GEA Omni Instruction Manual Download | Manualshive

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Variable Speed Fan/Variable Speed Pump

Water cooled condenser

Evaporator Control Parameters

Suction Valve Settings

Invert Solenoid Output

Evaporator for Chiller

Refrigerant Sensor Control Parameters

Refrigerant Sensor

Compressor Operating Data

Analog Inputs/ Outputs

Standard Calculated Values

Digital Inputs/ Outputs

Panel Configuration

Compressor Configuration

Normal Operating States

Stopped Description

Starting Description

Running Description

Stopping Description

3.10 Additional Operating States

3.11 Screw Compressor Capacity Control

Forward and Reverse

3.12 Variable Vi

Operating Modes

Types of Vi Control Systems

Combined Vi Partial Load Control

3.13 Lubrication System

Full Time with No Prelube

3.14 IntelliSOC

List and Description of Compressor Shutdowns

List and Description of Condenser Shutdowns

List and Description of Evaporator Shutdowns

List and Description of VTrac Shutdowns

List and Description of Refrigerant Sensor Shutdowns

List and Description of Drum Sequencer Shutdowns

List and Description of Other Shutdowns

List and Description of Compressor Warnings

List and Description of Limitation Warnings

List and Description of Condenser Warnings

List and Description of Evaporator Warnings

List and Description of Profibus Gateway Warnings

List and Description of GEA BluAstrum Condenser Warnings

List and Description of VTrac Warnings

List and Description of Refrigerant Sensor Warnings

List and Description of Oil Still Warnings

List and Description of Other Warnings

Instruction Manual | GEA Omni™
Control panel

GEA Refrigeration North America, Inc. | E_806550_2 | Generated 12.01.2016

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Summary of Contents for Omni

Page 1: ...Control panel GEA Omni Instruction Manual E_806550_2 ...

Page 2: ...the information about the industrial safety and health related regulations at the site of installation of the product The regulations vary form place to place as a result of the statutory regulations applicable at the site of installation of the product and are there fore have not been considered in this product infor mation In addition to this product information and the acci dent prevention regu...

Page 3: ...o heavy physical injuries or to the death Caution Stands for a possibly dangerous situa tion which could lead to light physical injuries or to damages to property Hint Stands for an important tip whose attention is important for the desig nated use and function of the device Instruction Manual GEA Omni Control panel GEA Refrigeration North America Inc E_806550_2 Generated 12 01 2016 3 ...

Page 4: ...Instruction Manual GEA Omni Control panel 4 GEA Refrigeration North America Inc E_806550_2 Generated 12 01 2016 ...

Page 5: ... 1 Main Tab 31 2 5 2 Classic Tab 33 2 5 3 Vibration tab 33 2 5 4 Starter tab 36 2 6 Condenser 37 2 6 1 Overview tab Condenser sequencer 38 2 6 2 Main tab Condenser sequencer 39 2 6 3 Schedule tab 42 2 6 4 Main tab Condenser water cooled 46 2 7 Evaporator 46 2 7 1 Overview tab 47 2 7 2 Main tab 48 2 7 3 Evaporator for chiller 50 2 8 Sequencer 50 2 8 1 Overview tab 51 2 8 2 Main tab 53 2 8 3 Schedul...

Page 6: ...ock 126 3 1 12 Oil Differential Pressure 126 3 1 13 Oil Filter Pressure 130 3 1 14 Oil Separator 132 3 1 15 Oil Temperature 134 3 1 16 Suction Pressure 135 3 1 17 Discharge Pressure 139 3 1 18 Discharge Temperature 142 3 1 19 Oil Cooling 143 3 1 20 Inlet Temperature 145 3 1 21 Outlet Temperature 145 3 1 22 Loss of Remote Start Signal 147 3 1 23 Power Failure Restart 147 3 1 24 Superheat 148 3 1 25...

Page 7: ...me 205 3 13 2 Full Time with No Prelube 205 3 13 3 Startup 205 3 13 4 No Pump 206 3 14 IntelliSOC 206 4 ANNUNCIATIONS 207 4 1 Shutdowns 207 4 1 1 List and Description of Compressor Shutdowns 207 4 1 2 List and Description of Condenser Shutdowns 212 4 1 3 List and Description of Evaporator Shutdowns 213 4 1 4 List and Description of VTrac Shutdowns 213 4 1 5 List and Description of Refrigerant Sens...

Page 8: ...ion with External Oil Pump 228 5 3 2 Compressor Capacity Slide Input Calibration without External Oil Pump 228 5 3 3 Calibration for Capacity Slide for Step Variable Vi Compressors 230 5 4 Volume Slide Position Calibration 231 5 5 Compressor Motor Current Calibration 232 5 6 Capacity Slide Sensor Calibration 232 5 6 1 Capacity Slide Calibration with External Oil Pump 232 5 6 2 Capacity Slide Calib...

Page 9: ...verview tab 38 fig 31 Condenser sequencer tile 38 fig 32 Condenser fan tile 39 fig 33 Condenser water pump tile 39 fig 34 Main condenser tab Condenser sequencer 40 fig 35 Main condenser tab Condenser device 41 fig 36 Condenser schedule tab 42 fig 37 Condenser schedule table 43 fig 38 Condenser control buttons 44 fig 39 Condenser timer control display 45 fig 40 Condenser device control display 45 f...

Page 10: ...play 79 fig 83 Activity log tab display 80 fig 84 Touch panel tab display 82 fig 85 Wash down icon 82 fig 86 Logic diagram tab display 83 fig 87 Support files tab display 84 fig 88 Documents tab display 87 fig 89 Program tab display 89 fig 90 Update Back up software display 90 fig 91 Update Back up configuration display 91 fig 92 System tab display 92 fig 93 Update Back up system display 93 fig 94...

Page 11: ...alibration Pad 226 fig 117 Capacity Slide Calibration Pad 227 fig 118 Capacity Slide Calibration Pad Step Variable Vi 230 fig 119 Volume Slide Calibration Pad 231 fig 120 Motor Current Calibration Pad 232 Instruction Manual GEA Omni Control panel GEA Refrigeration North America Inc E_806550_2 Generated 12 01 2016 11 ...

Page 12: ...Instruction Manual GEA Omni Control panel 12 GEA Refrigeration North America Inc E_806550_2 Generated 12 01 2016 ...

Page 13: ...function indica tion on the touch screen cannot be ignored A personal injury or damage to the machine or plant can be the result For precautions to prevent danger see safety instructions in the operating manual Warning of electric shock Danger of electric shock exists More than one switch disconnect may be necessary to isolate all electrical components Before maintenance work on the control panel ...

Page 14: ...pment in close proxim ity to the ICTD temperature converters ICTD sensors or interconnecting wiring may result in inaccurate readings for the associated temperature s 1 2 Safety note concerning the connection of the GEA Omni with the starter panel Hint It is not permitted to add an external controller between the GEA Omni and the power panel this would compromise the safety interlocks designed for...

Page 15: ...affixed in the cabinet fig 1 CE mark 1 4 Conformity UL marking USA Canada The UL marking of the GEA Omni takes place according to the UL certification process and confirms the com pliance with national standards in the United States and Canada With affixing the UL marking the manufacturer confirms the GEA Omni is built to the guidelines of UL The UL mark is affixed in the cabinet fig 2 UL mark Ins...

Page 16: ... left displays options used for navigation between displays or interfaces The status bar at the bottom displays important information regarding the status of the panel and its devices Both the menu bar and the status bar will remain visible at all times fig 3 Initial Screen User interface Instruction Manual GEA Omni Control panel 16 GEA Refrigeration North America Inc E_806550_2 Generated 12 01 20...

Page 17: ...ons are shown in the list below OmniView Section 2 4 Page 26 Compressor Section 2 5 Page 29 Condenser Section 2 6 Page 37 Evaporator Section 2 7 Page 46 Sequencer Section 2 8 Page 50 OmniNet Section 2 9 Page 58 History Section 2 10 Page 61 Documentation Section 2 11 Page 70 Service Section 2 12 Page 73 File Manager Section 2 13 Page 84 Configuration Section 2 14 Page 95 Instruction Manual GEA Omni...

Page 18: ... Settings Section 2 15 Page 97 Panel Info Section 2 16 Page 103 User interface Menu Navigation Instruction Manual GEA Omni Control panel 18 GEA Refrigeration North America Inc E_806550_2 Generated 12 01 2016 ...

Page 19: ...formation regarding controlled devices or acknowledge and clear annunciations 2 2 1 Logging In fig 7 Default users The bottom left corner of the panel displays the user who is currently logged in The icon is also color coded to indicate the permissions each user has access to When no user is logged in this section will display Logged Out and the user icon will be red Once a user has logged in the ...

Page 20: ...panel to display the Logged Out message until another user is logged in The Login button will be enabled whenever a user account other than the one that is currently logged in is selected When a user not currently signed in is selected the Login button will be enabled Touching it will bring up a numeric keypad which will allow the user to enter their password If the correct password is entered the...

Page 21: ... the panel is commissioned 2 2 2 Current State fig 10 Status panel The bottom center portion of the panel display shows the status of the compressor controlled by the panel If multiple devices are controlled from a single panel the display will cycle between them periodically The section shown in the middle of the sub screen when the status bar is clicked displays a list of all devices controlled ...

Page 22: ...as triggered The buttons on the right of the display are used to acknowledge and clear annunciations An annunciation with the acknowledge button abbreviated ACK on the display will not be removed from the list even if the issue that caused the annunciation in the first place is resolved until the button has been pressed Other annunciations may be cleared using the Clear button which will immediate...

Page 23: ...the bottom right corner of the display must be clicked 2 3 2 Grid and Chart Navigation Grid and chart displays such as those displayed in the Main compressor screen and the History screen contain detailed information divided into columns For detailed information on specific tables please see the appropriate section below A table or grid may be navigated by using touch functionality to scroll throu...

Page 24: ...letter keys may be used in the same manner as a normal keyboard The 123 button changes the display of the keyboard to the one shown below which is used to add numbers or frequently used symbols to the string fig 15 Keyboard Display Numbers and symbols User interface General Navigation Instruction Manual GEA Omni Control panel 24 GEA Refrigeration North America Inc E_806550_2 Generated 12 01 2016 ...

Page 25: ...s intended to be displayed only 2 3 7 Drop Down Boxes and Text Edit Various fields that allow user input are in the form of text boxes and drop down lists A text box appears as a blank white box and may be used to enter any text string the user desires Drop down lists are differentiated from text boxes by a downward pointing arrow on the far right These fields have a predetermined list of possible...

