GEA T-smart 7 Operating Instruction Download Page 1

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Hygienic valves

GEA T-smart 7 butterfly valve

Operating instruction (Translation from the original language)
430BAL009990EN_2

Summary of Contents for T-smart 7

Page 1: ...Hygienic valves GEA T smart 7 butterfly valve Operating instruction Translation from the original language 430BAL009990EN_2 ...

Page 2: ...d translated or reduced to an electronic medium of machine readable form without the express permission of GEA Tuchenhagen GmbH LEGAL NOTICE Word marks The designations VARIVENT and T VIS are protected trademarks of GEA Tuchenhagen GmbH We kindly request that you answer a few short questions about these Operating Instructions Use the following QR code or link to access the questionnaire https www ...

Page 3: ...Description 16 3 1 Butterfly valve with control top 16 3 2 Butterfly valve without control top 16 3 3 Intermediate flange design VV 788 17 3 4 Manual actuator 17 3 5 Functional description 19 3 5 1 Pneumatic Actuator 19 3 5 2 Actuator A 1 19 3 5 3 Actuator A 2 19 3 5 4 Manual Actuator Type H 20 3 5 5 Butterfly Valve Body without Actuator 20 4 Transport and storage 21 4 1 Storage conditions 21 4 2 ...

Page 4: ...actuator without T VIS 44 10 5 4 Intermediate flange design type VV removing the valve 44 10 5 5 Disconnecting the actuator 44 10 5 6 Dismantling the Actuator Parts 45 10 5 7 Removing the manual actuator H 46 10 5 8 Removing the Valve Disk Seal 46 10 6 Maintenance 49 10 6 1 Cleaning the Valve 49 10 6 2 Lubricating Seals and Threads 50 10 7 Installation 51 10 7 1 Assembling the Valve Disk 51 10 7 2...

Page 5: ... the entire life cycle of the product When the location is changed or the product is sold make sure you also provide the Operating Instructions 1 1 2 Notes on the Illustrations The illustrations in these Operating Instructions show the product in a simplified form The actual design of the product can differ from the illustration For detailed views and dimensions of the product please refer to the ...

Page 6: ...in serious damage to the component or in the vicinity of the component The arrow identifies a precautionary measure you have to take to avoid the hazard Carry out the following steps Start of a set of instructions 1 First step in a sequence of operations 2 Second step in a sequence of operations Result of the previous operation The operation is complete the goal has been achieved Hint Further usef...

Page 7: ...iples Risk assessment and risk reduction Other applied standards and technical specifications Remarks We also declare that the relevant technical documentation for this machine has been prepared in accordance with Annex VII Part A and agree to submit the documentation on justified request of national authorities on a data carrier Person authorised for compilation and handover of technical document...

Page 8: ...a result of a stall With flow speeds of 3 5 m s the valve may only be closed with significantly reduced speed 2 1 3 Pressure equipment directive The valve is a piece of pressure equipment without safety function as defined in the Pressure Equipment Directive Directive 2014 68 EG They are classified according to Annex II article 4 section 3 In the event of any deviations GEA Tuchenhagen GmbH will s...

Page 9: ...company must authorize personnel to carry out the relevant tasks Order and cleanliness must be maintained at the work stations and in the entire area surrounding the component Personnel must wear suitable work clothing and personal protective equipment As the operating company must ensure that work clothing and personal protective equipment are used Inform personnel regarding any properties of the...

Page 10: ...t be kept ready to hand at the valve s place of use They must be complete and in clearly legible form Only use the valve for its intended use The valve must be functional and in good working order Check the condition of the valve before starting work and at regular intervals Wear tight fitting work clothing for all work on the valve Ensure that nobody can get hurt on the parts of the valve Immedia...

Page 11: ...ty installation and operating regulations for use in potentially explosive areas 2 6 Qualification of personnel This section provides information on how the personnel working on the component must be trained Operating and maintenance personnel must have the necessary qualification to carry out their tasks be instructed with regard to possible dangers know and observe the safety instructions given ...

Page 12: ...ion and sound knowledge in the following areas Functionality of the component Operating sequences on the pump What to do in case of an emergency Lines of authority and responsibilities with respect to the task Maintenance personnel Appropriate training and a sound knowledge of the structure and functionality of the component Sound knowledge in the following areas Mechanical equipment Electrical eq...

Page 13: ...valve and measures Danger Cause Measure Danger to life Inadvertent switch on of the valve Effectively disconnect all components effectively prevent switch on Electric power Observe the following safety rules 1 Isolate from the power supply 2 Take appropriate measures to prevent switch on 3 Test absence of voltage 4 Earthing and short circuiting 5 Cover or safeguard any adjacent live parts Spring t...

Page 14: ...in suitable containers Dispose of lubricants in accordance with the pertinent regulations 2 9 Hazard Areas Please observe the following notes In the event of malfunctions shut down the valve disconnect from the power and air supply and secure it against being used When the valve is switching never reach into pipe Y or into bracket X on pneumatic actuators Fingers can be crushed or cut off Before s...

Page 15: ... If work on live parts cannot be avoided call in a second person who can operate the main switch in case of an emergency Safety 430BAL009990EN_2 30 01 2018 15 ...

