GEDA 1500 Z/ZP Operating Manual Download Page 6

Page: 6 / 114

GEDA

1500 Z / ZP

Page 6 of 114

Rev.: 004

BL 076 GB

Translation of the original operating manual

2011 / 03

18.5.1

Drive pinion............................................................................................................................ 99

18.5.2

Gear rack ............................................................................................................................... 99

18.5.3

Tracks rollers ....................................................................................................................... 100

18.5.4

Drive brake .......................................................................................................................... 101

18.6

UNCTION CHECKS

......................................................................................................................... 102

18.6.1

Safety gear .......................................................................................................................... 102

18.6.2

Drop test successful ............................................................................................................ 103

18.6.3

Drop test not successful ...................................................................................................... 103

18.6.4

Check the safety gear for damage ...................................................................................... 104

18.6.5

Safety gear replacement ..................................................................................................... 104

18.7

AULT TABLE

.................................................................................................................................. 105

DOCUMENTING THE TESTS ..................................................................................107

Summary of Contents for 1500 Z/ZP

Page 1: ...Page 1 of 114 Rev 004 BL 076 GB Translation of the original operating manual 2011 03 Operating Manual Construction hoist transport platform For persons and loads...

Page 2: ...GEDA 1500 Z ZP Page 2 of 114 Rev 004 BL 076 GB Translation of the original operating manual 2011 03...

Page 3: ...PEEDS 14 3 2 DRIVES 14 3 3 ASSEMBLY HEIGHT 14 3 4 EMISSIONS 14 3 5 DIMENSIONS AND WEIGHT 15 3 5 1 Base unit 15 3 5 2 Platform A 15 3 5 3 Platform B 15 3 5 4 Platform BL 16 3 5 5 Platform BS 16 3 5 6 P...

Page 4: ...CTIONS OF GEDA ASSEMBLY ENGINEERS 37 5 11 PROVISION OF PERSONAL PROTECTIVE GEAR 37 6 FOR USE BY AUTHORISED PEOPLE 38 6 1 OPERATOR 38 6 2 SUPERVISOR 38 6 3 SPECIALISTS FOR MAINTENANCE SERVICING 38 6 4...

Page 5: ...12 2 4 Landing gate 69 12 2 5 Operating as a material hoist 70 12 2 6 Operating as transport platform 74 13 RECOVERY OF PEOPLE LOCKED INSIDE 76 13 1 BASIC CONDUCT IN THE EVENT OF A RESCUE MALFUNCTION...

Page 6: ...n 99 18 5 2 Gear rack 99 18 5 3 Tracks rollers 100 18 5 4 Drive brake 101 18 6 FUNCTION CHECKS 102 18 6 1 Safety gear 102 18 6 2 Drop test successful 103 18 6 3 Drop test not successful 103 18 6 4 Che...

Page 7: ...ven in chronological order The masculine form of address is used in this manual to make reading easier It goes without saying that both genders are always implied and addressed 1 1 Images The images u...

Page 8: ...ack on while working in the hazard area 1 3 3 Do not use the hoist if there is a fire 1 3 4 Reaching into the travel path during operation HAZARD Electric shock Parts remain live even after pressing t...

Page 9: ...defect Secure the main switch with a padlock to prevent it being switched on HAZARD Life threatening hazard Falling tools parts Secure tools parts against falling Use the platform WARNING Fall and tri...

Page 10: ...n due to the use of combustible cleaning agents Only use suitable non combustible cleaning agents Do not use steam jet equipment high pressure cleaners Electrical components can be damaged Do not touc...

Page 11: ...kilometres per hour mph Miles per hour incl including if nec if necessary i e id est that is reg regarding r h relative humidity approx approximately Diameter registered trademark Copyright TM Tradem...

Page 12: ...cation data 2 1 Machine Machine type GEDA 1500 Z ZP Year of manufacture Refer to rating plate 2 2 Manufacturer GEDA Dechentreiter GmbH Co KG Road street Mertinger Strasse 60 Town city D 86663 Asbach B...