Page 26: ...2 4 OmniView fig 17 Main OmniView screen User interface OmniView Instruction Manual GEA Omni Control panel 26 GEA Refrigeration North America Inc E_806550_2 Generated 12 01 2016 ...

Page 27: ... of the tile is determined by the current status of the compressor If the com pressor is not connected the tile will be colored gray The other colors in order of precedence are Red light green flash Illegally Started Red Shutdown Light green Running Yellow Warning Dark green Stopped Touching any tile will open the compressor screen for the selected compressor Refer to Section 2 5 Page 29 for full ...

Page 28: ...ing mode Dark Red Tiles of this color indicate that the associated zone is currently in defrost mode Touching any tile will open the evaporator screen for the selected zone Refer to Section 2 7 Page 46 for full details on evaporator operation 4 Control Level for compressor sequencing fig 21 Control level tile These tiles each correspond to a control level for use in compressor sequencing The infor...

Page 29: ...s button is illuminated whenever the compressor is running in local mode Touching this button will attempt to start the compressor If the compressor is in the process of starting this button will flash Once the compressor has started the button will be illuminated continuously If the compressor is in Automatic Start Stop mode this button will display an A in its upper left hand corner and will res...

Page 30: ...ton while the compres sor is running in Local mode will force the compressor to increase capacity unless a limitation for capacity increase is active This will also force the compressor into Hold mode 7 UNLOAD The gray bar on the right of this button represents an LED Whenever the Unload Solenoid of the com pressor is energized the LED will be illuminated green Touching and holding the button whil...

Page 31: ...ab will display information pertaining to the compressor most recently selected in the tile display of the Overview Tab detailed in section Overview Tab not yet available at the moment If no tile has been selected in the over view screen this screen will display the first compressor The display is divided into three parts Instruction Manual GEA Omni Control panel User interface Compressor GEA Refr...

Page 32: ... the text of the Edit Grid button will change to Save Grid Touching the button a second time will hide the fourth column and display only selected rows Each user may customize the values displayed in this table separately For details on individual elements of the Operating Data display refer to Section 3 7 Page 176 3 Control Parameters This table contains the name and current values of the paramet...

Page 33: ...plays information pertaining to the VTrac vibration sensor It will only be displayed if VTrac is ena bled in the configuration of the panel The data may be displayed in two different formats The format currently displayed may be switched by touching the button which is displayed to the left of the options button in the bot tom right hand corner of the screen The text of the view button is dependen...

Page 34: ...sured value remains within this range no warnings or shutdowns will be annunciated Yellow This portion of the bar represents the range of vibration levels where the monitored component is in danger of being damaged if the vibrations continue to increase If the measured value ever falls within this range a warning condition will be annunciated for the component in question Red This portion of the b...

Page 35: ...nt units as selected in the Options screen described below The second drop down list is used to select the scale of the measurements The selected value indicates the distance between each tick on the vibration level axis The options are dependent on the selected panel units fig 28 VTrac Options display Touching the Options button displayed in the bottom right hand corner in either view will bring ...

Page 36: ...the units that will be used for measuring vibration The options are inches s This option is used when vibration should be measured in terms of velocity mg This option is used when vibration should be measured in terms of acceleration 3 Frequency This drop down list is used to select the units that will be used for measuring frequency The options are CPM This option is used when frequency should be...

Page 37: ...g 1 4 Red This color indicates that the starter is currently in a shutdown state 2 Starter faults The Clear Faults button may be used to clear any active faults found in the starter 3 Default settings The Load Default Settings button may be used to restore the starter to its factory default settings 4 Starter parameters This table displays the control parameters read from the starter Each starter ...

Page 38: ...lue the number of fans running and the number pumps running fig 31 Condenser sequencer tile All other tiles shown on the overview display represent different condenser devices Each tile displays the cur rent status of the device and whether control is currently enabled For variable speed devices the current speed will also be displayed The type of device is indicated by the symbol The different ty...

Page 39: ... the current status and control parameters of the condenser sequencer and individ ual devices The display will change depending on whether it is currently showing the status of the sequencer or an individual device When the sequencer tile is touched the main tab will display the screen shown below Instruction Manual GEA Omni Control panel User interface Condenser GEA Refrigeration North America In...

Page 40: ...un 3 Control parameters This table contains the parameters used during condenser sequencing The values may be manually changed by touching a row For more information regarding the specific function of each parameter refer to Section 3 3 Page 157 When a device tile is touched the main tab display will instead appear as shown below User interface Condenser Instruction Manual GEA Omni Control panel 4...

Page 41: ...nformation regarding the selected condenser The values may be manually changed by touching a row For more information regarding the specific function of each parameter refer to Section 3 4 Page 163 Touching the Main tab displayed at the top of the screen will bring up the display corresponding to the most recently selected tile If no tile has been previously selected in the Overview tab the panel ...

Page 42: ...e information This section contains the user defined name for the currently selected schedule the target set point and the current condenser status 2 Control value This section displays the current value of the condenser control value 3 Hide show timers This button controls whether or not the three initial columns of the schedule table containing the time delays used while the sequencer is running...

Page 43: ...the current step This column will not appear if the Hide Timers button has been clicked d Next timer This column contains the period of time that the sequencer will wait before changing steps once it has been instructed to switch to the next step This column will not appear if the Hide Timers button has been clicked e Condenser devices These columns each correspond to an individual condenser devic...

Page 44: ...alues entered in the three timer columns b Hold As long as this button is illuminated the sequencer will remain on the currently selected step c Next When this button is touched the sequencer will immediately switch from the current step to the next step below it in the table If the sequencer is already on the final step touching this button will have no effect d Previous When this button is touch...

Page 45: ...evice column is touched the sub window will instead appear as shown below fig 40 Condenser device control display The state the condenser should enter in the given step may be selected in the central options block For certain options which require a percentage of the maximum capacity to be specified the second options block will be enabled A percentage between 0 and 100 incremented in values of 5 ...

Page 46: ...The evaporator temperature controls the operation of the zone based on its set point and related parameters A reset delay prevents all solenoids in the system from turning on at the same time Any time the control panel is powered up reset or after a shutdown condition all evaporator zones will be placed into a reset delay condition The first zone placed into operation is given a five second reset ...

Page 47: ... This screen normally contains a tile display which represents the evaporator system Each tile represents an individual zone and displays the zone name current temperature set point current status and defrost group The color of each tile indicates the current status of the associated zone The colors are Grey Disabled Dark Green Stopped Waiting to Start Light Green Starting Light Blue Cooling Dark ...

Page 48: ...nabled as detailed above It is used to change the display of the overview screen so that it will show a detailed view of two zones side by side When it is touched the button text will change to read Select Until the button is touched again touching a tile will mark it with a check in its upper right hand corner rather than opening the Main Tab When two tiles are selected and the button is touched ...

Page 49: ...lly initiate a defrost cycle for the zone If no zones are currently defrosting touching the button will cause the zone to begin its defrost cycle During normal operation only one zone per group may be in defrost mode at a time If another zone is already in defrost the zone information tile will display a Pending Defrost timer Once the zone currently in defrost finishes the cycle the zone that has ...

Page 50: ...he evaporator 2 Operating Data This table displays the name I O slice location and current state of the digital points associated with the evaporator 3 Control Parameters This table contains the parameters used to control the evaporator The values can be manually changed by touching a row For more information regarding the specific function of each parameter refer Section 3 5 6 Page 171 2 8 Sequen...

Page 51: ...ressor devices for each A sample control level tile is shown below fig 47 Control level tile All other tiles represent individual compressors Each tile contains the compressor name its current status and the control value The number in the upper right hand corner of the tile indicates which control level the compres sor is associated with A sample compressor tile is shown below Instruction Manual ...

Page 52: ...d corner of the tile display Clicking the Add button will bring up the sub window shown below which may be used to config ure a new compressor fig 49 Add compressor display 1 This panel This switch is used to select whether the control for the associated compressor is local to the panel or if the sequencer can only control the compressor remotely through a network connection 2 Brand ID This drop d...

Page 53: ...main tab for the compressor sequencer as detailed in Section 2 8 2 Page 53 2 8 2 Main tab This screen is used to display the current status and control parameters of the compressor sequencer and indi vidual devices The display will change depending on whether it is currently showing the status of a control level or a specific compressor When a control level tile is touched the main tab will displa...

Page 54: ...oint and control value of the selected device The color of the tile is dependent on the current status of the compressor Refer back to Section 2 8 1 Page 51 for a list of the colors and their meanings 2 Device enabled This switch is used to toggle whether or not the Device is currently permitted to run 3 Compressor device This section contains the information that was entered when the compressor i...

Page 55: ... compressor device assigned to a column and each row corresponding to a different step The sequencer supports up to fifty steps The components of the display are 1 Current Level This section contains the user defined name for the currently selected level the target set point and the current level status 2 Control value This section displays the current control value of the level 3 Hide show timers...

Page 56: ...rs button has been clicked d Next timer This column contains the period of time that the sequencer will wait before changing steps once it has been instructed to switch to the next step This column will not appear if the Hide Timers button has been clicked e Compressor Devices These columns each correspond to an individual compressor on the currently selected level The contents of each cell dictat...

Page 57: ...ar to the failed or inaccessible compressor will start 6 Control buttons fig 54 Sequencer Control Buttons These buttons are used to control the operating mode sequencer The buttons are a Auto As long as this button is illuminated the sequencer will run automatically based on the values entered in the three timer columns b Hold As long as this button is illuminated the sequencer will remain on the ...

Page 58: ...row keys may be used to navigate through the table Whenever a cell in a condenser device column is touched the sub window will instead appear as shown below fig 56 Compressor Device Control Display The state the compressor should enter in the given step may be selected in the central options block For certain options which require a percentage of the maximum capacity to be specified the second opt...

Page 59: ...cted panel and control it remotely Only one external panel may be viewed at a time If multiple tiles are selected this button will be disabled While a panel is connected this button will change to Disconnect which will return the user to the tile display when clicked 2 Find Network Panel s This button will query the network and locate any other GEA Omni panels Any panel found in this manner will a...

Page 60: ...umber of the device The Edit column contains a check box which is used if the user wishes to modify the connections of the device Checking a row and touching the Edit Connections button will populate the fields in the upper right hand corner of the screen The Name field is locked but the IP Address and Node Number fields may be modified User interface OmniNet Instruction Manual GEA Omni Control pa...

