatically selected When the FAST STOP is activa...
Page 143: ...ng to the value applied on the Analog Input The programmed ramp times are multiplied by a factor ranging from 1 0 when the Analog Input is less than equal to 10 to 10 0 when the Analog Input is 100 The parameter select the source from where this function is provided and controlled Code LCD display Code LCD select Default MIN MAX Unit Variation IPA F 260 Ramp extens src 0 Null 0 0 3 338 1 Analog in...
Page 144: ... output 29Hz B Decreasing the reference from values higher than F 271 F 271 30Hz first forbidden frequency threshold F 270 1Hz tolerance band 29Hz 31Hz Setting of frequency reference 30 5Hz Frequency output 31Hz Setting of frequency reference 29 5Hz Frequency output 31Hz The user can set any frequency reference but if its value is within the forbidden range the inverter will maintain automatically...
Page 145: ...Basic Commands Logic Selection To internal decodification of the regulation I400 I410 Terminals Dig Inp Term Dig Inp Exp Term From Serial Link Dig Inp Virtual Dig Inp Exp Virtual H001 H000 KEYPAD TERMINAL TERMINAL OR VIRTUAL SERIAL CONTROL WORD P000 Command Source Mask 0 1 2 4 3 D101 d121 d102 d122 d100 d120 ...
Page 146: ...L 4 RESERVED 0 KEYPAD 1 TERM 2 TERMINAL OR VIRTUAL 3 SERIAL 4 RESERVED P003 P000 CMD SOURCE 0 Not active 1 Active Default Safe Start Logic CMD_RUN CMD_REV CMD_JOG CMD_MOTOR DCB CMD_PICKUP CMD_RESET 0 RUN REV Cmd mode RUN REV JOG ENABLE MOTORDCB PICKUP ALARM RESET RUN KEYPAD I400 I410 Terminals Dig Inp Term Dig Inp Exp Term From Serial Link Dig Inp Virtual Dig Inp Exp Virtual H000 H001 KEYPAD TERMI...
Page 147: ...r See description of parameter P 005 for details P 000 2 START STOP and auxliliary commands via terminals or virtual digital inputs In this configuration any drive command may come either from digital input terminals or from virtual digital inputs Virtual digital inputs are used to give commands from serial line or fieldbus Refer to chapter INTERFACE section Enabling Virtual I O for explanation ab...
Page 148: ... come from the source specified by parameter P 000 When the selector dedicated digital input is 1 Local START and STOP commands come from the keypad regardless of what is set into parameter P 000 The status of the digital selector is read by the drive only when the output of the inverter bridge is disabled As a result it is not possible to switch between local and remote source for main commands w...
Page 149: ...ck safety enabled At the drive power on the starting of the motor is not allowed when the RUN command is already present on terminal strip Interlock state The motor can be started by de asserting and then re asserting the RUN command By monitoring a digital output programmed as Ready it is possible to know whether the drive is ready to start or is in the interlocked condition defined above P 004 S...
Page 150: ...config 0 Run Rev 0 0 2 401 1 Fwd Rev 2 3 Wires P 002 Reversal enable 0 Disable 1 0 1 402 1 Enable P 003 Safety 0 OFF 1 0 1 403 1 ON P 004 Stop mode 0 Ramp to stop 0 0 1 493 1 Coast to stop P 005 Stop Key Mode 0 Inactive 1 0 1 496 1 EmcStop Al Control Mode P 010 Control mode Drive control mode AGy can operate either in open loop or closed loop speed control mode Open loop speed control is set as de...
Page 151: ...rsepower and voltage given on the nameplate see figure 7 6 7 In case of control with multiple motors enter a value equal to the sum of the rated currents of all the motors Do not perform any self tune P 041 Motor pole pairs Pole pairs of the motor Starting from nameplate data the number of pole pairs is calculated as follows P 60 s x f Hz nN rpm where p motor pole pairs f rated frequency of the mo...