Page 16: ...p 1 Mounting bracket 2 Butterfly valve body 3 2 Butterfly valve without control top Fig 5 No Designation A 2 Pneumatic Actuator 1 Mounting bracket 2 Butterfly valve body Optional Electrical feedback proximity switch in the mounting bracket Description Butterfly valve with control top 430BAL009990EN_2 16 30 01 2018 ...

Page 17: ...uction designs for the manual actuator Standard design manual actuator Fig 7 No Designation 1 Standard 2 Electric feedback Scissor grip drive Fig 8 The scissor grip drive can position the shut off disk in the predefined positions around the circumference 12 x 15 Description Intermediate flange design VV 788 430BAL009990EN_2 30 01 2018 17 ...

Page 18: ...Adjustable manual operation Fig 9 The lever on the adjustable hand drive can be continually adjusted in the range of 0 to 90 Description Manual actuator 430BAL009990EN_2 18 30 01 2018 ...

Page 19: ...is limited so that the shaft performs a 90 rotation per stroke This rotation exactly corresponds to the rotational angle required to open or close the disk of the butterfly valve 3 5 2 Actuator A 1 Fig 10 The switching state is detected and indicated by the control top B The visual position indication O can be recognized by the red marking 3 5 3 Actuator A 2 Fig 11 Feedback of switching states can...

Page 20: ...The valve disk 2 is supported between two flanges screwed together 3 4 and a separate plain bearing 5 Depending on the actuator position the valve disk is opened to different angles and activated in the pipe opened If the blade of the disk is parallel to the centre axis of the pipe the butterfly valve is located in the fully opened position and guarantees maximum flow When in the closed position t...

Page 21: ...age caused by impact or careless loading and unloading The outside synthetic materials are susceptible to breaking Control tops must be protected from animal and vegetable fats Only allow qualified staff to transport the valve Movable parts must be properly secured Only use approved fully functional load lifting devices and lifting accessories which are suitable for the intended purpose Observe th...

Page 22: ...e following tables for the key technical data of the valve Technical data Valve Designation Description Size DN 15 to DN 150 to 4 OD Material of product contact parts Stainless steel AISI 304 316L 1 4301 1 4404 Check corrosion resistance with respect to media and detergents Technical data Ambient temperatures Designation Description Valve 0 to 45 C 32 113 F standard 0 C 32 F use control air with a...

Page 23: ...e min 4 8 bar max 8 bar Control air pressure for air air A A drive min 4 0 bar max 8 bar Control air acc to ISO 8573 1 Solid particle content Quality class 6 Particle size max 5 µm Particle density max 5 mg m3 Water content Quality class 4 max dew point 3 C If the unit is used at higher altitudes or at low ambient temperatures the dew point must be adapted accordingly Oil content Quality class 3 i...

Page 24: ...d resistance o reduced resistance no resistance Sealing resistance table Sealing material general operation temperature Medium at permissible operating temperature EPDM 40 135 C 40 275 F FKM 10 200 C 14 392 F HNBR 25 140 C 13 284 F VMQ 50 200 C 58 392 F Caustics up to 3 up to 80 C 176 F o o Caustics up to 5 up to 40 C 104 F o o o Caustics up to 5 up to 80 C 176 F o Caustics at more than 5 o o Inor...

Page 25: ... Inorganic acids are e g carbonic acid nitric acid and sulphuric acid 5 4 Pipe ends General table of measurements Hint Not every valve is available in every size Particulars of available sizes of valves see Chapter 5 Page 22 Dimensions for Pipes in DN Metric DN Outside diameter Wall thickness Inside diameter Outside diameter acc to DIN 11850 15 19 1 5 16 x 20 23 1 5 20 x 25 29 1 5 26 x 40 41 1 5 3...

Page 26: ...Dimensions for Pipes in Inch IPS Inch IPS Outside diameter Wall thickness Inside diameter Outside diameter according to DIN EN ISO 1127 2 60 3 2 56 3 x 3 88 9 2 3 84 3 x 4 114 3 2 3 109 7 x 6 168 3 2 77 162 76 x 5 5 Tool List of tools Tools Material no Hose cutter 407 065 Ground down open ended wrench a f 8 9 10 12 19 24 Pin punch Ø 4 403 209 Belt wrench 408 142 Face pin wrench Ø 4 adjustable 80 4...

Page 27: ... 8 13 2 14 4 TYPE SS Size Weight butterfly valve with actuator kg Manual actuator Pneumatic actuator without control top Pneumatic actuator with T VIS control top DN 15 0 5 1 4 5 3 6 5 DN 20 0 75 1 4 5 3 6 5 DN 25 1 1 4 5 3 6 5 DN 40 1 5 1 5 5 5 6 7 DN 50 2 1 9 5 8 7 0 DN 65 2 5 2 0 6 3 7 5 DN 80 3 1 7 0 8 2 3 3 4 7 3 8 5 DN 100 4 4 4 8 3 9 5 DN 125 6 2 10 2 11 3 DN 150 7 0 11 4 12 6 TYPE VV Size ...