Page 13: ...Texas Tel 1 713 621 7272 Fax 1 713 621 7279 Yaroslavskoe shosse 42 129337 Moscow Tel 7 495 663 24 48 Fax 7 495 663 24 49 2 4 Ordering spare parts Spare parts are ordered exclusively through the manuf...

Page 14: ...ist 24 m min External control Transport platform Assembly 12 m min Platform control In the safety area 0 2 m above the ground 12 m min Safety gear Trigger speed 40 m min 3 2 Drives 400 V Output 2 x 3...

Page 15: ...onstruction Hoist 2 000 kg Transport platform 2 000 kg max 7 people 1 900 kg 1 1 800 kg 2 1 700 kg 3 1 600 kg 4 1 500 kg 5 1 400 kg 6 1 300 kg 7 Assembly 1 000 kg Dimensions 1 45 x 1 65 x 1 1 1 8 m We...

Page 16: ...nload 3 5 5 Platform BS Payload max Construction Hoist 2 000 kg Transport platform 2 000 kg max 7 people 1900 kg 1 1 800 kg 2 1 700 kg 3 1 600 kg 4 1 500 kg 5 1 400 kg 6 1 300 kg 7 Assembly 500 kg Dim...

Page 17: ...oad 3 5 8 Platform D Payload max Construction Hoist 2 000 kg Transport platform 2 000 kg max 7 people 1 900 kg 1 1 800 kg 2 1 700 kg 3 1 600 kg 4 1 500 kg 5 1 400 kg 6 1 300 kg 7 Assembly 1 000 kg Dim...

Page 18: ...ad 3 5 11 Platform G Payload max Construction Hoist 2 000 kg Transport platform 1 500 kg max 7 people 1 400 kg 1 1 300 kg 2 1 200 kg 3 1 100 kg 4 1 000 kg 5 900 kg 6 800 kg 7 Assembly 1 000 kg Dimensi...

Page 19: ...ing cable guide max 6 m Projecting mast length max 6 m platform A C I Projecting mast length max 2 m platform B BS BL BLL 3 5 15 Inclination of mast Vertical inclination of the mast max 0 5 Check incl...

Page 20: ...ne another 150 Nm Tightening torque Mast tubes 50 Nm Tightening torque 3 7 3 Electrical screw connections metal screw connections Tightening torque Tightening torque M 4 1 2 Nm M 12 15 5 Nm M 5 2 Nm M...

Page 21: ...The following points must be taken into account when assessing the subsoil Permissible maximum ground pressure Predicted settlement Predicted groundwater levels Predicted thawing and frost processes C...

Page 22: ...pplying the correct wind region Local conditions such as mountains bays valleys house gullies thoroughfares buildings etc can create wind turbulences and make it necessary to apply another wind region...

Page 23: ...GEDA 1500 Z ZP Page 23 of 114 Rev 004 BL 076 GB Translation of the original operating manual 2011 03 3 9 4 Assembly geometry...

Page 24: ...all F Max projecting mast I Max distance of cable guides C1 2 Inclined position of attachment tube P Minimum distance between closed assembly bridge and fixing tube 0 1m Q Unloading hatch to the landi...

Page 25: ...ront of wall Platform A A2 1 2 m B2 1 6 m C2 0 28 m Top anchor point Mast projection 6 m Other anchor points or uppermost anchoring without mast projection Wind region Fx Fy Fx Fy A B 3 7 kN 6 4 kN 2...

Page 26: ...n Wind region Fx Fy Fx Fy A B 2 9 kN 8 7 kN 2 0 kN 4 5 kN C 2 9 kN 9 0 kN 2 4 kN 6 1 kN D 2 9 kN 9 0 kN 3 1 kN 7 9 kN E By request Platform C D E A2 1 2 m B2 1 6 m C2 0 28 m Top anchor point Mast proj...

Page 27: ...kN 3 3 kN 6 7 kN E 4 2 kN 8 5 kN 4 2 kN 8 5 kN Platform B Top anchor point Mast projection 2 m remaining anchorings or uppermost anchoring without mast projection Wind region Fx Fy Fx Fy A B 1 9 kN 5...