Page 61: ...ring the time period represented on the graph After the button has been clicked the text will change to Hide Annunciations Touching the button a second time will remove the annunciation lines and change the text back to Show Annunciations 3 Save Data This button is used to save the current range of RT Trend data displayed in the graph Clicking it will save a snapshot of the current ten minute inte...

Page 62: ...me in the upper text field and touching the Save Pens button will add the selection of pens to the list of pen groups shown in the lower box If no name is entered the selection will be saved using the current date and time as a name Individual selections may be checked in the same manner as specific pens Selections may be deleted from the list of saved pens by checking them and touching the Delete...

Page 63: ...s tab displays only the date range and Edit buttons which retain their functionality from the Chart tab The Analysis and Report tabs do not contain a row of buttons at the bottom of the screen For more detailed information regarding the functionality of each tab refer to the specific sections below Instruction Manual GEA Omni Control panel User interface History GEA Refrigeration North America Inc...

Page 64: ... The chosen pens are listed in the legend panel if view ing in graph format and at the top of the columns in grid format All pens are updated every five seconds while viewing this screen The total range of time displayed at any given time is ten minutes fig 63 RT Trend tab display View Table User interface History Instruction Manual GEA Omni Control panel 64 GEA Refrigeration North America Inc E_8...

Page 65: ... of data information may be displayed at once The I O is listed in the legend panel if viewing in graph format and at the top of the columns in grid format The total range displayed by default on this screen covers a period of forty eight hours fig 65 Chart tab display View Table Instruction Manual GEA Omni Control panel User interface History GEA Refrigeration North America Inc E_806550_2 Generat...

Page 66: ...ings and shutdowns that have been triggered on the panel The figure below displays a sample annunciations control fig 66 Annunciations tab display User interface History Instruction Manual GEA Omni Control panel 66 GEA Refrigeration North America Inc E_806550_2 Generated 12 01 2016 ...

Page 67: ...applica ble Action The text displayed here indicates whether the annunciation was issued or cleared Clear This column will be filled only if the action column displays Cleared It indicates whether the annunciation was cleared manually or automatically RT Trend When a shutdown or warning annunciation is issued the last fifteen minutes of historical data is recorded The user may view this informatio...

Page 68: ...ciation in question accounts for 2 Frequent Warnings This section is similar in functionality to the Frequent Shutdowns section displaying the same informa tion and analysis for warnings 3 Annunciations Graph This area displays the distribution of shutdowns and warnings across the selected range For each day the yellow bar indicates the total number of warnings that occurred and the red bar indica...

Page 69: ...r any of the selected I O The I O is selected on the right side of this tool Shutdown This will display every shutdown that has been issued or cleared It will list the description type and date Warning This will display every warning that has been issued or cleared It will list the description type and date Notification This will display every notification that has been issued or cleared It will l...

Page 70: ...or system functionality The information displayed here is divided across two tabs as detailed in the sections below 2 11 1 Documents Tab fig 69 Documents tile display This screen is used to display all manuals and supplementary documents associated with the panel arranged in a tile display Touching a tile will bring up a new screen which will display the associated document A sample screen is show...

Page 71: ...viewer to step through the document highlighting the next instance of the chosen text until the end of the document is reached This search function is not case sensitive 3 Bookmarks This list displays the major section headings of the document currently being displayed Touching a bookmark will scroll the document to the chosen section 4 Zoom This slider is used to change the magnification of the d...

Page 72: ... bottom left indicates the progress of the video The button in the center is used to pause and play and the time stamp indicates the progress of the video The video title is displayed to the right of the time stamp When the video is finished playing the screen will automati cally close and return to the tile display but the user may exit the video early by touching the close button User interface ...

Page 73: ...O signals such as power and end slices are grayed out in the display Any other slice may be clicked to display a detailed view like the ones shown below The scopes shown on the outer edges of all the displays illustrate the raw signal received or transmitted by each point Warning Caution should be exercised when forcing the value of outputs within the I O status tab Forc ing a module to an imprope...

Page 74: ...red to transmit an output signal will display its name to the side of the image Unassigned channels will be blank A channel transmitting an energized signal will be illuminated green while a de energized signal will cause the channel to appear gray Output may be controlled automatically through the program or manually by a user with service level or higher permissions To enable manual control the ...

Page 75: ...age Unassigned channels will be blank The current value read at each input will be displayed below the name of the channel fig 78 Sample analog output slice display The above image displays the detailed view of an analog output slice Each channel that is configured to trans mit an output signal will display its name to the side of the image Unassigned channels will be blank Output may be controlle...

Page 76: ...eriod is highlighted orange The selected compressor s run time is displayed directly above the grid Check boxes populate the grid to indicate whether the task in question has been completed for the given time period If a check box is not present the task in question need not be performed for the current interval The grid itself may not be modified from this view but it may be updated using the fou...

Page 77: ...when the service task is performed The Save Service Interval button displayed in the bottom right corner will update the main maintenance chart 2 Service Report 3 Edit Service Tasks This button is used to create or edit custom maintenance tasks for the selected compressor Touching it will bring up the display shown below Instruction Manual GEA Omni Control panel User interface Service GEA Refriger...

Page 78: ...that will be displayed in the drop down list B Service Type Selection This field is used to specify the type of maintenance that will be needed for the task The options are Check Clean Replace Measure Visual Inspection Tighten C Service Unit Selection This field will only be enabled if the Service Type selection is set to Measure It contains a drop down list which may be used to select the units o...

Page 79: ...down list G Delete Service Task This button is only enabled when a service task is selected in the drop down list Touching it will erase the service task currently selected in the drop down list H Save Service Task This button is only enabled when a service task is selected in the drop down list Touching it will create or edit the selected service task based on the information entered in the field...

Page 80: ...s selected through the fields in the upper right corner of the screen The lower two fields are used to select a date range to dis play The upper field contains a drop down list which is used to select the type of data to be displayed The options are displayed below All Data Parameter Changed Configuration Changed Settings Changed Commands File Handling Power Network Error Log This option is only a...

Page 81: ...ed device and displays the Time Message Address Length and Value received The message table may be cleared with the Clear Messages button or halted temporarily with the Pause Messages button both found in the bottom right hand corner of the display A count is also kept of any errors found in packets received from the networked devices Both types of network may receive a bad packet and a serial net...

Page 82: ... Panel screen Alternatively the panel will automatically exit the wash down screen if five minutes have elapsed since the screen was opened 2 Calibrate Touch Screen When this button is touched the screen become blank and a crosshair will appear in the upper left hand corner Tapping the crosshair will cause it to move to a new location This pattern will continue as the crosshair moves through a tot...

Page 83: ...displays a real time representation of the logic diagram used for custom controls fig 86 Logic diagram tab display The user may switch between pages of the diagram using the tabs at the bottom of the display navigate through the selected page by clicking and dragging along the display and zoom in or out using the slider beneath the page tabs The node on the blocks displayed in the diagram are colo...

Page 84: ... or removed entirely as detailed below All options in this screen may only be accessed be a user with service level or higher permissions 2 13 1 Support Files fig 87 Support files tab display This tab is used to export historical or control data from the panel Data exported from this screen is automati cally saved to a USB plugged into the panel if applicable The functions that may be accessed fro...

Page 85: ...date for the historical data range Once a date range has been chosen the Back up Historical Data button displayed to the far right of the section may be clicked which will save a histor ian file of file type ohist to the GEA RT folder of the USB If no GEA RT folder is found one will be created automatically The name the file is saved under is generated using the project number and the current date...

Page 86: ...ad or write to the given data point An R indicates that the data point is read only and may be viewed but not modified by the user R W indicates that the data point is Read Write enabled meaning that the user may view and modify the value freely W would indicate write only but is not used in the panel data report 3 Control Parameters This section allows the user to save a specific set of parameter...

Page 87: ...nal vid eos The green bar in the upper right hand corner of the screen represents the current available panel memory 1 Copying Files to the Panel The list in the upper portion of the screen displays all files available to be copied to the panel s memory Whenever a USB is plugged into the panel any files of a panel compatible type type will be displayed Files that may be copied are pdf documents an...

Page 88: ...e has a Check All button which will allow the user to select every file on the panel As long as at least one row is checked the Delete File s and Copy File s buttons shown to the upper right of the table will be enabled Touching the Delete File s button will remove all selected files from the panel s memory Touching the Copy File s button will save a copy of each selected file to a USB plugged int...

Page 89: ...save a back up of the GEA Omni software and the configuration file Back up data may be saved to either an external USB or to the panel itself Instruction Manual GEA Omni Control panel User interface File Manager GEA Refrigeration North America Inc E_806550_2 Generated 12 01 2016 89 ...

Page 90: ...ated automati cally The back up folder will be named with the project number 3 Back up to Panel A back up of the current software loaded on the panel will be saved to the IPC Back up Folder 4 Restore Program This button is only enabled if a back up file is selected from the table using the check boxes on the far right of each row Touching it will cause the selected program to be loaded onto the pa...

Page 91: ... is only enabled if a back up file is selected from the table using the check boxes on the far right of each row Touching it will cause the selected configuration to be loaded onto the panel 4 Delete Configuration This button is only enabled if a backup file is selected from the table using the check boxes on the far right of each row Touching it will cause a message box to appear which will promp...

Page 92: ...s tab is used to back up or restore all files on the panel or set the panel to its factory default settings User interface File Manager Instruction Manual GEA Omni Control panel 92 GEA Refrigeration North America Inc E_806550_2 Generated 12 01 2016 ...

Page 93: ... Touching it will cause the system to replace its current data files with those stored in the selected back up Hint Restoring the system may cause data loss Ensure that a system backup has been saved prior to restoring the system Factory Default Files The table in the lower portion of the screen shown below is used to restore the panel to its factory default settings The system will search an atta...

Page 94: ...ch button will copy the installer for the chosen application to the USB The upper button corresponds to the GEA OmniLink Section 2 9 Page 58 and the lower button corresponds to the GEA OmniHistorian Section 2 10 Page 61 User interface File Manager Instruction Manual GEA Omni Control panel 94 GEA Refrigeration North America Inc E_806550_2 Generated 12 01 2016 ...

Page 95: ...ponds to the configuration options of the panel as a whole and will display the project number and customer name Subsequent tiles correspond to individual devices controlled from the panel When a tile is clicked it will bring up a scrollable screen containing all of the configurable options for the given system or device Only a user with admin level permissions may change these options and only wh...