Page 28: ...umatic actuator without control top Pneumatic actuator with T VIS control top DN 40 1 5 3 0 6 9 8 1 DN 50 2 3 6 7 6 8 8 DN 65 2 5 4 6 8 6 9 7 DN 80 3 5 3 9 2 10 4 DN 100 4 7 7 11 6 12 8 DN 125 9 6 13 5 14 7 DN 150 13 0 17 0 18 2 Technical data 430BAL009990EN_2 28 30 01 2018 ...

Page 29: ...advertently being switched on 6 2 Notes on installation The valve can be installed in any position Care must be taken to ensure that the valve housing and the pipe system can drain properly To prevent damage make sure that the valve is installed in the pipe system free of tension no foreign materials e g tools bolts lubricants are left in the system with all pneumatic actuators that are used in a ...

Page 30: ...and distortion Use the TIG welding with pulse method 4 Remove the welding beads 5 Fit the complete actuator A Done 6 4 Butterfly Valve with Intermediate Flange Design Carry out the following steps 1 1 Remove the complete actuator A To do so unscrew the screws 1 from the bracket K and the butterfly valve body Fig 16 2 Detach the plain flanges from the butterfly valve body Assembly and installation ...

Page 31: ...sign variants This way you prevent pipe hammers 6 5 Butterfly valve with screw connection G K C Carry out the following steps 1 Remove the complete actuator A To do so unscrew the screws 1 from the bracket K and the butterfly valve body Fig 17 2 Open the pipe connection at the connection fittings 3 Fit the butterfly valve body to the connection fittings 4 Fit the complete actuator A Done Hint Fit ...

Page 32: ...e hose cutter to cut the pneumatic hoses square 3 Push the air hose into the air connector on the control top 4 Re open the compressed air supply Establish a hose connection 6 6 3 Actuator with T VIS Control Top Carry out the following steps 1 Push the air hose into the air connector on the control top 2 Re open the compressed air supply Done 6 6 4 Actuator without Control Top Carry out the follow...

Page 33: ...IS P 15 Done Hint The proximity switches are factory set During transport and installation it can happen that the settings are changed so that readjustment may be required see the Operating Instructions for the control top 6 7 2 Adjusting the proximity switch actuator without T VIS Danger Live parts Electrical shock can result in serious personal injury or death Only allow properly qualified staff...

Page 34: ... the proximity switch and turn the cap nuts until a switching gap of max 4 mm to the associated contact element is achieved 3 Tighten the cap nuts Done Assembly and installation 430BAL009990EN_2 34 30 01 2018 ...

Page 35: ...ting into Operation For commissioning the following principles apply Only allow properly qualified staff to set the valve into operation Establish all connections correctly The safety devices for the valve must be complete fully functional and in perfect condition Check the function before starting any work When the valve is switched on the danger zones must be free Remove any liquids that have es...

Page 36: ...ervals All guards and hoods must be fitted as intended The installation location of the component must always be properly ventilated Structural changes to the component are not permitted Report any changes to the component immediately to the person in charge Always keep danger zones clear Do not leave any objects in the danger zone Only allow persons to enter the danger zone when the machine is de...

Page 37: ...ning Parameters in Dairy Operations Example of a two phase cleaning process Sodium hydroxide solution and sodium hydroxide based combination products in concentrations from 0 5 to 2 5 at 75 C 167 F to 80 C 176 F Phosphoric or nitric acid and combination products based thereon in the concentrations of 0 3 to 1 5 at approx 65 C 149 F Example of a cleaning operation in one cleaning step Formic acid a...

Page 38: ...3 Intermediate rinse 4 Acid 5 Rinse Yeast 1 2 2 3 Fruit juice 2 5 3 Milk 2 5 3 Yoghurt 3 5 3 9 2 Passivation Before commissioning a plant passivation is commonly carried out for long pipes and tanks Valve blocks are usually excepted from this Passivation is typically performed using nitric acid HNO3 at approx 80 C 176 F at a concentration of 3 and a contact time of 6 to 8 hours Cleaning Passivatio...

Page 39: ...n to the maintenance or repair work going on Do not climb on the component Use suitable access aids and working platforms Wear suitable protective clothing Only use suitable and undamaged tools to carry out maintenance work When replacing parts only use approved fully functional load lifting devices and lifting accessories which are suitable for the intended purpose Before setting the unit back in...

Page 40: ... pressure at the pressure reducing and filter station 2 Regularly clean the air filter in the filter station 3 Check that the air hoses sit firmly in the air connections 4 Check the lines for kinks and leaks 5 Check the solenoid valves for proper function Done 10 2 2 Electrical connections Carry out the following steps 1 Check that the union nut on the cable gland is tight 2 Check that the cable c...

Page 41: ...eline values Media at temperatures of 60 C to 130 C 140 F to 266 F approx every 3 months Media at temperatures of 60 C 140 F approx every 12 months 10 4 Prior to disassembly Prerequisite Make sure that during maintenance and repair work no process is in operation in the area concerned Carry out the following steps 1 Drain all pipe system elements that lead to the valve and if necessary clean or ri...

