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4.3

Exchanging the O-ring (TEFASEP gold)

Tools required:

O-ring cutter

Heat-resistant protective gloves

Oven (no microwave)

Caution!

 

Health hazard due to toxic fumes!

The O-ring cutter cuts the seal with a hot metal tip. At temperatures of more than 300 °C,
toxic fumes can be released.
► Avoid directly inhaling the fumes.

Caution!

 

Risk of injury due to hot and sharp-edged parts!

The O-ring cutter cuts the seal with a hot metal tip. This process heats up the seal and
possibly also metal parts of the valve.
► When removing the valve seat seal always wear heat-resistant protective gloves.

Carry out the following steps:

1.

Place the heated metal tip of the O-ring cutter at right angles on the valve seat seal to be
removed.

2.

Cut through the valve seat seal at one point using the O-ring cutter.

!

 Pay attention not to damage the edge of the radial groove.

Fig.2

3.

Take out the cut valve seat seal.

4.

Warm a new O-ring (TEFASEP gold valve seat seal) in the oven.
Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 °C (guideline value)
Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5 minutes (guideline value)

!

 Ensure that the seal can be deformed along the circumference without much effort. The

heating time required depends on the type of oven and can vary accordingly.

Tefasep Gold

Exchanging the O-ring (TEFASEP gold)

221BAL015386EN_1

 

01.11.2023

11

Summary of Contents for ECOVENT TEFASEP-Gold ECO E

Page 1: ...Hygienic valves GEA ECOVENT accessories angle seat valve_TEFASEP Gold Assembling Instruction Translation from the original language 221BAL015386EN_1 ...

Page 2: ...t is protected by copyright All rights reserved The document may not in whole or in part be copied reproduced translated or reduced to an electronic medium of machine readable form without the express permission of GEA Tuchenhagen GmbH LEGAL NOTICE Word marks The designation VARIVENT is a protected trademark of GEA Tuchenhagen GmbH 221BAL015386EN_1 2 01 11 2023 ...

Page 3: ...Technical data 7 3 1 Technical data 7 3 2 Tightening torques for the hinged clamps cast C rings 8 4 Tefasep Gold 9 4 1 Note 9 4 2 Servicing intervals 10 4 3 Exchanging the O ring TEFASEP gold 11 5 Spare parts list angle seat valve ECO NI 13 6 Dimension sheet angle seat valve_ECO E 15 221BAL015386EN_1 01 11 2023 3 ...

Page 4: ...221BAL015386EN_1 4 01 11 2023 ...

Page 5: ...all persons who work on or use the valve regarding the procedures to follow They include basic instructions for use of the valves This document is a supplement to the general standard operating instructions for the ECOVENT angle seat valves and is therefore to be considered part of it These additional operating instructions must be observed before installation and commissioning General Information...

Page 6: ...ve disk to avoid pipe hammers when the valve is opened or closed In a closed pipe system hydraulic pressure build up may occur when the valve switches and result in seal damage Hint The manufacturer will not accept any liability for damage resulting from any use of the valve which is not in accordance with the designated use of the valve The risk is borne solely by the operating company Safety Int...

Page 7: ...tiator 20 to 80 C 4 176 F Product temperature and operating temperature depending on the sealing material Technical data Compressed air supply product pressure Designation Description Air hose Metric Material PE LD Outer Ø 6 mm 0 1 mm Inside Ø 4 mm Inch Material PA outer Ø 6 35 mm 0 1 mm Inside Ø 4 3 mm Control air acc to ISO 8573 1 Solid particle content Quality class 6 Particle size max 5 µm Par...

Page 8: ...i configuration with standard actuator 3 2 Tightening torques for the hinged clamps cast C rings Tighten the nuts of the hinged clamps to the tightening torques specified in the table Required tightening torques Size Nm lbft Valve stroke c 4 OD 22 15 4 155mm 6 OD 45 31 5 230mm Check function Actuate valve with compressed air Check whether the valve stroke c is correct Fig 1 Technical data Tighteni...

Page 9: ...dium lye hot water or saturated steam Temperature 80 C 176 F Hold time 20 30 min The valve must be brought to the closed position for a brief period 3 minutes immediately after CIP or SIP cleaning During commissioning regularly check all sealing points for leaks Exchange defective seals and repeat the CIP or SIP process Tefasep Gold Note 221BAL015386EN_1 01 11 2023 9 ...

Page 10: ...ncy type and temperature of the product type and temperature of the cleaning solution ambient conditions Servicing intervals Applications Servicing Intervals Guideline Values Elastomers Servicing Intervals Guideline Values TEFASEP gold hard seal Media at temperatures of 60 C to 130 C 140 F to 266 F approx every 3 months approx every 12 months Media at temperatures of 60 C 140 F approx every 12 mon...

Page 11: ...t seal always wear heat resistant protective gloves Carry out the following steps 1 Place the heated metal tip of the O ring cutter at right angles on the valve seat seal to be removed 2 Cut through the valve seat seal at one point using the O ring cutter Pay attention not to damage the edge of the radial groove Fig 2 3 Take out the cut valve seat seal 4 Warm a new O ring TEFASEP gold valve seat s...

Page 12: ...t seal will adjust itself optimally to the sealing surfaces only after the first CIP or SIP cleaning see and will then guarantee perfect sealing up to the maximum closing pressure or vacuum Fig 5 The valve seat seal is still too rigid and cannot be mounted Heat the valve seat seal again as described in the first step When installing the valve seat seal the seal does not click into place any more T...

Page 13: ...5 Spare parts list angle seat valve ECO NI Fig 6 Spare parts list angle seat valve ECO NI 221BAL015386EN_1 01 11 2023 13 ...

Page 14: ...lamp join KL 221 507 11 221 507 14 59 Plain bearing IGLIDUR X 704 044 704 042 61 Screw in plug connection G1 8 6 35 4 31 Brass nickel plated 933 144 933 144 Elbow screw in plug connection G1 8 6 3 Brass nickel plated 933 979 933 979 61 1 Reducing nipple NPT 1 4305 933 962 933 962 98 O ring NBR 930 046 930 059 140 Drive ECO 221 642 14 221 642 25 NI housing 1 4404 316L 221 002649 221 007731 Housing ...

Page 15: ...6 Dimension sheet angle seat valve_ECO E Fig 7 Dimension sheet angle seat valve_ECO E 221BAL015386EN_1 01 11 2023 15 ...

Page 16: ... mm 733 945 B1 mm 829 1105 Ø 101 6 x 2 1 152 4 x 2 7 C mm 360 500 D 170 170 H mm 576 722 H1 641 842 C 79 5 118 5 Stroke S mm 155 230 Weight kg 40 0 59 6 Dimension sheet angle seat valve_ECO E 221BAL015386EN_1 16 01 11 2023 ...

Page 17: ...Dimension sheet angle seat valve_ECO E 221BAL015386EN_1 01 11 2023 17 ...

Page 18: ......

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