Page 152: ...P 045 Motor thermal K Motor thermal costant Thermal characteristic of the motor connected The data is normally provided by the motor manufacturer as the time needed to reach the maximum temperature at rated current Code LCD display Code LCD select Default MIN MAX Unit Variation IPA P 040 Motor rated curr A 0 1 406 P 041 Motor pole pairs 1 60 407 P 042 Motor power fact 0 01 1 0 01 408 P 043 Motor s...
Page 153: ...controlled load where the torque is proportional to the speed squared When this ratio is selected the middle voltage point is fixed to 0 25 of the Max output voltage and the middle frequency point is fixed to 50 of P 062 P 061 F 020 V F P 061 x 0 25 P 062 2 P 120 P 062 Figure 7 6 10 Quadratic V f shape P 061 Max out voltage Maximum output voltage Maximum value of the voltage to be applied to the m...
Page 154: ...It is expressed as percentage of Max ref freq F 020 The parameter is correlated to the Min ref freq F 021 See description of parameter F 021 for further details Code LCD display Code LCD select Default MIN MAX Unit Variation IPA P 080 Max output freq 110 0 110 of F 020 1 417 P 081 Min output freq 0 0 0 0 25 0 of F 020 0 1 418 Slip Compensation P 100 Slip compensat Slip compensation When an inducti...
Page 155: ...of the value set in P 120 An Inp 100 This parameter selects the Analog input to be used for boost modulation P 122 Auto boost en Automatic boost enabling By enabling the automatic boost calculation the drive will optimize the V f profile in order to obtain constant flux level inside the motor over the whole operating speed range This will improve torque availability at low speed increasing the sta...
Page 156: ...meter current symmetry is used to eliminate any oscillation or beat in the motor current resulting from tolerances or configurations capable of generating oscillations within the Inverter cable motor system If oscillations arise it is advised to progressively increase the value of P 160 until the oscillation is damped Excessive values of P 160 may cause instability The frequency operation range is...
Page 157: ...ust satisfy the following F 020 Hz fout Hz fenc Hz P 177 x ________ 100 0 If the encoder frequency is within 1 0Hz linear interpolation is performed between motoring and braking limits as described in Fig 7 6 12 P 170 SpdPgainL Speed regulator proportional gain at low speed Proportional gain of the PI speed regulator applied when the speed is below the threshold defined by P 174 see Fig 7 6 12 P 1...
Page 158: ...l increase with the analog input assuming the values determined by P 176 and P 177 when the analog input is 100 Code LCD display Code LCD select Default MIN MAX Unit Variation IPA P 170 SpdPgainL 20 0 0 0 100 0 0 1 501 P 171 SpdIgainL 10 0 0 0 100 0 0 1 502 P 172 SpdPgainH 20 0 0 0 100 0 0 1 503 P 173 SpdIgainH 10 0 0 0 100 0 0 1 504 P 174 SpdGainThrL 0 0 0 0 F 020 Hz 0 1 507 P 175 SpdGainThrH 0 0...
Page 159: ...t the ramp is restarted with As a result the actual ramp time is lengthened by the execution of this control P 201 Accel curr lim Current limit in acceleration ramp Value of the current limit during acceleration ramp It is expressed as percentage of the nominal current of the drive see also parameter d 950 chapter DISPLAY P 202 En lim in steady Enabling limit in steady P 202 0 Function disabled P ...
Page 160: ...P 206 n t Ramp Profile Set P 201 I t Figure 7 6 13 Current Limit Control in Ramp A signalling of the current limit condition is available on the digital output as Current limit A signalling of the overcurrent condition is available on the digital output as Alarm state P 207 Decel curr lim Current limit in deceleration ramp Value of the current limit during the deceleration ramp It is expressed as ...
Page 161: ...urns within the internal safety values the ramp is restarted As a result the ramp time is lengthened by the execution of this control P 221 DC lnk ctr Pgain DC link control proportional gain Proportional gain of the DC link control regulation a setting too low could cause a slow regulation response a setting too high could cause oscillations of the system P 222 DC lnk ctr Igain DC link control int...
Page 162: ...torque current limit threshold Overtorque signalling threshold It is expressed as percentage of the Motor rated curr P 040 P 242 OT level fac src Overtorque level factor source The overtorque level can be linearly regulated through an analog reference signal The regulation of this level will be performed between 0 Analog input 0 and 100 of the percentage value set by P 241 Analog input 100 This pa...