Page 42: ... to the permanent magnet Protect the permanent magnet against impact stress Carry out the following steps 1 Undo the screws 39 2 Remove the clamps 15 3 Withdraw the control top B via the switch bar 1 from the actuator A 1 4 Unscrew the switch bar 1 Done Hint Assemble the valve in reverse order Also refer to the instruction manual for the T VIS M 15 Maintenance Disassembling the Valve 430BAL009990E...

Page 43: ...ainst impact stress Notice The sensor is a sensitive component Damage of the sensor and failure of the valve Always handle the sensor with care Carry out the following steps 1 Undo the screws 39 2 Remove the clamps 15 3 Withdraw the control top B via the switch bar 11 from the actuator A 1 4 Unscrew the switch bar 11 Done Hint Assembly in reverse order also refer to the instruction manual for the ...

Page 44: ...the proximity switches 1 2 Remove the proximity switches 1 Done 10 5 4 Intermediate flange design type VV removing the valve Fig 21 Carry out the following steps 1 Undo the screw connections 3 2 Remove the valve from the pipe Done 10 5 5 Disconnecting the actuator Maintenance Disassembling the Valve 430BAL009990EN_2 44 30 01 2018 ...

Page 45: ...he red position indication marker 2 is aligned with the hole B in the disk so that it indicates the position of the disk in the valve 10 5 6 Dismantling the Actuator Parts Fig 23 Carry out the following steps 1 Undo the screw connections 7 Maintenance Disassembling the Valve 430BAL009990EN_2 30 01 2018 45 ...

Page 46: ...H Fig 24 Carry out the following steps 1 Use an a f 4 hex socket screwdriver to unscrew the locking screw 2 until it is flush with the bushing 2 Take off the hand lever 1 Done 10 5 8 Removing the Valve Disk Seal The work steps to remove the disk seal are the same for both valve types Maintenance Disassembling the Valve 430BAL009990EN_2 46 30 01 2018 ...

Page 47: ... Fig 26 Removing the Flanges Carry out the following steps 1 Undo the screw connections 3 Fig 27 2 Pull the butterfly valve body apart 3 Remove the stopper 7 Maintenance Disassembling the Valve 430BAL009990EN_2 30 01 2018 47 ...

Page 48: ...eal Carry out the following steps 1 Pull off the plain bearings 5 2 Turn the seal 6 until it is positioned at a 90 angle to the disk 4 Fig 29 3 Pull the seal over the short end 9 of the disk 4 Unclamp the disk 5 Pull the seal over the long end of the shaft 10 Maintenance Disassembling the Valve 430BAL009990EN_2 48 30 01 2018 ...

Page 49: ...the detergent manufacturers Only use detergents which are non abrasive and not aggressive towards stainless steel Use only cleaning mediums which do not damage the materials of the control top PPE PA Carry out the following steps 1 Valve disassembly see Valve disassembly Section 10 5 Page 41 2 Carefully clean the individual parts 3 Check that air can exit freely from the vent screw 3 Maintenance M...

Page 50: ...sible once the valve has been assembled completely For product contact seals only use suitable greases and oils Observe the safety information sheets issued by the lubricant manufacturer Carry out the following steps 1 Apply a light film of lubricant to all threads 2 Apply a light film of lubricant to all seals 3 Apply a light film of lubricant to the shaft ends Done Maintenance Maintenance 430BAL...

Page 51: ...GEA Tuchenhagen if required A thin film of grease is required on the seals to ensure the proper function of the fittings It reduces friction and extends the service life of the seals This is absolutely harmless from a health and hygienic point of view Running dry must be avoided Grease BARRIERTA L 55 3 only for seals VMQ 10 7 Installation Assemble the valve in reverse order of disassembly Observe ...

Page 52: ... VV Arrange additional holes so that bracket can be dismantled in assembled condition 10 7 2 Torques for the Clamps and Clamp Connections Tighten the clamp connection and semi rings on the valve to the torques specified in the table Torques Nm lbft Clamps on the control top 1 0 7 Bolts M6 9 6 6 Bolts M8 22 16 2 Bolts M10 45 33 Bolts M12 78 57 5 Maintenance 430BAL009990EN_2 52 30 01 2018 ...

Page 53: ...ure too low Increase the control air pressure Solenoid valve defective Replace the solenoid valve Valve disk is blocked Clear the blockage No feedback signal Proximity switch adjusted Adjusting the proximity switch Switch bar loose caution the switch bar might be under pressure Check that the switch bar is firmly in place Proximity switch not connected correctly Check and correct the wiring Proxim...

Page 54: ...e at the place of installation The component consists of the following materials Metals Synthetic materials Electronic parts Lubricants containing oil and grease Separate the different materials and dispose of them correctly sorted Also observe the instructions regarding disposal in the operating instructions for the individual components 12 2 2 Valve Actuator Disposal Danger The spring forces in ...

Page 55: ...Manual actuator for butterfly valve T smart 7 Fig 33 Manual actuator for BFV Fig 34 Installation variants for proximity switches Parts list Manual actuator for butterfly valve T smart 7 430BAL009990EN_2 30 01 2018 55 ...

Page 56: ... 12 mm 14 mm 1 Manual actuator 224 001054 224 001055 224 001056 2 Proximity switch holder 224 001057 224 001058 224 001058 3 Scissors handle actuator complete 224 000544 224 000545 4 Manual stepless actuator complete 224 000235 224 000236 224 000237 Parts list Manual actuator for butterfly valve T smart 7 430BAL009990EN_2 56 30 01 2018 ...

