GEDA
®
3700 Z/ZP
Guide
ML034 GB 2017 / 11
Page 3 of 60
Assembly Instructions
Table of Contents
1
GUIDE ............................................................................................................................................................... 5
2
IDENTIFICATION DATA .................................................................................................................................. 6
2.1
M
ACHINE
................................................................................................................................................... 6
3
FOR PERSONS AUTHORISED TO CARRY OUT ASSEMBLY TASKS ........................................................ 7
3.1
A
SSEMBLY
,
SERVICING
/
MAINTENANCE SPECIALIST
....................................................................................... 7
3.2
O
BLIGATORY SAFETY INSTRUCTIONS WHILST WORKING WITH THE MACHINE
..................................................... 7
3.3
T
RANSPORTATION OF THE MACHINE
............................................................................................................. 7
3.4
S
ET UP AND CONNECTION
/
ASSEMBLY
........................................................................................................... 8
3.5
I
NITIAL OPERATION
/
DAILY OPERATION
........................................................................................................... 8
4
TRANSPORT / STORAGE ............................................................................................................................... 9
4.1
C
HECKS UPON RECEIPT OF THE TRANSPORT PLATFORM
............................................................................... 10
4.2
T
RANSPORT DIMENSIONS
/
T
RANSPORT WEIGHTS
....................................................................................... 10
4.3
L
OADING AND UNLOADING THE MACHINE
..................................................................................................... 11
4.3.1
Lifting with a forklift truck ................................................................................................................... 12
4.3.2
Lifting with a crane ............................................................................................................................ 12
4.4
A
SSEMBLY BEFORE AND AFTER TRANSPORTATION BY LORRY
........................................................................ 13
5
ELECTRICAL CONNECTED LOADS ............................................................................................................ 16
6
ASSEMBLY .................................................................................................................................................... 18
6.1
A
SSEMBLY DRAWINGS
............................................................................................................................... 18
6.2
F
OUNDATION
/
S
UBSTRUCTURE
................................................................................................................. 18
6.3
O
PERATION FOR ASSEMBLY
....................................................................................................................... 20
6.4
A
SSEMBLY PLANK
..................................................................................................................................... 22
6.5
A
SSEMBLY CAR
........................................................................................................................................ 24
6.6
A
SSEMBLY PROCEDURE
............................................................................................................................ 25
6.7
A
SSEMBLING THE BASE UNIT
...................................................................................................................... 26
6.7.1
Base enclosure with barriers (optional) ............................................................................................. 27
6.7.2
Roof for all platforms ......................................................................................................................... 28
6.7.3
Connecting / switching on the electrical components........................................................................ 33
6.7.4
Assembling the mast assembly aid ................................................................................................... 36
6.8
A
SSEMBLY
/
ANCHORING THE MAST
............................................................................................................ 38
6.8.1
Assembling mast sections ................................................................................................................. 39
6.8.2
Travelling cable guides...................................................................................................................... 42
6.8.3
Tie forces........................................................................................................................................... 44
6.8.4
Installing the mast tie......................................................................................................................... 48
6.9
A
SSEMBLING THE CABLE CARRIAGE AND CENTRAL FEEDER
(
OPTIONAL
) ......................................................... 49
6.9.1
Installing the cable carriage............................................................................................................... 49
6.9.2
Installing the central feeder and travelling cable ............................................................................... 50
6.10
L
IMIT SWITCH APPROACH BAR
.................................................................................................................... 54
6.10.1
Landing limit switch, approach bar ............................................................................................... 54
6.10.2
EMERGENCY limit switch approach bar ...................................................................................... 55
6.11
L
ANDING LEVEL SAFETY GATES
.................................................................................................................. 56
6.11.1
Assembly of the electric modules ................................................................................................. 57
6.12
C
HECK AFTER ASSEMBLY AND BEFORE EACH OPERATION
............................................................................. 58
6.12.1
Train authorized personnel ........................................................................................................... 58
7
DISMANTLING (DISASSEMBLY) .................................................................................................................. 59