Page 163: ...raking resistor will trip the drive for Braking resistor overload P 280 0 Internal BU is disabled P 280 1 Internal BU is enabled Thermal protection of braking resistor is disabled P 280 2 Internal BU is enabled Thermal protection of braking resistor is enabled NOTE The internal brake unit when enabled will operate even if the drive is disabled Internal brake unit will not operate if any of the dri...
Page 164: ...current level modulation P 302 DC braking freq DC Braking frequency It defines the frequency threshold at which the DC braking will be activated at STOP P 303 DC braking start Defines the DC braking duration in seconds at START RUN or Reverse The motor will be locked until this time is elapsed P 304 DC braking stop Defines the DC braking duration in seconds at STOP RUN or Reverse commands released...
Page 165: ...pture current limit During the Autocapture procedure the inverter adjust progressively the voltage and the output frequency so that the absorbed current does not overcomes the value set in P 321 For a proper setting the value of this parameter must be higher than the no load current of the motor in use d 950 of inverter nominal current P 322 Demagnetiz time Autocapture demagnetization time Delay f...
Page 166: ... opening Motor speed Drive output frequency Drive output voltage Waiting for demagnetiz P 322 Speed search Acceleration P 324 P 323 Figure 7 6 15 Autocapture function Example for the use of the Autocapture function to engage a motor which has been previously mains connected P 325 1 Code Name Selection Default MIN MAX Unit Variation IPA P 320 Autocapture mode 0 Disable 0 0 2 454 1 1st run only 2 Al...
Page 167: ...onding to the rated DC link voltage P 340 100 In order to increase system availability it is recommended to leave P 340 0 factory setting AC main supply Minimum UV threshold Nominal DC Bus 230Vac 230Vdc 310Vdc 380Vac 380Vdc 537Vdc 400Vac 380Vdc 565Vdc 420Vac 400Vdc 594Vdc 440Vac 400Vdc 622Vdc 460Vac 415Vdc 650Vdc 480Vac 415Vdc 678Vdc agy0160 Example Parameter S 000 P 020 Mains voltage 400Vac UV mi...
Page 168: ... default Autorestart function disabled P 342 UV alarm storage Storage of the undervoltage alarm This parameter specifies whether an UV alarm occured while the drive is disabled has to be stored into the Alarm list P 343 UV Trip mode Controlled stop due to a power dip Such function can work properly only if the load has sufficient kinetic energy loads with high inertia low frictions P 343 0 Disable...
Page 169: ...us voltage c A PI regulator controls the drive output frequency and regulates it in order to bring and keep the DC link voltage at the Vsetpoint value V SETPOINT VTH Ö2 x V x 0 9 mains 2 The regulator setpoint is changed linearly from VTH to Vsetpoint The response of the PI regulator can be tuned setting the parameters P 221 DC link ctr Pgain P gain P 222 DC link ctr Igain I gain In case the mains...
Page 170: ...e parameters P 221 DC link ctr Pgain P gain P 222 DC link ctr Igain I gain d When the voltage setpoint reaches Vsetpoint the regulator is disabled and the drive performs the Fast Stop ramp set with the F 206 parameter e During the Fast Stop ramp the DC bus voltage can reach values suitable to enable the braking resistance P 220 0 In case the resistance is not connected it is recommended to set P 2...
Page 171: ...ncy set on the slaves by Vout it is possible to obtain a coordinated stop Considering that 10V on the analog input used as FreqRef fac src corresponds to a multiplication by 2 of the base frequency the input scale has to be set to 0 5 ex I 222 An In 3 gain 0 5 The use of the Master Slave function can be advantageous when all the drives forming the line are connected to a single DC bus Code Name Se...
Page 172: ...nd after the drive has tripped from one of the following alarms undervoltage UV overvoltage OV overcurrent OC overcurrent desat OCH external fault programmable EF serial time out St P 380 Autoreset attmps Autoreset attempts Setting of the maximum number of autoreset after the detection of an alarm If P 380 is set to 0 the function is disabled P 381 Autoreset clear If enabled it sets to zero the co...