Page 57: ...14 Spare parts list Pneumatic actuator for butterfly valve T smart 7 Fig 35 Spare parts list Pneumatic actuator 430BAL009990EN_2 30 01 2018 57 ...

Page 58: ...Fig 36 Spare parts list Pneumatic actuator 430BAL009990EN_2 58 30 01 2018 ...

Page 59: ...34 933 034 933 034 933 034 Elbow screw in plug connection 1 4 6 35 Brass nickel plated 933 972 933 972 933 972 933 972 7 1 Throttle check valve exhaust air 1 4 Brass nickel plated 603 048 603 048 603 048 603 048 7 2 Screw in plug connection metric 1 4 6 4 Ms CV 933 480 933 480 933 480 933 480 Screw in plug connection metric 1 4 6 35 Brass nickel plated 933 477 933 477 933 477 933 477 8 Hex nut A2 ...

Page 60: ... 603 048 603 048 603 048 7 2 Screw in plug connection metric 1 4 6 4 Ms CV 933 480 933 480 933 480 933 480 Screw in plug connection metric 1 4 6 35 Brass nickel plated 933 477 933 477 933 477 933 477 8 Hex nut A2 70 910 018 910 018 910 018 910 018 9 Initiator M12x1 10 65V DC 2wire Synthetic material 505 035 electrical connection with terminal compartment Initiator M12x1 10 30V DC 3wire 1 4301 505 ...

Page 61: ...ts list Butterfly valve body T smart 7 two piece flange versions Fig 37 Butterfly valve body T smart 7 Fig 38 Two piece flange versions Parts list Butterfly valve body T smart 7 430BAL009990EN_2 30 01 2018 61 ...

Page 62: ...35 224 001303 224 001307 224 001311 1 Flap 304 224 001007 224 001007 224 000999 224 001000 224 001001 316L 224 000810 224 000810 224 000802 224 000803 224 000804 2 Seal EPDM 224 170 61 224 170 61 224 170 67 224 170 68 224 170 69 FKM 224 170 75 224 170 75 224 170 81 224 170 82 224 170 83 HNBR 224 170 89 224 170 89 224 170 95 224 170 96 224 170 97 VMQ 224 173 05 224 173 05 224 173 11 224 173 12 224 ...

Page 63: ...19 224 001323 224 001327 224 001331 1 Flap 304 224 001002 224 001003 224 001004 224 001005 224 001006 316L 224 000805 224 000806 224 000807 224 000808 224 000809 2 Seal EPDM 224 170 70 224 170 71 224 170 72 224 170 73 224 170 74 FKM 224 170 84 224 170 85 224 170 86 224 170 87 224 170 88 HNBR 224 170 98 224 170 99 224 170 02 224 170 03 224 170 04 VMQ 224 173 14 224 173 15 224 173 16 224 173 17 224 ...

Page 64: ...335 224 001335 224 001339 1 Flap 304 224 001007 224 001007 224 001007 224 001008 316L 224 000810 224 000810 224 000810 224 000811 2 Seal EPDM 224 170 61 224 170 61 224 170 61 224 170 62 FKM 224 170 75 224 170 75 224 170 75 224 170 76 HNBR 224 170 89 224 170 89 224 170 89 224 170 90 VMQ 224 173 05 224 173 05 224 173 05 224 173 06 3 Round plug PE 922 338 922 338 922 338 922 338 4 Cheese head screw A...

Page 65: ...7 224 001351 224 001355 1 Flap 304 224 001009 224 001010 224 001011 224 001012 316L 224 000812 224 000813 224 000814 224 000815 2 Seal EPDM 224 170 63 224 170 64 224 170 65 224 170 66 FKM 224 170 77 224 170 78 224 170 79 224 170 80 HNBR 224 170 91 224 170 92 224 170 93 224 170 94 VMQ 224 173 07 224 173 08 224 173 09 224 173 10 3 Round plug PE 922 338 922 338 922 338 922 338 4 Cheese head screw A2 ...

Page 66: ...request on request Item Designation Material DN 65 DN 80 DN 100 DN 125 DN 150 1 Welded flange 304 224 000904 224 000905 224 000906 224 000907 224 000908 316L 224 000710 224 000711 224 000712 224 000713 224 000714 2 Threaded flange DIN 304 224 000948 224 000949 224 000950 224 000951 224 000952 316L 224 000724 224 000725 224 000726 224 000727 224 000728 3 Clamp flange 304 224 000936 224 000937 224 0...

Page 67: ...000719 224 000720 2 Threaded flange DIN 304 224 000980 224 000981 224 000982 224 000983 316L 224 000731 224 000732 224 000733 224 000734 3 Clamp flange 304 224 000941 224 000942 224 000943 224 000944 316L 224 000743 224 000744 224 000745 224 000746 4 Cone flange DIN 304 on request on request on request on request 316L on request on request on request on request 2a Threaded flange RJT 304 224 00096...