Page 96: ...chosen point 3 Min This column contains the lowest allowable value for the chosen point during normal panel operation 4 Measured This column contains the calibrated value read from or transmitted to the chosen point 5 Max This column contains the highest allowable value for the chosen point during normal panel operation 6 Raw Scaled This column contains the Raw Signal received by associated sensor...

Page 97: ...e are seven sections as detailed below 1 Language This section contains a single drop down list containing all supported languages A change in this field will trigger a corresponding change to all of the text within the panel 2 Units This section contains three drop down lists one each for pressure temperature and length The selections in these fields will change the units displayed after any valu...

Page 98: ...st which is used to select the amount of time that the panel may remain idle before switching to the screen saver The options are 1 5 10 15 and 20 minutes This option may only be changed by a user with service level or higher permissions 7 Historical Trend Interval This section contains a single drop down list which is used to select for what amount of time the panel will wait before adding a new ...

Page 99: ... the information in the fields and add it to the table of current users 2 Current Users This section contains a table displaying all users that may log in to the panel By default there are two users Service and Operator though any custom users added in the manner described above will be dis played in the table as well The table contains three columns the leftmost containing the name of the user th...

Page 100: ...hernet network Setup To ensure the functionality of both networks do not use this range for the cus tomer LAN Connection 2 I O Network This section is used to display the IP Address and MAC Address of the panel s I O network coupler if appli cable These values may not be modified and are only visible for users with access level of Service or higher If the panel successfully connects to an appropri...

Page 101: ...e additional drop down lists are provided which allow the user to select the Baud Rate Parity Data Bit Stop Bit and Node Number for the communication Hint The Motor Starter Communication protocol is only available if it has been enabled in the con figuration Instruction Manual GEA Omni Control panel User interface Panel Settings GEA Refrigeration North America Inc E_806550_2 Generated 12 01 2016 1...

Page 102: ...An envelope icon indicates an email notification while a phone icon indicates a text message notification The middle column contains the Email Address of the recipient and the rightmost column contains a checkbox that allows the recipient to be selected To add a recipient to the list an email address must be entered into the text box to the right of the table The two checkboxes below the text box ...

Page 103: ...umber and program version numbers Additionally this screen contains the Name Location Phone number and Email Address to be used for product service and support The information in these fields may only be modified by a user with service level or higher permissions Instruction Manual GEA Omni Control panel User interface Panel Info GEA Refrigeration North America Inc E_806550_2 Generated 12 01 2016 ...

Page 104: ... Dependent on Control Signal Refer to Panel Data Report Dead Band Dependent on Control Signal Refer to Panel Data Report Proportional Band Dependent on Control Signal Refer to Panel Data Report Automatic Start Stop Selection See Description Automatic Start Dependent on Control Signal Refer to Panel Data Report Automatic Start Offset Dependent on Control Signal Refer to Panel Data Report Automatic ...

Page 105: ...emote Temperature Remote Pressure Hint If this parameter is changed to an option with a different unit type the Set point Dead Band and Proportional Band will be reset to their default values 3 Set Point This parameter is used to choose the desired value at which the compressor will attempt to maintain the control signal The user may change this parameter by entering a new value with the keypad Th...

Page 106: ...units as selected in the Panel Settings screen Temperature Measured in the panel temperature units as selected in the Panel Settings screen Remote Capacity Slide Measured in percent 6 Automatic Start Stop This parameter is used to select whether the panel is permitted to run and stop the compressor automatically to maintain the control signal While the parameter is not set to Disabled an A will ap...

Page 107: ... parameter is not set to Disa bled The value is measured in seconds 10 Automatic Stop This parameter is used to select the control signal value at which the compressor will stop This parameter is only visible if the Automatic Start Stop parameter is not set to Disabled The maximum value minimum value and units of the parameter are dependent on the chosen control signal Pressure Measured in the pan...

Page 108: ...mpressor will load until the selected minimum position is reached unless an outside limitation is active The maximum value of this parameter is the current value of the Maximum Capacity Slide Position parameter The parameter may only be manually changed from the panel while it is operating in Local mode If the panel is operating in remote mode changes to this value must be made through the sequenc...

Page 109: ... s 600 s 180 s Capacity Control Delay Seconds 0 s 120 s 15 s Load Limitation Delay Seconds 15 s 300 s 15 s Sequencer Overwrite Local Capacity Parameters Selection See Description Zero Load Shutdown Timer Seconds 0 s 600 s 120 s Swing Compressor Control Selection See Description Suction Bypass Timer Seconds 0 s 60 s 30 s Fast Unload Timer Seconds 1 s 60 s 3 s External Capacity Mode Selection See De...

Page 110: ...d the compressor will be limited to Capacity Control 1 on a de ener gized signal and Capacity Control 2 on an energized signal The parameter will only be visible if the Set Point Selection Digital Input option is enabled in the panel configuration The options are Enabled Disabled 3 Set Point Location This parameter is used to select whether the capacity control set point is taken from the selected...

Page 111: ...ide Failed to Unload Shutdown Timer This parameter is used to select the amount of time the panel will wait for the compressor to unload either before starting or after stopping before a Capacity Slide Failed to Unload Shutdown will be annunciated The value is measured in seconds 9 Capacity Control Delay This parameter is used to select the period of time that will elapse between the compressor st...

Page 112: ...ices The options are Network Hard Wired 18 Suction Check Valve Close Assist Pulse Timer This parameter is used to select the length of the control pulses used to operate close assist feature of the motorized suction check valve The parameter will only be visible if the Suction Check Valve Close Assist option in the compressor configuration is set to Normally Open Pulsed or Normally Closed Pulsed T...

Page 113: ...based on a calculated optimal Vi position Manual In this mode the compressor will adjust its Vi based on a user selected value 2 Vi Deadband This parameter is used to define a range above and below the optimum Vi point or the manual Vi setting within which no Vi adjustments will be made This parameter will only be visible if the Vi Mode option in the Compressor Configuration is set to Continuous V...

Page 114: ...s Low the Vi step will transfer to Medium and if it falls below the range while the current step is Medium the Vi step will trans fer to Low The value is measured in Vi 8 Medium High Vi Transfer Point This parameter is used to select the point where the current Vi step will switch between Medium and High The parameter will only be visible if the Vi Mode is set to Step Variable in the compressor co...

Page 115: ... parameter is used to select the whether the motor will operate as a variable speed or fixed speed motor while it is operating in bypass mode The parameter is only visible if the motor type is set to Variable Speed with Bypass in the configuration and the Motor Bypass Configuration by Digital Input parameter is currently set to Disabled The options are Fixed Speed Variable Speed 5 Motor Bypass Con...

Page 116: ... be visible ifthe Power Calculation option in the configuration is set to something other than None The value is measured in kWh 3 1 6 Motor Current Parameter Units Minimum Maximum Default Motor Current Nominal FLA Amps 1 A 2 000 A see description High Motor Current Shutdown Run Delay Seconds 0 s 60 s 30 s High Motor Current Shutdown Amps 1 A 2 000 A 280 A High Motor Current Shutdown Timer Seconds...

Page 117: ... measured in seconds 5 High Motor Current Warning Offset This parameter is used to set an offset value subtracted from the value of the High Motor Current Shutdown parameter If the motor current exceeds this calculated value a High Motor Current Warning will be annunci ated The value is measured in amps 6 Illegal Compressor Motor Current Shutdown This parameter is used to select the maximum percen...

Page 118: ...er Seconds 1 s 60 s 30 s Stopping Loss of Compressor Inter lock Shutdown Timer Seconds 1 0 s 60 0 s 8 0 s 1 Start Motor Failure to Interlock Timer This parameter is used to select the amount of time the panel will wait to receive the compressor motor inter lock signal after the compressor starter output is energized If the interlock has not energized after this period of time a Loss of Interlock S...

Page 119: ...l Mode Position parameter This parameter will only be visible if the configuration indicates that the compressor uses a variable speed motor The options are Auto Percent Motor Speed 4 Manual Mode Position This parameter is used to set the desired output of the PI controller while it is set to operate in manual mode This parameter will only appear if the Mode parameter is not set to Auto The minimu...

Page 120: ...F 90 0 F 18 0 F High Motor Winding Shutdown C 0 0 C 200 0 C 100 0 C F 32 0 F 392 0 F 212 0 F High Motor Winding Warning Offset Kelvin 0 0 K 50 0 K 10 0 K F 0 0 F 90 0 F 18 0 F 1 High Motor Bearing Shutdown This parameter is used to select the temperature value in the either motor bearing above which a high tem perature shutdown condition will be annunciated This parameter will only be visible if m...

Page 121: ...ng Warning Offset This parameter is used to set an offset value subtracted from the High Motor Winding Shutdown parameter If the temperature on either motor bearing exceeds this calculated value a high temperature warning condi tion will be annunciated This parameter will only be visible if motor winding temperature monitoring is selected in the Motor Temperature Safeties field motor section of th...

Page 122: ... Cycle On barG 1 01 barG 8 99 barG 5 86 barG barA 0 00 barA 10 00 barA 6 87 barA PSIG 29 9 inHg 130 3 PSIG 84 9 PSIG PSIA 0 0 PSIA 145 0 PSIA 99 6 PSIA kPaG 101 kPaG 899 kPaG 585 kPaG kPaA 0 kPaA 1000 kPaA 686 kPaA MPaG 0 101 MPaG 0 899 MPaG 0 585 MPaG MPaA 0 000 MPaA 1 000 MPaA 0 686 MPaA kg cm G 759 8 mmHg 9 16 kg m G 5 96 kg cm G kg cm A 0 00 kg cm A 10 20 kg cm A 7 71 kg cm2A Oil Pump Cycle Of...

Page 123: ...rculation Minutes 0 min 500 min 4 min 1 Oil Pump 1 Runtime This parameter is used to display the total accumulated runtime of the first oil pump The value is measured in hours 2 Oil Pump 2 Runtime This parameter is used to display the total accumulated runtime of the second oil pump This parameter will only be visible if dual oil pump control is enabled in the Oil System Details section of the con...

Page 124: ... type is set to External Cycling in the configuration The value is measured in seconds 9 Oil Pump Cycle On This parameter is used to select the oil differential above which the oil pump will start It will only appear if the oil pump type is set to External Cycling in the configuration The value is measured in seconds 10 Oil Pump Cycle Off This parameter is used to select the oil differential below...

Page 125: ...t the value that the oil temperature must exceed on startup If the oil tempera ture is below this set point the oil pump circulation will start This parameter is only visible if the Oil Pump Circulation Mode parameter is set to Temperature The value is measured in the panel temperature units as selected in the Panel Settings screen 15 Oil Pump Circulation Shutdown Timer This parameter is used to s...