Page 173: ... mode Configuration of the behaviour of the drive after an External fault alarm P 400 0 Always signalled Autoreset not possible P 400 1 Signalling only when applied the RUN command Autoreset not possible P 400 2 Always signalled Autoreset possible P 400 3 Signalling only when applied the RUN command Autoreset possible The alarm will be displayed with the massage EF A signalling of the external fau...
Page 174: ...of the output voltage that will be applied on the motor terminals It is a percentage of the voltage resulting from the V F characteristic see figure 7 6 20 P 422 V fact mult src Voltage reduction factor multiply source The output voltage level reduction can be linearly regulated through an analog reference signal Its regulation will be performed in a range between 10 An Inp 10 and 100 of the value...
Page 175: ...3 1 Analog inp 1 setting through I 200 I 204 2 Analog inp 2 setting through I 210 I 214 3 Analog inp 3 setting through I 220 I 224 Frequency Threshold P 440 Frequency prog 1 Frequency programmed 1 Set point for the detection of the first frequency threshold The signalling of the frequency level detection can be programmed on the digital outputs P 441 Freq prog 1 hyst Frequency programmed 1 hystere...
Page 176: ...Figure 7 6 22 Program Frequency Tresholds example of P 440 and P 441 A signalling of the frequency threshold status is available on the digital output as Freq thr 1 and Freq thr2 Code LCD display Code LCD select Default MIN MAX Unit Variation IPA P 440 Frequency prog 1 0 0 F 020 Hz 0 1 474 P 441 Freq prog 1 hyst 0 5 0 F 020 Hz 0 1 475 P 442 Frequency prog 2 0 0 F 020 Hz 0 1 476 P 443 Freq prog 2 h...
Page 177: ...isplay Code LCD select Default MIN MAX Unit Variation IPA P 460 Const speed tol 0 0 25 Hz 0 1 478 P 461 Const speed dly 0 1 0 25 sec 0 1 479 Heatsink Temperature Threshold Control and monitoring of the drive heatsink temperature P 480 Heatsnk temp lev Heatsink temperature level Setting of the temperature threshold in C P 481 Heatsnk temp hys Heatsink temperature hysteresis Tolerance band for the s...
Page 178: ... as consequence a higher torque availability Setting the parameter too high the parameter could increase the distortion of the output voltage and give rise to undesired vibrations of the system P 540 Out Vlt auto adj Output voltage automatic adjustement The voltage applied to the motor terminal is defined by the parameter Max output voltage P 061 and it is strictly correlated to the value of the m...
Page 179: ...slope i v Dead time level Voltage cmd to pwr Output voltage Figure 7 6 18 Dead Time Compensation Code LCD display Code LCD select Default MIN MAX Unit Variation IPA P 560 Deadtime cmp lev 0 255 486 P 561 Deadtime cmp slp 0 255 487 Display Setting P 580 Startup display It is possible to define the first parameter that will be displayed at every power on of the drive The choice can be carried out by...
Page 180: ...speed function parameters P 999 Param prot code C 000 Save parameter only with motor stopped C 020 Alarm clear H 500 H511 serial line commands P 999 2 All parameters are write protected except P 999 Param prot code C 000 Save parameter only with motor stopped C 020 Alarm clear H 500 H511 serial line commands P 999 3 Protection disabled Stopped motor possibility to write all parameters Running moto...
Page 181: ...ain sel A 58 A 59 A 58 A 59 A 007 Pid integ init Enable Disable A 001 PID refence selector Null 0 Analog input 1 1 Analog input 2 2 Analog input 3 3 Frequency ref 4 Ramp output 5 Digital ref 6 Encoder frequency 7 A 002 PID feedback Null 0 Analog input 1 Analog input 2 Analog input 3 Encoder freq 4 Output curr 5 Output torque 6 Output power 7 PID High low limit D 403 PID integral component Pid erro...