Page 68: ...GS cpl 304 EPDM 224 907 22 224 907 24 224 907 25 224 907 26 316L EPDM 224 907 03 224 907 05 224 907 06 224 907 07 304 FKM 224 917 22 224 917 24 224 917 25 224 917 26 316L FKM 224 917 03 224 917 05 224 917 06 224 917 07 304 HNBR 224 927 22 224 927 24 224 927 25 224 927 26 316L HNBR 224 927 03 224 927 05 224 927 06 224 927 07 304 VMQ 224 937 22 224 937 24 224 937 25 224 937 26 316L VMQ 224 937 03 22...

Page 69: ...24 941 54 316L VMQ 224 941 45 224 941 46 224 941 47 224 941 48 Designation Material DN 80 DN 100 DN 125 DN 150 Butterfly valve T smart 721 GS cpl 304 EPDM 224 907 27 224 907 28 224 907 29 224 907 30 316L EPDM 224 907 08 224 907 09 224 907 10 224 907 11 304 FKM 224 917 27 224 917 28 224 917 29 224 917 30 316L FKM 224 917 08 224 917 09 224 917 10 224 917 11 304 HNBR 224 927 27 224 927 28 224 927 29 ...

Page 70: ... 1 OD 1 5 OD 2 OD Butterfly valve T smart 721 GS cpl 304 EPDM 224 907 33 224 907 34 224 907 35 316L EPDM 224 907 14 224 907 15 224 907 16 304 FKM 224 917 33 224 917 34 224 917 35 316L FKM 224 917 14 224 917 15 224 917 16 304 HNBR 224 927 33 224 927 34 224 927 35 316L HNBR 224 927 14 224 927 15 224 927 16 304 VMQ 224 937 33 224 937 34 224 937 35 316L VMQ 224 937 14 224 937 15 224 937 16 Butterfly v...

Page 71: ...21 304 VMQ 224 959 43 224 959 44 224 959 45 316L VMQ 224 959 19 224 959 20 224 959 21 Butterfly valve T smart 721 GS DS cpl 304 EPDM on request on request on request 316L EPDM on request on request on request 304 FKM on request on request on request 316L FKM on request on request on request 304 HNBR on request on request on request 316L HNBR on request on request on request 304 VMQ on request on r...

Page 72: ... 304 VMQ 224 961 37 224 961 38 224 961 39 316L VMQ 224 961 13 224 961 14 224 961 15 Butterfly valve T smart 722 GG SMS cpl 304 EPDM 224 949 43 224 949 44 224 949 45 316L EPDM 224 949 19 224 949 20 224 949 21 304 FKM 224 953 43 224 953 44 224 953 45 316L FKM 224 953 19 224 953 20 224 953 21 304 HNBR 224 957 43 224 957 44 224 957 45 316L HNBR 224 957 19 224 957 20 224 957 21 304 VMQ 224 961 43 224 9...

Page 73: ...24 941 27 224 941 27 316L VMQ 224 941 19 224 941 19 224 941 19 Designation Material 2 5 OD 3 OD 4 OD Butterfly valve T smart 721 GS cpl 304 EPDM 224 907 36 224 907 37 224 907 38 316L EPDM 224 907 17 224 907 18 224 907 19 304 FKM 224 917 36 224 917 37 224 917 38 316L FKM 224 917 17 224 917 18 224 917 19 304 HNBR 224 927 36 224 927 37 224 927 38 316L HNBR 224 927 17 224 927 18 224 927 19 304 VMQ 224...

Page 74: ...49 304 VMQ 224 959 46 224 959 47 224 959 50 316L VMQ 224 959 22 224 959 23 224 959 49 Butterfly valve T smart 721 GS DS cpl 304 EPDM on request on request on request 316L EPDM on request on request on request 304 FKM on request on request on request 316L FKM on request on request on request 304 HNBR on request on request on request 316L HNBR on request on request on request 304 VMQ on request on r...

Page 75: ... 304 VMQ 224 961 40 224 961 41 224 961 42 316L VMQ 224 961 16 224 961 17 224 961 18 Butterfly valve T smart 722 GG SMS cpl 304 EPDM 224 949 46 224 949 47 224 949 50 316L EPDM 224 949 22 224 949 23 224 949 49 304 FKM 224 953 46 224 953 47 224 953 51 316L FKM 224 953 22 224 953 23 224 953 50 304 HNBR 224 957 46 224 957 47 224 957 50 316L HNBR 224 957 22 224 957 23 224 957 49 304 VMQ 224 961 46 224 9...

Page 76: ...41 15 224 941 16 316L VMQ 224 941 06 224 941 07 224 941 08 Butterfly valve T smart 731 CS cpl 304 EPDM 224 911 30 224 911 31 224 911 32 316L EPDM 224 911 22 224 911 23 224 911 24 304 FKM 224 921 30 224 921 31 224 921 32 316L FKM 224 921 22 224 921 23 224 921 24 304 HNBR 224 931 30 224 931 31 224 931 32 316L HNBR 224 931 22 224 931 23 224 931 24 304 VMQ 224 941 30 224 941 31 224 941 32 316L VMQ 224...

Page 77: ...16 Parts list Butterfly valve 788 Intermediate flange version VV Fig 39 Parts list Butterfly valve 788 430BAL009990EN_2 30 01 2018 77 ...