Page 126: ...em will wait before annunciating a Loss of Interlock Warning for the lead oil pump The parameter will only be visible if the compressor is configured with dual oil pumps The value is measured in seconds 3 Oil Pump Loss Of Interlock Shutdown Timer This parameter is used to select the amount of time the panel will wait to trigger a Loss of Interlock Shut down if the oil pump interlock signal is lost...

Page 127: ...5 PSID 145 0 PSID 3 6 PSID PSIA kPaG 10 kPaD 1000 kPaD 25 kPaD kPaA MPaG 0 010 MPaD 1 000 MPaD 0 025 MPaD MPaA kg cm G 0 10 kg cm D 10 20 kg cm D 0 25 kg cm D kg cm A High Oil Differential Pressure Warning Timer Seconds 0 s 600 s See Description Low Oil Differential Pressure Shut down barG 3 00 barD 10 00 barD See Description barA PSIG 43 5 PSID 145 0 PSID PSIA kPaG 300 kPaD 1000 kPaD kPaA Instruc...

Page 128: ...erential Pressure Warn ing Timer Seconds 0 s 600 s See Description Low Oil Differential Run Delay Seconds 1 s 30 s See Description 1 High Oil Differential Pressure Shutdown This parameter is used to select the maximum allowable differential in oil pressure If the differential exceeds this value a High Oil Differential Pressure Shutdown will be annunciated The maximum allowable value for this param...

Page 129: ...rs and will not be visible The value is measured in seconds 6 Low Oil Differential Pressure Shutdown This parameter is used to select the minimum allowable differential in oil pressure If the differential falls below this value a Low Oil Differential Pressure Shutdown will be annunciated The default value of this parameter is dependent on the compressor manufacturer The value is measured in the pa...

Page 130: ...the compressor is started The default value of this parameter is dependent on the compressor manu facturer The value is measured in seconds 3 1 13 Oil Filter Pressure Parameter Units Minimum Maximum Default High Oil Filter Differential Shutdown barG 0 10 barD 20 00 barD 1 38 barD barA PSIG 1 5 PSID 290 1 PSID 20 0 PSID PSIA kPaG 10 kPaD 2000 kPaD 138 kPaD kPaA MPaG 0 010 MPaD 2 000 MPaD 0 138 MPaD...

Page 131: ...al exceeds this value a High Oil Filter Differential Shutdown will be annunciated The value is measured in the panel pressure units as selected on the Panel Settings screen 2 High Oil Filter Differential Warning Offset This parameter is used to set an offset value subtracted from the High Oil Filter Pressure Differential Shut down value If the differential exceeds this calculated value a High Oil ...

Page 132: ...he Panel Settings screen 3 1 14 Oil Separator Parameter Units Minimum Maximum Default Oil Separator Temperature Set point C 18 3 C 200 0 C 18 3 C F 65 0 F 392 0 F 65 0 F High Oil Separator Temperature Shutdown C 18 3 C 200 0 C 82 2 C F 65 0 F 392 0 F 180 0 F High Oil Separator Temperature Warning Offset Kelvin 0 0 K 70 0 K 8 3 K F 0 0 F 126 0 F 14 9 F Low Oil Separator Temperature Shutdown C 18 3 ...

Page 133: ...eparator Temperature Warning will be annunciated The annunciation will only be triggered if the compressor is starting The value is measured in the panel temperature units as selected on the Panel Settings screen 6 High Oil Separator Level Shutdown Timer This parameter is used to select the period of time for which the High Oil Separator Level input must remain de energized before a High Oil Separ...

Page 134: ...ill only be issued if the compressor is running The value is measured in the panel tem perature units as selected on the Panel Settings screen 3 Low Oil Temperature Shutdown This parameter is used to select the value of the oil temperature below which a Low Oil Temperature Shut down will be annunciated The shutdown will only be annunciated if the compressor is running The value is measured in the ...

Page 135: ... 14 06 kg cm A 5 45 kg cm A High Suction Pressure Warning Start Delay Seconds 0 s 300 s 300 s Low Suction Pressure Shutdown barG 0 91 barG 12 78 barG 0 03 barG barA 0 10 barA 13 79 barA 0 98 barA PSIG 27 0 inHg 185 3 PSIG 1 0 inHg PSIA 1 5 PSIA 200 0 PSIA 14 2 PSIA kPaG 91 kPaG 1278 kPaG 3 kPaG kPaA 10 kPaA 1379 kPaA 98 kPaA MPaG 0 091 MPaG 1 278 MPaG 0 003 MPaG MPaA 0 010 MPaA 1 379 MPaA 0 098 MP...

Page 136: ...cm A Low Suction Pressure High Stage Shutdown barG 0 91 barG 12 78 barG 0 91 barG barA 0 10 barA 10 00 barA 0 34 barA PSIG 27 0 inHg 185 3 PSIG 27 0 inHg PSIA 1 5 PSIA 200 0 PSIA 1 5 PSIA kPaG 91 kPaG 1278 kPaG 91 kPaG kPaA 10 kPaA 1379 kPaA 10 kPaA MPaG 0 091 MPaG 1 278 MPaG 0 091 MPaG MPaA 0 010 MPaA 1 379 MPaA 0 010 MPaA kg cm G 684 8 mmHg 13 03 kg cm G 684 8 mmHg kg cm A 0 10 kg cm A 14 06 kg ...

Page 137: ...D 5 00 barD 0 01 barD barA PSIG 0 0 PSID 72 5 PSID 0 1 PSID PSIA kPaG 0 kPaD 500 kPaD 1 kPaD kPaA MPaG 0 000 MPaD 0 500 MPaD 0 001 MPaD MPaA kg cm G 0 00 kg cm D 5 10 kg cm D 0 01 kg cm D kg cm A Limitation Suction Pressure Force Unload Offset barG 0 00 barD 5 00 barD 0 01 barD barA PSIG 0 0 PSID 72 5 PSID 0 1 PSID PSIA Instruction Manual GEA Omni Control panel Control Compressor Control Parameter...

Page 138: ...ll be annunciated The parameter will only appear if the compressor application is set to Swing in the con figuration The shutdown will only be issued if the compressor currently operating as a high stage The value is measured in the panel pressure units as selected on the Panel Settings screen 5 Low Suction Pressure Shutdown This parameter is used to select the suction pressure value below which a...

Page 139: ...nHg 210 0 PSIG PSIA 14 5 PSIA 224 7 PSIA kPaG 1 kPaG 1448 kPaG kPaA 100 kPaA 1549 kPaA MPaG 001 MPaG 1 448 MPaG MPaA 0 100 MPaA 1 549 MPaA kg cm G 9 8 mmHg 14 76 kg cm G kg cm A 1 02 kg cm A 15 79 kg cm A High Discharge Pressure Booster Shutdown barG 0 01 barG 17 58 barG 0 01 barG barA 1 00 barA 18 59 barA 1 00 barA PSIG 0 4 inHg 255 0 PSIG 0 4 inHg PSIA 14 5 PSIA 269 7 PSIA 14 5 PSIA kPaG 1 kPaG ...

Page 140: ... MPaA 0 100 MPaA kg cm G 9 8 mmHg 17 93 kg cm G 9 8 mmHg kg cm A 1 02 kg cm A 18 96 kg cm A 1 02 kg cm A High Discharge Pressure Warning Offset barG 0 00 barD 10 00 barD 1 38 barD barA PSIG 0 0 PSID 145 0 PSID 20 0 PSID PSIA kPaG 0 kPaD 1000 kPaD 138 kPaD kPaA MPaG 0 000 MPaD 1 000 MPaD 0 138 MPaD MPaA kg cm G 0 00 kg cm D 10 20 kg cm D 1 41 kg cm D kg cm A Limitation Discharge Pressure Load Inhib...

Page 141: ... 069 MPaG MPaA kg cm G 0 00 kg cm D 10 20 kg cm D 0 70 kg cm D kg cm A 1 High Discharge Pressure Shutdown This parameter is used to select the discharge pressure value above which a High Discharge Pressure Shut down will be annunciated The shutdown will only be issued if the compressor is running The maximum allowable value for this parameter is set in the configuration The value is measured in th...

Page 142: ...reen 5 Limitation Discharge Pressure Load Inhibit Offset This parameter is used to set an offset value subtracted from the Low Discharge Pressure Shutdown param eter If the discharge pressure rises above this calculated value the compressor will be prevented from load ing The value is measured in the panel pressure units as selected on the Panel Settings screen 6 Limitation Discharge Pressure Forc...

Page 143: ... F 113 0 F 176 00 F 149 0 F Minimum Valve Position Percent 2 100 10 Proportional Term Unitless 0 500 250 Integral Term s R 1 0 s R 250 0 s R 40 0 s R Mode Selection See Description Manual Mode Position Percent 0 100 0 Calibrate Time Before Bleed Seconds 5 s 90 s 30 s Liquid Injection Begin C 0 0 C 140 0 C 54 4 C F 32 0 F 284 0 F 130 F Liquid Injection End C 0 0 C 140 0 C 48 9 C F 32 0 F 284 0 F 12...

Page 144: ...ameter This parameter will only be visible if oil cool ing type is set to IntelliSOC in the configuration The options are Auto Manual 7 Manual Mode Position This parameter is used to set the desired output of the PI controller while it is set to operate in manual mode This parameter will only be visible if oil cooling type is set to IntelliSOC in the configuration The value is measured in percent ...

Page 145: ... inlet oil temperature below which a Low Inlet Temperature Warning condition will be annunciated The parameter will only be visible if the control signal of the compres sor is currently set to Inlet Temperature The value is measured in the current temperature units of the panel as selected on the Panel Settings screen 3 1 21 Outlet Temperature Parameter Units Minimum Maximum Default High Outlet Te...

Page 146: ...let Temperature The value is measured in the current temperature units of the panel as selected on the Panel Settings screen 4 Low Outlet Temperature Shutdown Timer This parameter is used to select the period of time that the Outlet Temperature must remain below the value of the Low Outlet Temperature Shutdown parameter before the shutdown will be annunciated The parame ter will only be visible if...

Page 147: ...ly set to Outlet Temperature The value is measured in the panel temperature units as selected on the Panel Settings screen 3 1 22 Loss of Remote Start Signal Parameter Units Minimum Maximum Default Loss of Remote Start Signal Run Warning Timer Seconds 0 s 120 s 20 s 1 Loss of Remote Start Signal Run Warning Timer This parameter is only used if the compressor was manually started and then switched ...

