GEDA
®
1500 Z / ZP
Page 5 of 114
Rev.: 004
BL 076 GB
Translation of the original operating manual
2011 / 03
10
SAFETY AND EMERGENCY EQUIPMENT ..............................................................58
10.1
EMERGENCY
STOP
...................................................................................................................... 59
10.2
T
RIGGERING AN
EMERGENCY
STOP/
SHUTTING DOWN THE MACHINE IN AN EMERGENCY
................... 59
10.3
F
INISHING THE
EMERGENCY
STOP
SITUATION
............................................................................... 59
10.4
D
EFECT AFTER AN
EMERGENCY
STOP
SITUATION
......................................................................... 59
10.5
L
OCATION OF THE
EMERGENCY
STOP
BUTTONS
........................................................................... 60
10.6
S
AFETY STOP
................................................................................................................................... 61
10.7
S
AFETY GEAR
................................................................................................................................... 61
10.8
EMERGENCY
LIMIT SWITCHES
........................................................................................................ 61
10.9
L
OCKS TO PREVENT UNAUTHORISED USE
........................................................................................... 61
10.10
EMERGENCY
LOWER
................................................................................................................ 62
11
COUNTRY-SPECIFIC EQUIPMENT VARIANTS/ACCESSORIES............................63
11.1
C
OLLISION GRILLE
............................................................................................................................ 63
11.2
R
OOF
............................................................................................................................................... 63
11.3
E
NCLOSURE WITH BARRIER
............................................................................................................... 64
11.4
C
OLD PACKAGE
................................................................................................................................ 65
11.5
O
PERATING TIME INDICATOR
............................................................................................................. 65
12
OPERATION ..............................................................................................................66
12.1
D
AILY INSPECTIONS BEFORE STARTING WORK
.................................................................................... 66
12.1.1
Visual inspections .................................................................................................................. 66
12.1.2
Function tests ........................................................................................................................ 67
12.1.3
Test run by platform operator/person authorised to carry out tests and inspections ............ 67
12.2
O
PERATION OF THE PLATFORM ACCESS POINTS AND THE LANDING LEVEL SAFETY DOORS
..................... 68
12.2.1
Base enclosure barrier (optional) .......................................................................................... 68
12.2.2
Platform access Ground station ............................................................................................ 68
12.2.3
Barrier with unloading ramp................................................................................................... 69
12.2.4
Landing gate .......................................................................................................................... 69
12.2.5
Operating as a material hoist................................................................................................. 70
12.2.6
Operating as transport platform............................................................................................. 74
13
RECOVERY OF PEOPLE LOCKED INSIDE .............................................................76
13.1
B
ASIC CONDUCT IN THE EVENT OF A RESCUE
/
MALFUNCTION
................................................................ 76
13.2
R
ESCUE MEASURES PLAN
.................................................................................................................. 77
13.3
R
ESCUING
PEOPLE FROM THE PLATFORM
........................................................................................... 77
14
CLEANING.................................................................................................................78
14.1
I
NTERNAL
/
EXTERNAL CLEANING OF THE MACHINE
................................................................................ 78
14.2
C
LEANING THE AREA AROUND THE MACHINE
....................................................................................... 78
15
ASSEMBLY................................................................................................................79
15.1
T
RANSPORT TO ASSEMBLY SITE
......................................................................................................... 81
15.1.1
Unloading / loading the base unit using a forklift................................................................... 81
15.1.2
Unloading / loading the base unit using a crane ................................................................... 81
15.2
A
SSEMBLY PLAN
............................................................................................................................... 82
15.3
A
SSEMBLING THE BASE UNIT
.............................................................................................................. 83
15.4
A
SSEMBLE CABLE BIN AND TRAILING CABLE BRACKET
.......................................................................... 84
15.5
A
SSEMBLY
/
ANCHORING THE MAST
.................................................................................................... 85
15.5.1
Assemble mast bracket ......................................................................................................... 86
15.5.2
Use of the assembly bridge ................................................................................................... 89
15.5.3
Assemble trailing cable guide................................................................................................ 89
15.5.4
Assemble EMERGENCY limit switch bar.............................................................................. 90
15.5.5
Safeguarding loading and unloading points .......................................................................... 91
15.5.6
Assembly of landing level, limit switch bar ............................................................................ 91
15.5.7
Tests after assembly / tests before initial commissioning ..................................................... 91
16
DISMANTLING...........................................................................................................92
17
DISPOSAL OF THE MACHINE .................................................................................92
18
MAINTENANCE .........................................................................................................93
18.1
W
ARNINGS AND SAFETY INSTRUCTIONS TO BE COMPLIED WITH DURING SERVICING
/
REPAIRS
................. 93
18.2
M
AINTENANCE SCHEDULE
................................................................................................................. 95
18.3
T
ESTS
.............................................................................................................................................. 96
18.4
R
EPLENISHMENT AND INSPECTION TASKS
........................................................................................... 98
18.4.1
Lubrication device.................................................................................................................. 98
18.5
C
HECKING FOR WEAR
....................................................................................................................... 99