Page 78: ... 224 170 75 224 170 81 224 170 82 HNBR 224 170 89 224 170 89 224 170 95 224 170 96 VMQ 224 173 05 224 173 05 224 173 11 224 173 12 3 Round plug PE 922 338 922 338 922 338 922 338 4 Cheese head screw A2 70 4x 902 135 4x 902 135 4x 902 135 4x 902 135 M6 x 75 M6 x 75 M6 x 75 M6 x 75 5 Hex nut A2 8x 910 013 8x 910 013 8x 910 013 8x 910 013 M6 M6 M6 M6 15 Cheese head screw A2 70 4x 902 099 4x 902 099 4...

Page 79: ...83 224 170 84 224 170 85 HNBR 224 170 97 224 170 98 224 170 99 VMQ 224 173 13 224 173 14 224 173 15 3 Round plug PE 922 338 922 338 922 338 4 Cheese head screw A2 70 4x 902 136 6x 902 136 6x 902 136 M8 x 75 M8 x 75 M8 x 75 5 Hex nut A2 8x 910 018 12x 910 018 12x 910 018 M8 M8 M8 15 Cheese head screw A2 70 4x 902 100 6x 902 100 6x 902 100 M8 x 30 M8 x 30 M8 x 30 18 O ring EPDM 930 546 930 547 930 4...

Page 80: ...224 170 87 224 170 88 HNBR 224 173 02 224 173 03 224 173 04 VMQ 224 173 16 224 173 17 224 173 18 3 Round plug PE 922 338 922 339 922 339 4 Cheese head screw A2 70 8x 902 136 8x 902 133 8x 902 132 M8 x 75 M10 x 100 M12 x 110 5 Hex nut A2 14x 910 018 14x 910 026 16x 10 029 M8 M10 M12 15 Cheese head screw A2 70 6x 902 100 6x 902 118 8x 902 134 M8 x 30 M10 x 35 M12 x 40 18 O ring EPDM 930 549 930 550 ...

Page 81: ...5 224 170 75 224 170 75 224 170 76 HNBR 224 170 89 224 170 89 224 170 89 224 170 90 VMQ 224 173 05 224 173 05 224 173 05 224 173 06 3 Round plug PE 922 338 922 338 922 338 922 338 4 Cheese head screw A2 70 4x 902 135 4x 902 135 4x 902 135 4x 902 135 M6 x 75 M6 x 75 M6 x 75 M6 x 75 5 Hex nut A2 8x 910 013 8x 910 013 8x 910 013 8x 910 013 M6 M6 M6 M6 15 Cheese head screw A2 70 4x 902 099 4x 902 099 ...

Page 82: ...4 170 78 224 170 79 224 170 80 HNBR 224 170 91 224 170 92 224 170 93 224 170 94 VMQ 224 173 07 224 173 08 224 173 09 224 173 10 3 Round plug PE 922 338 922 338 922 338 922 338 4 Cheese head screw A2 70 4x 902 136 6x 902 136 6x 902 136 8x 902 136 M8 x 75 M8 x 75 M8 x 75 M8 x 75 5 Hex nut A2 8x 910 018 10x 910 018 12x 910 018 14x 910 018 M8 M8 M8 M8 15 Cheese head screw A2 70 4x 902 100 4x 902 100 6...

Page 83: ...17 Dimension sheet T smart 7 Fig 40 Fig 41 Dimension sheet T smart 7 430BAL009990EN_2 30 01 2018 83 ...

Page 84: ...253 253 253 256 5 258 265 265 X1 DN X1 OD 273 273 273 273 273 273 276 5 278 285 286 A3 Manual actuator installation dimension X2 Ø B DN Ø B OD 78 78 78 78 78 78 87 94 103 101 Q 116 116 116 116 116 H2 DN H2 OD 83 83 83 83 83 83 86 5 88 95 96 X2 DN X2 OD 103 103 103 103 103 103 106 5 108 115 116 1 Welded flange C3 DIN 25 25 25 25 25 C3 OD 25 25 25 25 25 Internal Ø DN 16 20 26 38 50 Internal Ø OD 9 5...

Page 85: ... 8 Tr 64 1x1 8 Internal Ø DN 16 20 26 38 50 Internal Ø OD 9 5 15 85 22 2 34 9 47 6 2c 1 Threaded flange SMS C7 1 OD 36 41 41 G7 1 OD Rd 40x1 6 Rd 60x1 6 Rd 70x1 6 Internal Ø DN 16 20 26 38 50 Internal Ø OD 9 5 15 85 22 2 34 9 47 6 2c 2 Threaded flange DS C7 2 OD 38 38 40 G7 2 OD Rd 44x1 6 Rd 58x1 6 Rd 72x1 6 Internal Ø DN 16 20 26 38 50 Internal Ø OD 9 5 15 85 22 2 34 9 47 6 Switch rod stroke 56 5...