Page 148: ...conds 3 Power Failure Restart Abort Timer This parameter is used to select the maximum period of time that a power failure may persist before the power failure restart function will be disabled If the duration of a power outage exceeds this time period the panel will take no action once power is restored regardless of the action dictated in the Panel Failure Restart Mode parameter In this conditio...

Page 149: ...rameter is used to select the period of time that the Suction Superheat value must remain above the value of the High Suction Superheat parameter before a High Suction Superheat Shutdown is annunciated This parameter will only be visible if the Superheat Annunciations parameter has been set to Enabled The value is measured in seconds 4 Low Suction Superheat Shutdown This parameter is used to selec...

Page 150: ...wn will only be issued if the compressor is starting or run ning The value is measured in the panel temperature units as selected on the Panel Settings screen 10 Low Discharge Superheat Shutdown Timer This parameter is used to select the period of time that the Discharge Superheat value must remain below the value of the Low Discharge Superheat parameter before a Low Discharge Superheat Shutdown i...

Page 151: ...kg cm A Pump Down Maximum Time Minutes 1 min 40 min 10 min Pump Down Count Selection See Description Pump Down Cycle On Set Point barG 1 01 barG 98 99 barG 1 01 barG barA 0 00 barA 100 00 barA 0 00 barA PSIG 29 9 inHg 1435 7 PSIG 29 9 inHg PSIA 0 0 PSIA 1450 4 PSIA 0 0 PSIA kPaG 101 kPaG 9899 kPaG 101 kPaG kPaA 0 kPaA 10000 kPaA 0 kPaA MPaG 0 101 kPaG 9 899 kPaG 0 101 kPaG MPaA 0 000 kPaA 10 000 k...

Page 152: ...or Start Pressure This parameter is used to select the value that the suction pressure must exceed after the liquid feed valve is opened during the compressor start process Motor start will be delayed until this condition is met The value is measured in the currently selected pressure units of the panel 2 Pump Down Maximum Time This parameter is used to select the maximum amount of time that the p...

Page 153: ...ed On Above Capacity This parameter is used to select the value of the capacity slide above which the second liquid feed solenoid will be energized The value is measured in percent 9 Second Liquid Feed Off Below Capacity This parameter is used to select the value of the capacity slide below which the second liquid feed solenoid will be de energized The value is measured in percent 3 1 27 Capacity ...

Page 154: ...otifications Below Capacity Slide Percent 0 100 0 1 Causes Shutdown This parameter is used to select the type of annunciation that will be triggered by the VTrac The parameter will only be visible if the compressor is configured for VTrac monitoring The options are Warning Shutdown 2 Disable VTrac Notifications Below Capacity Slide This parameter is used to select the Slide valve position below wh...

Page 155: ...de Selection See Description Oil Return Automatic Transfer Day Selection See Description Oil Return Automatic Transfer Hour Hours 0 h 24 h 12 h Oil Return Automatic Transfer Minute Minute 0 min 60 min 0 min Hot Gas Return Cycle Timer Seconds 0 s 3600 s 30 s Heater On Temperature C 10 C 70 C 20 C F 50 F 158 F 68 F Heater Off Temperature C 10 C 70 C 70 C F 50 F 158 F 158 F Oil Drain Seconds 5 s 3600...

Page 156: ...le control when the Oil Return Mode parameter is set to Automatic The value is measured in Minutes 5 Hot Gas Return Cycle Timer This parameter is used to select the period of time for which a hot gas return cycle will remain active It is only visible on Oil Stills utilizing York style control which are configured for Hot Gas Oil Return The value is measured in seconds 6 Heater On Temperature This ...

Page 157: ...Data Report Previous Step Dependent on Control Signal Refer to Panel Data Report Next Step Dependent on Control Signal Refer to Panel Data Report 1 Control Signal This parameter is used to set which input will be monitored to control the sequencer The options are Discharge Pressure Wet Bulb Condenser Control Temperature Hint If this parameter is changed to an option with a different unit type the ...

Page 158: ...of switching to the next step in the schedule The maximum value mini mum value and units of the parameter are dependent on the chosen control signal Discharge Pressure or Wet Bulb Measured in the panel pressure units as selected in the Panel Settings screen Condenser Control Temperature Measured in the panel temperature units as selected in the Panel Settings screen 3 3 2 Wet Bulb Control Hint Thi...

Page 159: ...13 08 barA PSIG 75 0 PSIG 350 0 PSIG 160 3 PSIG PSIA 89 6 PSIA 364 6 PSIA 189 6 PSIA kPaG 517 kPaG 2413 kPaG 1206 kPaG kPaA 618 kPaA 2514 kPaA 1306 kPaA MPaG 0 517 MPaG 2 413 MPaG 1 206 MPaG MPaA 0 618 MPaA 2 514 MPaA 1 308 MPaA kg cm G 5 27 kg cm G 24 61 kg cm G 12 30 kg cm G kg cm A 6 30 kg cm A 25 64 kg cm A 13 33 kg cm A High Discharge Pressure Warning Delay Seconds 0 s 30 s 0 s Low Discharge ...

Page 160: ...condenser discharge pressure condition must persist before a high warning condition will be annunciated The value is measured in seconds 3 Low Discharge Pressure Warning This parameter is used to select the condenser discharge pressure value below which a Low Discharge Pressure Warning will be annunciated The value is measured in the panel pressure units as selected on the Panel Settings screen 4 ...

Page 161: ...G 4 16 barG 23 12 barG 23 12 barG barA 5 17 barA 24 13 barA 24 13 barA PSIG 60 3 PSIG 335 3 PSIG 335 3 PSIG PSIA 75 0 PSIA 350 0 PSIA 350 0 PSIA kPaG 416 kPaG 2312 kPaG 2312 kPaG kPaA 517 kPaA 2413 kPaA 2413 kPaA MPaG 0 416 MPaG 2 312 MPaG 2 312 MPaG MPaA 0 517 MPaA 2 413 MPaA 2 413 MPaA kg cm G 4 24 kg cm G 23 58 kg cm G 23 58 kg cm G kg cm A 5 27 kg cm A 24 61 kg cm A 24 61 kg cm A Water Pump Lo...

Page 162: ...ted on the Panel Settings screen 3 Water Pump Lockout End This parameter is used to select the value that the ambient temperature must rise above after the pumps have become locked out before they will be permitted to resume normal operation The value is measured in the panel temperature units as selected on the Panel Settings screen 4 Water Pump Lockout Discharge Pressure Override Start This para...

Page 163: ... 20 s 5 s High to Low Speed Delay Two Speed Fan Seconds 2 s 240 s 120 s 1 Runtime This parameter is used to display the total time the condenser device has been running It may be manually changed or reset to zero using the keypad The value is measured in hours 2 Number of Starts This parameter is used to display the total number of times the condenser device has been started It may be manually cha...

Page 164: ... calculated error over time The value is measured in samples per Repeat s R 3 Mode This parameter is used to select whether the PI controller will vary the output automatically or if it will be controlled manually through the Manual Mode Position parameter The options are Auto and Manual 4 Manual Mode Position This parameter is used to set the desired output of the PI controller while it is operat...

Page 165: ...e resettled 4 Condenser Flow Switch Warning Delay This Parameter is used to set a delay time If the compressor is in the state Starting or Running the time will be started If the time is elapsed before the condenser flow switch detects flow a warning will be annunci ated 3 5 Evaporator Control Parameters Control parameters are displayed on the main Evaporator screen detailed in Section 2 7 2 Page ...

Page 166: ...ature High Warning Offset This parameter is used to define an offset added to the set point If the temperature exceeds this value a warning condition will be annunciated The value is measured in the panel temperature units as selected on thePanel Settings screen 5 Temperature High Warning Delay This parameter is used to select the period of time for which a high evaporator temperature condition mu...

Page 167: ... Off Delay This parameter is used to select the period of time that the zone fans will continue to run after the zone tem perature falls below the lower edge of the dead band range The value is measured in minutes 4 Fan Cycling Agitation Timer This parameter is used to select the periods of time that the fans will run to circulate the air in the zone After this time period has elapsed the fans wil...

Page 168: ...ination Temperature C 0 00 C 325 C 75 0 C F 32 0 F 617 F 167 0 F 1 Liquid Solenoid Runtime Defrost This parameter is used to enable the Liquid Solenoid Valve Runtime Defrost control The options are Ena bled and Disabled 2 Liquid Solenoid Valve Runtime Until Defrost This parameter is used to select the period of time that the liquid solenoid valve will remain open before ini tiating a defrost cycle...

Page 169: ... enter a defrost cycle This feature may be disabled by setting the parameter to Disabled 11 Daily Defrost 2 This parameter is used to select the a specific time when the zone will be instructed to enter a defrost cycle This feature may be disabled by setting the parameter to Disabled 12 Daily Defrost 3 This parameter is used to select the a specific time when the zone will be instructed to enter a...

Page 170: ...Selection See Description Suction Selection See Description Hot Gas Selection See Description Soft Hot Gas Selection See Description Bleed Selection See Description Fans Selection See Description 1 Liquid This parameter is used to select whether the Liquid solenoid output is inverted The options are Disabled where the solenoid functions normally and Enabled where the solenoid output is inverted 2 ...

Page 171: ...rted 3 5 6 Evaporator for Chiller Parameter Units Minimum Maximum Default Secondary Refrigerant Secondary Refrigerant Feedback Flow Delay Seconds 0 s 999 s 60 s Secondary Refrigerant Pump Stop Delay Seconds 0 s 999 s 5 s Secondary Refrigerant Feedback Pump Delay Seconds 0 s 999 s 60 s Liquid Feed Set Point Percent 0 0 100 0 18 0 Proportional Term None 0 0 500 0 250 0 Integral Term s R 1 0 s R 250 ...

Page 172: ...frigerant Secondary Refrigerant Feedback Flow Delay This parameter is used to select the amount of time the panel will wait to trigger a Secondary Refrigerant Feedback Flow Warning or Shutdown The value is measured in seconds Secondary Refrigerant Pump Stop Delay This parameter is used to select the period of time the pump will continue to run after the compressor has stopped The value is measured...

Page 173: ... level The value is measured in percent Maximum Level This parameter is used to select the Maximum Level If the liquid level is higher a delay time will be started to trigger a warning or shutdown The value is measured in percent High Level Warning Delay Liquid Feed Maximum Level Warning Delay This parameter is used to select the period of time for which a Maximum Level condition must persist befo...