Page 28: ...m 52 650 N 150 cm 38 960 N 200 cm 26 720 N 250 cm 18 660 N 300 cm 13 580 N 350 cm 10 280 N 400 cm 8 030 N 450 cm 6 460 N 500 cm 5 290 N 550 cm 4 410 N 600 cm 3 730 N 650 cm 3 200 N 700 cm 2 770 N 750...

Page 29: ...9 8 Electrics Operating voltage 400 V 50 Hz 3 Ph Mains fuse 3 x 32 A Safety class IP 54 NEMA 3 The cables provided by the customer must be designed so that They meet the connected load of the machine...

Page 30: ...even if the operating and environmental conditions fall within the bounds of those stated For example if a sand snow storm occurs The operating company must provide appropriate regulations for these m...

Page 31: ...the platform The dimensions and weight load capacities given in the column corresponding to the platforms used must be adhered to Improper use non compliance with the manual the use of insufficiently...

Page 32: ...plied with by the operating company All other information in this manual It is prohibited to start or operate the machine without having read the manual beforehand The manual must be kept safe for con...

Page 33: ...ge may arise if operated incorrectly used improperly used without due care and attention insufficiently serviced or if components fail 4 9 Hazard sources residual hazards As with all complex machinery...

Page 34: ...ectrical control system can be subject to export licences depending on the current status of foreign trade law The customer shall assume responsibility for acquiring the export licence and only procee...

Page 35: ...tivities and responsibilities for the specific groups of people Safety conscious conduct Avoidance of hazards during operation Conduct in an emergency Application of the emergency evacuation plan Corr...

Page 36: ...ion and use At regular intervals the operating company must take appropriate measures to check that the machine is being used as intended that the machine has not been manipulated and that no conversi...

Page 37: ...other companies must be informed by the operating company about the obligatory safety conditions valid accident prevention guidelines as well as the machine s functions and its safety equipment The c...

Page 38: ...oning Furthermore the hoist supervisor is responsible for adherence to implementation of the emergency plan 6 3 Specialists for maintenance servicing A person who due to qualified specialist education...

Page 39: ...es All safety conditions relevant to the prospective job activity must be adhered to Responsibilities for different activities must be clearly established and adhered to Lack of clarity considerably c...

Page 40: ...GEDA protective roof must be used 7 2 Supplementary safety instructions transporting the machine disposing of the machine When transporting by lorry secure the load according to international transpo...

Page 41: ...e the reduced load bearing capacity of the platform during assembly Observe the mast anchor distances and trailing cable guides Observe the load capacity of the assembly crane Avoid mixing up incorrec...

Page 42: ...nections are properly connected All parts are correctly installed No tools or other parts are inside or on the machine No tools or other parts are in the travel path of the machine All warning and ins...

Page 43: ...perate the machine o to step on the platform o to lean on access points ramps the assembly bridges or the front wall o Lean into the travel path of the machine If there is a risk of tools parts fallin...

Page 44: ...ing parts Never cover doors control panels the emergency call system first aid kits or warning notices with the load They must remain accessible at all times Protection to prevent persons from falling...

Page 45: ...with wet or damp hands Dry or appropriately cover wet slippery or sharp surfaces There must be no potential for hazards All work on electrical components may only be carried out with insulated tools C...

Page 46: ...cleaning agents Label damp areas with the appropriate warning boards Wear personal protective gear Do not use any alkaline or acidic solutions or other aggressive agents for cleaning Do not use steam...

Page 47: ...dirt 7 9 1 Hazard area can be left Stay calm Immediately leave the hazard area Help any injured people evacuate people Prevent people from accessing the area warn third parties Introduce appropriate...

Page 48: ...low 40 C Special test at temperatures below 40 C NOTE If it is unclear if the temperature fell below 40 C follow procedures as if this temperature had been reached when starting up the machine again B...

Page 49: ...form 20 cm upwards in order to prevent the limit switches from freezing up In the case of large amounts depths of snow prevent car from travelling as far as the layer of snow Hoist could be damaged St...