Page 86: ...4 5 278 5 282 294 5 292 310 324 X1 DN X1 OD 292 5 294 5 298 5 302 314 5 312 330 344 A3 Manual actuator installation dimension X2 Ø B DN Ø B OD 120 116 135 128 155 160 191 219 Q 116 160 160 220 220 H2 DN H2 OD 103 105 114 5 118 128 130 5 146 X2 DN X2 OD 123 125 134 5 138 148 150 5 166 180 1 Welded flange C3 DIN 25 30 30 35 40 C3 OD 25 30 30 Internal Ø DN 66 81 100 125 150 Internal Ø OD 60 3 73 97 6...

Page 87: ... 6x1 8 Tr 91 1x1 8 Tr 108 2x1 8 Internal Ø DN 66 81 100 125 150 Internal Ø OD 60 3 73 97 6 2c 1 Threaded flange SMS C7 1 OD 45 45 56 G7 1 OD Rd 85x1 6 Rd 98x1 6 Rd132x1 6 Internal Ø DN 66 81 100 125 150 Internal Ø OD 60 3 73 97 6 2c 2 Threaded flange DS C7 2 OD 40 41 42 G7 2 OD Rd 88x1 6 Rd 100x1 6 Rd 130x1 4 Internal Ø DN 66 81 100 125 150 Internal Ø OD 60 3 73 97 6 Switch rod stroke 56 56 56 56 ...

Page 88: ...18 Dimension sheet Butterfly valve T smart 7 VV Fig 42 Fig 43 Dimension sheet Butterfly valve T smart 7 VV 430BAL009990EN_2 88 30 01 2018 ...

Page 89: ...4 103 101 D actuator Ø 88 9 88 9 88 9 88 9 88 9 H1 DN H1 OD 253 253 253 253 253 253 256 5 258 265 265 X1 DN X1 OD 273 273 273 273 273 273 276 5 278 285 286 A3 Manual actuator installation dimension X2 Ø B DN Ø B OD 78 78 78 78 78 78 87 94 103 101 Q 116 116 116 116 116 H2 DN H2 OD 83 83 83 83 83 83 86 5 88 95 96 X2 DN X2 OD 103 103 103 103 103 103 106 5 108 115 116 4a Intermediate flange design C8 ...

Page 90: ... 160 191 219 D actuator Ø 88 9 88 9 88 9 114 3 114 3 H1 DN H1 OD 272 5 274 5 278 5 282 294 5 292 310 324 X1 DN X1 OD 292 5 294 5 298 5 302 314 5 312 330 344 A3 Manual actuator installation dimension X2 Ø B DN Ø B OD 120 116 135 128 155 160 191 219 Q 116 160 160 220 220 H2 DN H2 OD 103 105 114 5 118 128 130 5 146 X2 DN X2 OD 123 125 134 5 138 148 150 5 166 180 4a Intermediate flange design C8 DIN 4...

Page 91: ...19 Dimension sheet Butterfly valve T smart 7 flanges Fig 44 Dimension drawing BFV 7 seals Dimension sheet Butterfly valve T smart 7 flanges 430BAL009990EN_2 30 01 2018 91 ...

Page 92: ...PDM 224 170 69 50 0 66 0 22 5 FKM 224 170 83 HNBR 224 170 97 VMQ 224 173 13 DN 65 EPDM 224 170 70 66 0 83 2 25 0 FKM 224 170 84 HNBR 224 170 98 VMQ 224 173 14 DN 80 EPDM 224 170 71 81 0 99 0 28 0 FKM 224 170 85 HNBR 224 170 99 VMQ 224 173 15 DN 100 EPDM 224 170 72 100 0 120 0 30 0 FKM 224 170 86 HNBR 224 173 02 VMQ 224 173 16 DN 125 EPDM 224 170 73 125 0 147 0 33 0 FKM 224 170 87 HNBR 224 173 03 V...

Page 93: ... 5 OD EPDM 224 170 62 34 9 49 7 21 5 FKM 224 170 76 HNBR 224 170 90 VMQ 224 173 06 2 OD EPDM 224 170 63 47 6 63 0 22 5 FKM 224 170 77 HNBR 224 170 91 VMQ 224 173 07 2 5 OD EPDM 224 170 64 60 3 77 0 25 0 FKM 224 170 78 HNBR 224 170 92 VMQ 224 173 08 3 OD EPDM 224 170 65 73 0 90 0 27 5 FKM 224 170 79 HNBR 224 170 93 VMQ 224 173 09 4 OD EPDM 224 170 66 97 6 117 6 30 0 FKM 224 170 80 HNBR 224 170 94 V...

Page 94: ...n Short designation according to DIN ISO 1629 Ethylene Propylene Diene Rubber F Unit of measurement of temperature degree Fahrenheit FKM Material designation short designation according to DIN ISO 1629 Fluorine rubber h Unit of measurement of time hour HNBR Material designation Short designation according to DIN ISO 1629 Hydrogenated Acrylonitrile Butadiene Rubber IP Protection class ISO Internati...

Page 95: ...UP Self learning installation During commissioning and maintenance the SET UP procedure carries out all the necessary settings for the generation of messages AF Specifications for the size of spanners width across flats T VIS Tuchenhagen Valve Information System V AC Volt alternating current V DC Volt direct current W Unit of measurement of power Watt TIG Welding method Tungsten inert gas welding ...

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GEA T-smart 7, Operating Instruction

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