Page 182: ... mode Disable 0 Freq sum 1 Freq direct 2 Volt sum 3 Volt direct 4 Stand alone 5 St Al always 6 Figure 7 7 2 PID Mode as Frequency Sum or Direct A 000 1 2 A 000 PID Mode This parameter defines the regulation mode of the PID function A 000 0 Disable The function is disabled A 000 1 Freq sum The output of the PID regulator is added to the ramp output reference value with feed forward A 000 2 Freq dir...
Page 183: ...put PID Reference connected to Ramp output signal A 001 6 Digital ref PID Reference connected to PID digital ref parameter A 001 7 Encoder freq PID Reference connected to Encoder frequency A 002 PID Fbk sel PID feedback selector It defines the source from where the PID feed back signal is provided and controlled A 002 0 Null Null A 002 1 Analog inp 1 PID Feed back connected to Analog input 1 A 002...
Page 184: ...gulator output When the function is active the value of the integral component is initialized to Iinit Pid output Kp x err Kd x Derr A 008 PID update time It defines the updating time of the PID regulator The value 0 00 means minimum updating time 5ms This parameter has no effect if A 005 1 Code LCD display Code LCD select Default MIN MAX Unit Variation IPA A 000 PID mode 0 Disable 0 0 6 1200 1 Fr...
Page 185: ...ID gain sel Discontinuity of the PID output caused by changing the set of gains can be avoided by enabling the function PID Integ Init en A 007 The PID function enabling is possible by programming the digital inputs as PID Enable code 20 Code LCD display Code LCD select Default MIN MAX Unit Variation IPA A 050 PID Prop gain 1 0 0 99 99 0 01 1209 A 051 PID Int tconst 1 99 99 0 99 99 0 01 1210 A 052...
Page 186: ...he control through the digital output can become active only when the error returns the first time in the preset interval Variable monitoring in the DISPLAY MENU The PID variables can be monitored in the following parameters d 400 PID reference Reference signal d 401 PID feedback Feedback signal d 402 PID error Signalling of the error between reference and feedback d 403 PID integral comp Actual v...
Page 187: ... the the main frequency reference F 050 1 Analog input 1 as main SPEEDreference Configuration of the PID mode parameter A 000 1 PID enabled as Frequency sum Configuration of the PID reference selector parameter for the reference of the PID function A 001 2 Analog input 2 as pressure setpoint Configuration of the PID fbk selector parameter for the feedback of the PID function A 002 3 Analog input 3...
Page 188: ...er 7 1 List of Parameters contains the complete list of the signals which may be assigned to any logical gate input The output of each one of the gates may be used to give an order programming the output parameter relative to the order from the appropriate mode Example The Run command is converted into AND in digital input 7 and digital input 4 This result can be obtained by carrying out the follo...
Page 189: ...Set up input block NOT x See the list of parameter selections I 100 Code LCD display Code LCD select Default MIN MAX Unit Variation IPA A 300 AND1 In 1 src 49 0 77 1355 A 301 AND1 In 2 src 49 0 77 1356 A 302 AND2 In 1 src 49 0 77 1357 A 303 AND2 In 2 src 49 0 77 1358 A 304 AND3 In 1 src 49 0 77 1359 A 305 AND3 In 2 src 49 0 77 1360 A 306 OR1 In 1 src 49 0 77 1361 A 307 OR1 In 2 src 49 0 77 1362 A ...
Page 190: ...tore the set of parameters currently in use in permanent memory The drive signals the presence of unsaved parameters by blinking the dedicated yellow LED Prg on the keypad When the drive is turned off all unsaved modifications are lost C 001 Recall param The function recalls the parameters that were previously stored replacing the ones currently in use C 002 Load Deafult Recall of the factory para...
Page 191: ...the permanent memory on board of the KB EV LCD keypad C 071 Save pars to kbg Save parameters into LCD keypad Save the set of drive parameters in use into the permanent memory on board of the KB EV LCD keypad Code LCD display Code LCD select Default MIN MAX Unit Variation IPA C 070 Recall kbg prog 1 1 1 2 809 2 C 071 Save pars to kbg 1 1 1 2 810 2 Tuning C 100 Measure stator R It measures the stato...