Page 50: ...1 platform 2 and mast 3 with the anchorings These components are supplemented by corresponding landing level doors 4 WARNING The brief description only represents a general overview It does not form t...

Page 51: ...a landing level can be directly moved to by again pressing the landing level stop button If entrance to or exit from the platform is required at a landing level the platform must be stopped so that i...

Page 52: ...ctric module for the landing level doors or dummy plug during assembly 6 Electric socket blue for manual control 7 manual control 8 Trailing cable 9 Automatic lubrication device Triangular wrench 1 fo...

Page 53: ...inst switch on with a lock 1 Main switch 2 Mains power control light 9 2 Platform control Use as a transport platform climbing platform Push up the cover 1 and secure with the lock Turn key switch 4 t...

Page 54: ...rating manual 2011 03 9 3 Manual control Use as construction hoist 1 EMERGENCY STOP 2 Selector switch MANUAL I AUTOMATIC II 3 UP button 4 DOWN button 9 4 Control light overload and electric socket 5 o...

Page 55: ...mit switch 1 Unlocking lever for opening the door 2 Locking pins Emergency interlock release In case of apower cut the magnet lock can be manually released Emergency unlock for platform type B I Inser...

Page 56: ...ency lock for platform type A Disassemble the cover panel 4 in front of the switch box carriage Insert the triangular key 3 into the lock from below Turn the key 3 slightly to the right and simultaneo...

Page 57: ...nel The drop test control is used exclusively to carry out a drop test or to raise if the platform has moved too far down 1 EMERGENCY STOP button 2 UP or neutral run button 3 Turnkey release brake Aft...

Page 58: ...rds The machine has the following safety and emergency equipment Safety and emergency equipment Included as standard Optional EMERGENCY STOP button X Safety gear X Safety stop 2 m above the ground wit...

Page 59: ...4 Defect after an EMERGENCY STOP situation If an EMERGENCY STOP situation cannot be rectified the machine must be turned off at the mains switch and secured against unauthorised switch on The superior...

Page 60: ...GEDA 1500 Z ZP Page 60 of 114 Rev 004 BL 076 GB Translation of the original operating manual 2011 03 10 5 Location of the EMERGENCY STOP buttons Platform control Manual control Drop test control...

Page 61: ...eneath the platform 10 7 Safety gear Protects the platform against an un braked fall e g in the event of gear damage 10 8 EMERGENCY limit switches The emergency limit switch stops the platform at the...

Page 62: ...Attach the provided cable with the loop to the left brake release lever and as depicted in the adjacent Fig guide it over the turning vane to the right side Lightly pull on the cable and the right br...

Page 63: ...driving into obstacles To protect people anomalously standing beneath the platform from crushing when the platform moves downwards NOTE If the collision grille is activated the control function is in...

Page 64: ...barrier can optionally be hinged on the left or right Assembly Place and bolt down the enclosure elements around the base unit Mount the barrier 1 on the access side Mount the limit switch 2 and secu...

Page 65: ...kage 1 monitors the ambient temperature and disables the upward travel path at lower temperatures so that it is only possible to travel to the ground station 11 5 Operating time indicator An operating...

Page 66: ...onsible for servicing and repairs Visual inspections must always be carried out before function checks Operation is prohibited until the defects are rectified The following points must be inspected da...

Page 67: ...to the ground station Stop the platform at a height of 2m an acoustic warning signal is emitted further movement to the ground station is only possible in deadman mode Stop the platform at the correct...

Page 68: ...ure barrier optional Open Raise the barrier 1 up Close Lower the barrier 1 until it lies on the enclosure posts 12 2 2 Platform access Ground station NOTE This access point to the platform can only be...

Page 69: ...e platform and swing it upwards the loading ramp opens automatically and presses the toe board of the landing level safety gate down Close Move the barrier 2 down and let it engage in the lock 3 12 2...

Page 70: ...nd engaged The assembly guard must be properly hung up Activate the main switch on the switchbox of the ground station position I ON Turn the key in the key switch on the platform control to the left...