Page 174: ...g is ignored Limitation Outlet Temperature Load Inhibit Offset This annunciation will be triggered if the compressor outlet temperature falls below the set point calcu lated by adding the value of the Limitation Outlet Temperature Load Inhibit Offset parameter to the Low Outlet Temperature Shutdown parameter Limitation Outlet Temperature Force Unload Offset This value is an offset from Low Outlet ...

Page 175: ...er is used to select whether the sensor is configured to annunciate a high refrigerant warning condition The options are Enabled Disabled 2 Refrigerant Sensor High Warning This parameter is used to select the refrigerant level above which a high warning condition will be triggered It will only appear if the Refrigerant Sensor High Warning parameter is set to Enabled The value is meas ured in parts...

Page 176: ...h High Warn ing parameter is set to Enabled The value is measured in seconds 7 Refrigerant Sensor High High Shutdown Enabled This parameter is used to select whether the sensor is configured to annunciate a high high refrigerant shut down condition The options are Enabled Disabled 8 Refrigerant Sensor High High Shutdown This parameter is used to select the refrigerant level above which a high high...

Page 177: ...ue is displayed in the current pressure units of the panel Oil Filter Outlet Pressure This value displays the reading of the pressure transducer located at the oil filter outlet valve This point will only be displayed if the oil filter is configured with both an input and output transducer The value is displayed in the current pressure units of the panel Suction Temperature This value displays the...

Page 178: ...d by the system Value Description Loop time This value represents the amount of time the system requires to execute all cus tom logic once and update all inputs and outputs The value is measured in sec onds Oil Filter Differential This value displays the calculated differential in the oil filter The calculation used is dependent on the compressor s configuration The value is measured in the cur re...

Page 179: ...s the current reading of the capacity slide The value is meas ured in percent kWh Demand This value displays the currently estimated kWh demand of the compressor The value is measured in kWh 3 7 3 Digital Inputs Outputs Hint The assignment of the data points is dependent on the configuration Check the electrical con nection diagram to identify the exact layout of the data points Value Description ...

Page 180: ...ng as it is energized the compressor may start normally otherwise any instruction to start will be ignored The states are On or Off Low Oil Level This input monitors an oil level float switch It will be energized for normal opera tion of the panel and will only de energize if the oil level falls below the level of the switch The states are On or Off Aux Shutdown 1 This input monitors a miscellaneo...

Page 181: ...ation and will de energize any time a shutdown condition is annunciated The states are On or Off Ready For Remote This output signalizes whether the compressor is currently permitted to run via external control from a remote device It will be energized when remote mode is permitted and disabled at all other times The states are On or Off Oil Cooling This output activates the oil cooing solenoid It...

Page 182: ...n this point will be energized Otherwise it will be de energized The states are On or Off Red Lamp This output activates the red lamp on the panel light stack If the panel has annun ciated a shutdown condition this point will be energized Otherwise it will be de energized The states are On or Off Control Compressor Operating Data Instruction Manual GEA Omni Control panel 182 GEA Refrigeration Nort...

Page 183: ...lower right hand corner of the screen Project Details fig 104 Project details options 1 Project Number This text box is used to display the GEA project number that corresponds to the project The number stored in this field will be displayed in the window s title and on the tile displayed in the main options screen 2 Project Name This text box is used to display the unique name of the project This ...

Page 184: ...ox is used to display supplemental information regarding the location of the customer may be entered here 9 Customer Location 3 This text box is used to display supplemental information regarding the location of the customer may be entered here 10 Customer PO This text box is used to display customer provided purchase order information 11 Manufacturer This drop down list is used to select the loca...

Page 185: ...n a new compressor package Retrofit This option indicates that the panel is intended to replace an existing panel Remote This option indicates that the panel is intended to house additional I O and does not contain a pro cessor Control is handled through another GEA Omni panel Satellite This option indicates that the panel is configured as a remote access point for the rest of the system allowing ...

Page 186: ... annunciation is triggered 5 Auxiliary Shutdown Text This is used to display the text string that will appear whenever the Auxiliary Shutdown is triggered 6 Auxiliary Warning Text This is used to display the text string that will appear whenever the Auxiliary Warning is triggered Control Configuration Instruction Manual GEA Omni Control panel 186 GEA Refrigeration North America Inc E_806550_2 Gene...

Page 187: ...in the lower right hand corner of the window Package Details fig 106 Package details options 1 Compressor Name This text box is used as the name of the compressor The name in this field will be displayed on the com pressor tile on the main options screen 2 Compressor This drop down list is used to select the type of compressor the package contains The options are Screw Recip Centrifugal Instructio...

Page 188: ... in the field 8 Model This drop down list is used to select the specific model number associated with the compressor The options that will appear in this box are dependent on the selected series and manufacturer Furthermore if the selected manufacturer is Grasso the field will be split into three separate drop down lists instead of one and a second drop down list will appear in the right column wh...

Page 189: ...lenoid This drop down list is used to enable control of the suction filter combo solenoid Most GEA compressors will use this control The options are None Normally Open Normally Closed 14 Double Balance Piston Pressure Transducer This drop down list is used to select the range of the pressure transducer associated with the double balance piston 15 Remote Start Stop This check box is used to select ...

Page 190: ...ting Bypass This check box is used to enable control of a suction to discharge bypass solenoid so as to reduce the torque required to start the compressor 23 Hall Spring Slide Valve Return This check box is used to select if the compressor is equipped with a spring to force the slide valve back to zero if the compressor is stopped without unloading This option is only enabled for Hall compressor r...

Page 191: ...ge 4 Oil Drain Minimum Timer This text box is used to enter the minimum amount of time measured in minutes that the compressor must remain off after the oil pump is stopped before it is allowed to start again 5 Oil Differential Pressure Max This text box is used to enter the maximum value for the oil differential pressure parameters The value is entered in PSID Filter This section is a subsection ...

Page 192: ...bsection of the oil system It contains two fields relating to temperature monitoring in the oil pump system 10 Oil Temperature Min This text box is used to set the minimum value which may be assigned to the oil temperature parame ters The value is measured in degrees Fahrenheit 11 Oil Temperature Max This text box is used to set the maximum value which may be assigned to the oil temperature parame...

Page 193: ...tor heater This option may not be modified in the field Level This section is a subsection of the oil system It contains two fields relating to the level monitoring in the oil pump system 17 High Oil Level This check box is used to select whether the system is equipped with a high oil level float switch 18 Low Oil Level This check box is used to select whether the system is equipped with a low oil...

Page 194: ...sor is equipped with a variable speed motor The value is entered in rpm 7 Min Motor Start To Start Delay This text box is used to set the minimum amount of time after it has started measured in minutes that the motor must wait before starting again 8 Motor Starter Communication Enabled This check box is used to enable the direct control of a Benshaw motor starter using serial Modbus 9 Power Calcul...

Page 195: ...ons 1 Suction Pressure Scaling This is used to select the range of the suction pressure transducer 2 Suction Pressure Max This is used to select the maximum value that may be assigned to the suction pressure parameters of the compressor The value is measured in PSIG 3 Suction Temperature Max This is used to select the maximum value that may be assigned to the suction temperature parameters of the ...

Page 196: ...d to the discharge temperature parameters of the compressor The value is measured in degrees Fahrenheit Economizer Details fig 112 Economizer details options 1 Economizer This drop down list is used to select the type of economizer the package is equipped with if one exists 2 Economizer Pressure This drop down list is used to select the range of the economizer pressure sensor if one exists 3 Econo...

Page 197: ...a shutdown will be annunciated This step will only be displayed if the Oil Pump Circulation Mode parameter is set to Temperature 2 Check Drive Conditions During this step the panel will check that the time periods specified for example in the Motor Start To Start Timer and Motor Stop To Start Timer parameters have elapsed 3 Check Oil Drain Timer During this step the panel will check whether the co...

Page 198: ...e of operation indicates that the compressor has successfully started As long as it remains in this mode the compressor will operate normally as dictated by the capacity control parameters While in this mode the green START button will be solidly illuminated 3 9 4 Stopping Description This mode of operation indicates that the compressor is in the process of stopping During this period the com pres...

Page 199: ... or unload pulse width The sum of the dead band and proportional band defines a range above and below the set point outside of which load and unload pulses will be continuous If the control signal falls within this range but remains outside the range above and below the set point defined by the dead band then the duration of the capacity control pulses will begin to decrease As long as the control...

Page 200: ...r will use load pulses to move the slide valve Conversely if the value of the control signal falls below the set point the compressor will use unload pulses to move the slide valve Reverse Reverse acting capacity control manages the compressor control pulses via a time proportioning scheme as illustrated below Control Screw Compressor Capacity Control Instruction Manual GEA Omni Control panel 200 ...

Page 201: ...ompressors may be configured for continuous variable Vi control The type variable Vi control used in a given project is dependent on the manufacturer and model of the compressor These options are set in the Package Details section of the Compressor Configuration 3 12 1 Operating Modes 1 Automatic In this operation mode Vi control will be handled automatically by the panel without user input 2 Manu...

Page 202: ...control is used for compressors in the MC family types H L M and N that have no parallel slide installed It utilizes a pair of valves and the Vi slide which are placed on the compressor housing directly These compressors are equipped with a single position sensor which is used to monitor the Vi slide 3 12 3 Combined Vi Partial Load Control GEA Grasso compressors may be configured for continuous va...

Page 203: ...perating conditions The optimum position of the Vi Slide is a calculated value that is a function of the current optimum Vi setting and the current primary slide valve reading The physical position of the Vi slide is displayed as Volume Slide Position which appears on the Operating Data table as a percent The GEA Omni is programmed to proportionally load or unload the Volume slide as needed until ...

Page 204: ...tion because the timer is only permitted to advance for the duration of each pulse The primary slide reading will increase proportionally over this thirty second period With this method the accumulating load signals are used to alter the displayed slide valve reading from the value of the optimum Vi position to 100 The primary slide reading will be approaching 100 at the same time as the equivalen...

Page 205: ...this type of lubrication system when the compressor is instructed to start the oil pump will start and run to develop a minimum pressure differential The pressure differential used in this type of system is not user adjusta ble Additionally if the capacity slide position is higher than the value of the Maximum Capacity Slide to Allow Start parameter the compressor will attempt to unload the capaci...

Page 206: ...build against the control valve The modulating valve will calibrate itself every time the compressor is successfully stopped from the running state While calibrating the valve will be set to 4mA and fully close to its 0 position It will remain in this state for a period of time as defined in the Calibrate Time Before Bleed parameter Following the delay the valve will remain at its minimum position...