Page 192: ...apter INTERFACE section Enabling Virtual I O H 011 Exp Virtual digital state Bitwise setting of expansion virtual digital outputs For further information in relation to the use of virtual digital outputs see chapter INTERFACE section Enabling Virtual I O H 020 Virtual An Output 1 H 021 Virtual An Output 2 Setting of the value of virtual analog outputs H 020 and H 021 0 analog outputs value 0V H 02...
Page 193: ...rofibus H 032 Profidrive Reference Using a Profibus SBI card the speed reference of the drive has to be set through this parameter in accordance with the Profidrive profile H 032 0 Reference 0Hz H 032 4000 hex Reference Max ref freq F 020 H 032 4000 hex Reference Max ref freq F 020 In order to activate the speed reference from profdrive it is necessay to program the reference selector F 050 8 Prof...
Page 194: ...gh value for the conversion factor P 600 the resulting speed parameters reading may exceed the values irepresentable with a 16 bit word 32767 32767 In this case it is still possible to monitor the variables through the following parameters H 050 Drive output frequency 32 bit H 052 Drive reference frequency 32 bit H 054 Output speed d 000 P 600 32 bit H 056 Speed Ref d 001 P 600 32 bit H 058 Encode...
Page 195: ...101 0 0 65535 1022 H 110 0 0 65535 1023 H 111 0 0 65535 1024 H 120 0 32768 32767 1025 H 121 0 32768 32767 1026 H 130 0 32768 32767 1027 H 131 0 32768 32767 1028 Serial Link Commands As reported in the chapter PARAMETERS section Commands when setting the P 000 3 SERIAL the main commands are given exclusively via serial line or fieldbus A command is activate by writing 1 to the related parameter Bel...
Page 196: ...510 0 0 1 1039 H 511 0 0 1 1043 7 10 Other functions 7 10 1 Hour of life of the drive 1 From menu C select parameter C 40 2 Press the E and PRG keys five times in sequence 3 At this point the Sr service r 000 menu can be accessed r 000 drive power on cycles hexadecimal format r 001 time lower part in hex multiply x 5 minutes and divide by 60 seconds to obtain the hours r 002 time top part in hex m...
Page 197: ...t starts from one 0001 1st address this variance is maintained throughout the whole system The following descriptions if not otherwise stated refer to both protocols 8 1 3 Message format In order to communicate between the two devices the message has to be contained into a casing The casing leaves the transmitter via a port and it is brought along the line to a similar port on the receiver MODBUS ...
Page 198: ...ializing device UART transmits first the less significative bit LSB instead of the MSB as required by the CRC calculation such calculation is performed by inverting the polynomial Furthermore as the MSB polynomial influences only the quotient and not the remainder the remainder is deleted by making it equal to 1010000000000001 The step by step procedure for the CRC16 calculation is the following 1...
Page 199: ...egisters from 0069 0045hex to 0071 0047hex ADDR FUNC DATA DATA DATA DATA CRC CRC start start word word AddrHI AddrLO HI LO HI LO 19 03 00 44 00 03 46 06 Response Together with the Drive address and the function code 03 the message includes a character containing the data byte number and some other characters containing the data The registers require two bytes where the first one contains the most ...
Page 200: ...9 03 9E DF 82 Response The response is given by transmitting again the received message after the register has been modified Example Response to the above mentioned request ADDR FUNC DATA DATA DATA DATA CRC CRC bit bit WORD WORD HI LO HI LO HI LO 26 06 00 19 03 9E DF 82 8 1 4 4 Read Status 07 This function allows to read the status of eight predefined bits with a compact message The broadcast mode...
Page 201: ...ord Addr HI Addr LO HI LO Count 35 HI 35 LO HI LO 11 10 00 22 00 01 02 01 0C 6C 87 Response Together with the Drive address and the function code 16 the message contains the starting address starting Address and the number of written registers Example Response to the above mentioned request ADDR FUNC DATA DATA DATA DATA CRC CRC start start word word Addr HI Addr LO HI LO HI LO 11 10 00 22 00 01 A3...
Page 202: ... register allowed on the addressed slave 03 ILLEGAL DATA VALUE The value to be allocated which the data field refers to is not allowed for this register 07 NAK NEGATIVE The function can not be performed with the present operating ACKNOWLEDGEMENT conditions or attempt to write a read only parameter 8 1 6 System configuration The configuration of the serial line can be performed by programming the p...