Page 71: ...ton The platform only moves as long as the DOWN 4 button is pressed The platform descend and stops automatically approx 2 m above the ground It triggers a warning tone for approx 3 seconds During this...

Page 72: ...l and stops there For continuous through travel to the second landing level hold the UP button 3 pressed until the limit switch approach bar for the first landing level is overrun Descent Press and re...

Page 73: ...he platform can only be controlled above the 2 m safety height Below this safety level the platform can only be moved by hand Depending on the position of the switch 2 on the hand control unit the ope...

Page 74: ...nt of the platform control has to be pushed up Insert the key 2 into the key switch and turn it right position 1 to activate the control console Ascent Press and hold the UP button 3 to move the platf...

Page 75: ...ase DOWN button 4 The platform descend and stops automatically approx 2 m above the ground WARNING The platform operator may continue the descent only after it has been ensured that the travel path be...

Page 76: ...d do not act hastily Get an overview of the situation Keep unauthorised people away Contact anyone trapped in the car Try to find out what has caused the malfunction defect in the unit e g o Failure o...

Page 77: ...been operated accidentally Measure 2 Self rescue using the release lever Measure 3 Rescue according to the operating company s emergency plan No people on the platform Measure 1 Rescue according to th...

Page 78: ...m against access 14 2 Cleaning the area around the machine The work methods cleaning agents and equipment comply with the applicable instructions of the operating company HAZARD Life threatening hazar...

Page 79: ...emergency exits Provide sufficient space for opening doors and covers Only carry out welding burning and grinding work on the machine after consultation and approval from GEDA Observe the reduced load...

Page 80: ...owing from the platform o Reach or lean into the travel path during ascent descent o Allow parts to project into the travel path during ascent descent o Stand on the load o Exit the platform to climb...

Page 81: ...g point 1 for the forklift is located under the bearing profile of the platform The forks of the forklift must be long enough to ensure safe acceptance of the base unit Make sure that the base unit ca...

Page 82: ...ign 2 Attach feet 3 Attach cable bin 4 Connect to operating company s electric power supply 2 Assemble mast 1 Connect mast elements 2 Place anchors 3 Align mast 4 Set the trailing cable guides 3 Place...

Page 83: ...stributing supports and align to the support plates 1 WARNING Life threatening hazard through fracture or slipping of the support plate The support plate must not carry any load it is exclusively for...

Page 84: ...th both scaffold couplings Align the cable bin so that the trailing cable is centred as it moves through the trailing cable guide Mount the first cable guide approx 1 m above the cable bin to ensure t...

Page 85: ...embly bridge Load the platform Observe the max payload Close the platform Press the UP button platform control The platform stops automatically at the top end Lower the assembly guard Apply the mast e...

Page 86: ...ast bracket ascend as far as necessary for these to be mounted easily The minimum distance to the assembly bridge is 5 cm For greater building clearance distances use telescopic tubes Select the great...

Page 87: ...Close the clamps 4 and screw them together so that the tube can still be adjusted To adjust the angle release the nuts below the clamps 4 and move Re tighten the nuts Re tighten all 4 nuts The attach...

Page 88: ...tance between the mast and building and extension tubes should be used with greater distances The vertical and rectangular alignment of the mast must be checked and corrected if necessary The mast is...

Page 89: ...elease the safety ratchet 2 if necessary lightly pull the assembly bridge inwards using the handle bar 3 Push the handle bar 3 slowly out and pull the bar 1 Release the handle grip 3 and completely lo...

Page 90: ...the limit switch bar 1 with the scaffolding clamp onto the circular mast tube of the left control side mast Mount the EMERGENCY limit switch bar so that during operation the last mast anchor can be e...

Page 91: ...d landing level safety doors For assembly of the landing level safety gates refer to the corresponding manual 15 5 6 Assembly of landing level limit switch bar The landing level limit switch bars are...

Page 92: ...d The platform must be stopped in such a way that the mast joint of the mast being removed is located over the upper edge of the sliding carriage Only loosen the mast anchors if there are no longer an...