Page 207: ... Motor Current Shutdown This annunciation will be triggered if the compressor motor current falls below the value entered in the Low Motor Current Shutdown parameter for a period of time defined in the Low Motor Current Shutdown Timer parameter Capacity Slide Failed To Unload This annunciation will be triggered if either before starting or after stopping the compressor has not unloaded to its mini...

Page 208: ...running states High Oil Differential Pressure Shutdown This annunciation will be triggered if the oil differential pressure reading exceeds the value of the High Oil Differential Pressure Shutdown parameter This shutdown will only be annunciated if the compressor is in the starting or running states Low Oil Differential Pressure Shutdown This annunciation will be triggered if the oil differential ...

Page 209: ...essor run status input becomes de energized while the compressor start output is energized Low Suction Superheat Shut down This annunciation will be triggered if the calculated suction superheat value falls below the value of the Low Suction Superheat Shutdown parameter This shutdown will only be issued if superheat annunciations have been ena bled through the Superheat Annunciations parameter Hig...

Page 210: ...be triggered if the discharge valve did not open when instructed to do so by the panel This annunciation will only be enabled if the compressor is equipped with a motorized discharge check valve Discharge Check Valve Failed To Close Shutdown This annunciation will be triggered if the discharge valve did not close when instructed to do so by the panel This annunciation will only be enabled if the c...

Page 211: ...ive End Bearing Temperature This annunciation will be triggered if the temperature measured at the drive end of the male compressor rotor rises above the value of the High Male Rotor Temperature Shutdown parameter High Compressor Male Non Drive End Bearing Temperature This annunciation will be triggered if the temperature measured at the non drive end of the male compressor rotor rises above the v...

Page 212: ...hutdown parameter Duo IO Counter Not Counting This annunciation will be triggered if the counter slice is configured but is not incrementing while the compressor is running Duo Standstill Monitoring This annunciation will be triggered if rotor movement while the compressor is stopped Safety Chain This annunciation will be triggered if the safety chain input de energizes 4 1 2 List and Description ...

Page 213: ...erant Sensor Shutdowns Shutdown Explanation Refrigerant Sensor High High Shutdown This annunciation will be triggered if the parts per million reading on any refrigerant sensor exceeds the Refrigerant Sensor High High Shutdown parameter for the period of time defined by the Refrigerant Sensor High High Shutdown Delay parameter 4 1 6 List and Description of Drum Sequencer Shutdowns Shutdown Explana...

Page 214: ...f Digital Output slices detected by the panel is different from the number called for in the configura tion Analog Slice Not Recognized Shutdown This annunciation will be triggered if a slice in the I O system is not of a type supported by the GEA Omni Panel Sensor Failure Shutdown This annunciation will be triggered if the reading of a sensor is outside its defined range This annunciation will on...

Page 215: ...rameter from the High Oil Separator Temperature Shutdown parameter Low Oil Separator Temperature Warning This annunciation will be triggered if the oil separator temperature reading falls below the value obtained by adding the Low Oil Separator Temperature Warning Offset parameter to the Low Oil Separator Temperature Shutdown parameter High Oil Separator Level Warn ing This annunciation will be tr...

Page 216: ...n Pressure Shutdown parameter High Inlet Temperature Warn ing This annunciation will be triggered if the inlet temperature reading exceeds the value of the High Inlet Temperature Warning parameter Low Inlet Temperature Warning This annunciation will be triggered if the inlet temperature reading falls below the value of the Low Inlet Temperature Warning parameter High Outlet Temperature Warn ing Th...

Page 217: ... when it is switched to remote mode after being manually started High Motor Drive End Bearing Temperature This annunciation will be triggered if the temperature measured at the drive end motor bearing rises above the value of the calculated High Motor Bear ing Warning set point High Motor Non Drive End Bearing Temperature This annunciation will be triggered if the temperature measured at the non d...

Page 218: ...Limitation Warnings Warning Explanation Suction Pressure Force Unload This annunciation will be triggered if the compressor suction pressure falls below the set point calculated by adding the value of the Limitation Suction Pressure Force Unload Offset parameter to the Low Suction Pressure Shut down parameter Suction Pressure Load Limit This annunciation will be triggered if the compressor suction...

Page 219: ...ssure Shutdown parameter Discharge Pressure Load Limit This annunciation will be triggered if the compressor discharge pressure rises above the set point calculated by subtracting the value of the Limitation Discharge Pressure Load Inhibit Offset parameter from the High Discharge Pressure Shutdown parameter Ammonia Storage Pressure Load Limit This annunciation will be triggered if the compressor o...

Page 220: ... high liquid level is detected This annunciation is only for GEA BluAstrum High Temperature This annunciation will be triggered if the temperature measured by an evapo rator temperature probe exceeds the value of the zone s High Temperature Warning Set Point for a period of time defined by the corresponding Low Temperature Warning Delay parameter Low Temperature This annunciation will be triggered...

Page 221: ... the temperature in the condenser exceeds the value of the High Condenser Temperature Warning parameter 4 2 7 List and Description of VTrac Warnings Warning Explanation High Vibration Warning This annunciation will be triggered if the vibration measured by the VTrac monitor has exceeded the safe range VTrac High Vibration Damage Warning This annunciation will be triggered if the vibration measured...

Page 222: ...ription of Other Warnings Warning Explanation Auxiliary Warning This annunciation will be triggered if the Auxiliary Warning input becomes de energized This warning will only be issued if the Auxiliary Warning option has been enabled in the configuration Math Block Units Mismatch Warning This annunciation will be triggered if the inputs of a Math block in the logic diagram are expressed in differe...

Page 223: ...otifi cation will continue to be annunciated in one hundred hour increments until the service interval is marked as completed This notification will not be annunciated if service notifications have been disabled Service Required Notification This annunciation will be triggered once the runtime of the panel has reached the next required service interval as entered on the Maintenance chart in the Se...

Page 224: ...ed Drawings This annunciation will be triggered if any change is made to the panel or con figuration that will necessitate a change to the electrical drawings Annunciations Instruction Manual GEA Omni Control panel 224 GEA Refrigeration North America Inc E_806550_2 Generated 12 01 2016 ...

Page 225: ...e valve of the transducer 4 Remove the cover and open the service valve 5 Record the actual pressure on the gauge or multimeter 6 Use the keypad to enter the recorded value for the sensor Maximum and minimum limits will be set automatically by taking the current reading and respectively adding and subtracting ten percent of the transducer s range Maximum and minimum values are displayed at the bot...

Page 226: ...r bath with a calibrated ther mometer or digital multimeter attachment The ice water should be predominantly ice with just enough water to cover the Ice The temperature of the ice and water mixture will approach the triple point of the water 32 02 F 0 01 C 6 Allow both devices to stabilize for approximately three minutes in the ice water bath 7 Record the actual temperature on the thermometer or m...

Page 227: ...ly If no movement is detected a message will appear to inform the user that the auto calibration failed Once the slide has loaded fully the current reading will be set as the maximum position and the slide will unload fully The reading of the sensor once it has fully unloading will be set as the minimum position 5 Save Low Offset Touching this button will save the current reading of the sensor as ...

Page 228: ...at the signal will stabilize to is determined by the type of sensor being used 7 Touch the Save High Offset button the corresponding slide valve position sensor output has been recorded as the fully loaded position 8 Touch the UNLOAD button again The compressor should fully unload and the indicated Capacity Slide Position should track with it Touch the LOAD button to fully load the compressor and ...

Page 229: ...ide valve reaches the fully loaded position at which point the value in the Raw Signal column should stabilize The value that the signal will stabilize to is determined by the type of sensor being used 8 Touch the Save High Offset button the corresponding slide valve position sensor output has been recorded as the fully loaded position 9 Touch the UNLOAD button again The compressor should fully un...

Page 230: ...essor is fully unloaded 6 Touch the Save Low Offset button The corresponding slide valve position sensor output has been recorded as the fully unloaded position 7 Touch the LOAD button Wait until the slide valve reaches the fully loaded position The Slide Position Indi cator should stabilize at approximately 5 V when the compressor is fully loaded 8 Touch the Save High Offset button the correspond...

Page 231: ...tion sensor output has been recorded as the fully unloaded position 7 Touch the LOAD button Wait until the Vi slide valve reaches the high Vi position The Vi Slide Indicator should stabilize at 20 mA when the slide is fully loaded 8 Touch the Save High Offset button the corresponding slide valve position sensor output has been recorded as the fully loaded position 9 Touch the UNLOAD button again T...

Page 232: ...ext box located above the Save Current Offset button 7 Touch the Save Current Offset button 8 In the Main Tab of the Compressor Control Screen Unload the compressor to 0 9 Stop the compressor 10 In the Sensors Tab of the Configuration Screen Touch the value in the measured column of the Motor Current row in the table to bring up the calibration pad and touch the Save Low Offset button 5 6 Capacity...

Page 233: ...he calibration has not been fully completed 11 Once the compressor is fully loaded push the calibration button twice and the red LED will flash rapidly for approximately 3 seconds Do not attempt to move slide valve until red LED turns Off When the red LED stops flashing the loaded position is set 12 At this time the sensor will have an output of 20 mA This can be verified on the Operating Data scr...

Page 234: ...ll 90 seconds to load This process must be completed quickly because the indicator will abandon the calibration after a period of time Please note the red LED will flash approximately second every 5 seconds indicating the indi cator is active and that the calibration has not been fully completed 12 Once the compressor is fully loaded push the calibration button twice and the red LED will flash rap...

Page 235: ... I O Input Output L LD Compressor Loading LP Load Pulse LPI Linear Position Indicator P PB Proportional Band PI Proportional Integral Control PLC Process Loop Control PP Pulse Period PS Parallel Slide PSID Pounds per Square Inch Differential PSIG Pounds per Square Inch Gauge R RPM Revolutions per Minute RT Real Time RTD Resistance Temperature Detector Instruction Manual GEA Omni Control panel List...

Page 236: ...m Slide U UI User Interface UL Compressor Unloading UP Unload Pulse V VI Volume Index VNC Virtual Network Computing List of Abbreviations Instruction Manual GEA Omni Control panel 236 GEA Refrigeration North America Inc E_806550_2 Generated 12 01 2016 ...

Page 237: ...Instruction Manual GEA Omni Control panel List of Abbreviations GEA Refrigeration North America Inc E_806550_2 Generated 12 01 2016 237 ...

Page 238: ......

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