Page 203: ...rial link cfg 2 Foxlink 7N2 7 None 2 Serial link cfg 3 Foxlink 8N1 8 None 1 Serial link cfg 4 Modbus 8N1 8 None 1 Serial link cfg 5 Jbus 8N1 8 None 1 tab 821 Parameter Code Baudrate Serial link bps 0 600 Serial link bps 1 1200 Serial link bps 2 2400 Serial link bps 3 4800 Serial link bps 4 9600 Serial link bps 5 19200 Serial link bps 6 38400 tab 822 8 2 2 Message format All transmitted characters ...
Page 204: ...m is calculated performing the XOR of the characters included between STX and ETX If the obtained value is lower than 20H the 20H value is then added 8 2 5 Functions The following table lists the menus and the letter representing the menu which can be reached using the Foxlink protocol Display D Read Interface I Read Write Freq Ramp F Read Write Parameter P Read Write Application A Read Write Comm...
Page 205: ...TX A y y y ETX Function Msg Master Msg Slave Meaning ACK CR Accepted Function STX E ETX CKS CR Non Accepted Function NAK CR Wrong Reception tab829 Command writing STX C y y y n ETX dove n 1 Function Msg Master Msg Slave Meaning STX H y y y n n ETX CKS CR Accepted Function STX E ETX CKS CR Non Accepted Function NAK CR Wrong Reception ACK CR Accepted Function STX E ETX CKS CR Non Accepted Function N...
Page 206: ...206 Chapter 8 Serial Protocol AGy EV Instruction manual NOTES ...
Page 207: ...ypad This operation will allow menu navigation and parameter editing while the drive is in alarm state red LEDs blinking In order to resume drive operation an Alarm reset command is necessary 9 2 Alarm Reset Alarm reset can be performed in three different ways Alarm reset by keypad pressing simultaneously Up and Down keys the reset action will take effect when the buttons are released Alarm reset ...
Page 208: ...on failure between drive regulation board and option 1 expansion board 14 NO 13 OP2 OP2 Opt 2 Alm Communication failure between drive regulation board and option 2 expansion board 15 NO 14 bF bF Bus Fault Drive comunication Bus failure 16 NO 15 OHS OHS OverTemperat It trips when the drive heatsink temperature exceeds a safety level 17 NO 16 SHC SHC Short Circ Short Circuit between output phases or...
Page 209: ... apparatus system or installation for which its own standards may apply Not intended to be placed on the market as a single functional unit no free movement Each system included is subject to the provisions of the EMC Directive No EC Declaration of conformity No CE marking For the PDSs or CDM BDMs themselves see Validity Fields 1 or 2 Responsibility of the manufacturer of the PDS may include commi...
Page 210: ... Mp Acc Dec time 136 F 011 Motorpot offset 136 F 012 Mp output mode 136 F 013 Mp auto save 136 F 014 MpRef at stop 136 F 020 Max ref freq 137 F 021 Min ref freq 137 F 050 Ref 1 Channel 138 F 051 Ref 2 Channel 138 F 060 Mlt Frq Channel 1 138 F 061 Mlt Frq Channel 2 138 F 080 FreqRef fac src 138 F 100 Frequency Ref 0 139 F 115 Frequency Ref 15 139 F 116 Jog frequency 140 F 200 Ramps resolution 141 F...
Page 211: ...5 P 121 Boost factor src 155 P 122 Auto boost en 155 P 140 Magn curr gain 156 P 160 Osc damping gain 156 P 170 SpdPgainL 157 P 171 SpdIgainL 157 P 172 SpdPgainH 157 P 173 SpdIgainH 157 P 174 SpdGainThrL 158 P 175 SpdGainThrH 158 P 176 MaxSlipMotor 158 P 177 MaxSlipRegen 158 P 178 SpdPI lim FacSrc 158 P 180 SW clamp enable 158 P 181 Clamp alm HldOff 158 P 200 En lim in ramp 159 P 201 Curr lim in ra...
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