Page 93: ...nclear issues must be resolved before starting work All safety instructions must be complied with HAZARD Life threatening hazard Crushing or amputation of limbs Never reach into the travel path of the...

Page 94: ...at the main switch This applies to all work on electrical parts Disconnect the mains supply upstream from the main switch WARNING Life threatening hazard Raised load Do not stand under a suspended lo...

Page 95: ...heck the grease quantity of the lubrication device and refill if necessary X1 Notices present and easily legible X Functional check of the control points manual control electric module where present p...

Page 96: ...nt person Inspection by an accredited supervisory body recurring test Simple visual and functional checks with a few test steps and simple evaluation For systems subject to monitoring Testing accordin...

Page 97: ...s prohibited until the defects are rectified Faults may only be rectified by competent specialists who are authorised to implement them Visual inspections and functional tests see Operation Documentat...

Page 98: ...lubrication device can be checked using the button 4 Bleeding the lubrication device If the limit switch is defective the lubrication device will run completely empty and must be bled after the limit...

Page 99: ...5 2 Gear rack Wear limit A min A new 68 5 mm 69 6 mm Gauging pin D 12 mm 0 0 0 11 mm B 65 2 A D B Check that all gear racks are positioned securely If necessary tighten gear racks with 60 Nm 8 mm All...

Page 100: ...here must be a circlip Track roller with chamfer white item no 18013 Wear limit diameter min normal 77 mm 78 0 30 mm Also check the play and condition of the bearing There must be a circlip Track roll...

Page 101: ...information you must observe the information in the manufacturer s manual Non compliance releases GEDA from any liability Switch off the motor power supply Unscrew the manual release bolts Loosen the...

Page 102: ...rm is unloaded If there are no objects in the travel path If the drop test is activated from a safe distance Execution WARNING Danger of injury The drop test may only be carried out by a qualified per...

Page 103: ...mage 18 6 3 Drop test not successful Turn the turnkey 2 shortly max 1 sec The platform descends Repeat the process until the platform has descended Switch the machine off at the main switch and secure...

Page 104: ...ings Corrosion deformation Replace protective cover Replace the protective cover 4 so that the switch tag 5 engages in the slot in the protective cover Alternatively turn the protective cover anti clo...

Page 105: ...10 Select a supply cable with a greater cross section Platform runs too high Top landing level limit switch defective Fault in the electrical system Test replace the top landing level limit switch Ch...

Page 106: ...anding gate Check exchange the limit switch The key switch position does not suit the operating mode Move the key switch to suit the operating mode I Platform control 0 External control Mains connecti...

Page 107: ...r of manufacture Serial number Factory number The machine was checked on______________ Thereby no the following defects were determined Scope of inspection Outstanding part checks Continued operation...

Page 108: ...ure Serial number Factory number The machine was checked on______________ Thereby no the following defects were determined Scope of inspection Outstanding part checks Continued operation is prohibited...

Page 109: ...ure Serial number Factory number The machine was checked on______________ Thereby no the following defects were determined Scope of inspection Outstanding part checks Continued operation is prohibited...

Page 110: ...ure Serial number Factory number The machine was checked on______________ Thereby no the following defects were determined Scope of inspection Outstanding part checks Continued operation is prohibited...

Page 111: ...ure Serial number Factory number The machine was checked on______________ Thereby no the following defects were determined Scope of inspection Outstanding part checks Continued operation is prohibited...

Page 112: ...ure Serial number Factory number The machine was checked on______________ Thereby no the following defects were determined Scope of inspection Outstanding part checks Continued operation is prohibited...

Page 113: ...GEDA 1500 Z ZP Page 113 of 114 Rev 004 BL 076 GB Translation of the original operating manual 2011 03 Space for notices Notice entered Name Date Position...

Page 114: ...GEDA 1500 Z ZP Page 114 of 114 Rev 004 BL 076 GB Translation of the original operating manual 2011 03 Space for notices Notice entered Name Date Position...

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Summary of Contents for 1500 Z/ZP

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GEDA 1500 Z/ZP, Operating Manual, Page: 6 / 114

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Summary of Contents for 1500 Z/ZP

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