GEA AutoSelect 3000 Original Instructions Manual Download

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Automatic animal segregation
AutoSelect 3000 / AutoSelect 3000 SA (Ethernet)

Operation Manual / Installation Instructions / Parts List
(Original instructions)

7159-9001-108
01. February 2020

gea.com

Summary of Contents for AutoSelect 3000

Page 1: ...Automatic animal segregation AutoSelect 3000 AutoSelect 3000 SA Ethernet Operation Manual Installation Instructions Parts List Original instructions 7159 9001 108 01 February 2020 gea com ...

Page 2: ...icular hazards 26 4 2 Storage conditions 26 4 3 Transport equipment 26 4 4 Transport 26 4 5 Disposing of packaging material 26 5 Mounting 27 5 1 Special Personnel Qualifications 27 5 2 Safety Instructions 27 5 3 Particular hazards 28 5 4 Requirements 28 5 5 Preparations before installation 29 5 6 Installation of the frame 30 5 6 1 Preassembling the entrance gate AutoSelect 3000 AutoSelect 5000 30 ...

Page 3: ...Instructions 71 7 3 Particular hazards 72 7 4 Description of the control elements 72 7 5 Operation Control 72 7 6 Attaching the leg responders in stand alone operating mode AutoSelect 3000 76 8 maintenance 77 8 1 Special Personnel Qualifications 77 8 2 Safety Instructions 77 8 3 Particular hazards 78 8 4 Inspections and preventive maintenance 78 9 Operation Faults 80 9 1 Special Personnel Qualific...

Page 4: ...ety instructions in particular Target group This manual contains information for the following target groups Information see Chapter Target group Carrier Installation mechanic Maintenance personnel Operator Transport and storage x assembly and installation x commissioning x x x Operation and control x x maintenance x x troubleshooting x x x Repairs x x Decommissioning x For information on appropri...

Page 5: ...as follows Language Language Language 9000 German 9013 Dutch 9032 Serbian 9001 English United Kingdom 9015 English North American 9034 Slovak 9002 French France 9016 Polish 9035 Chinese 9003 Italian 9018 Japanese 9036 Lithuanian 9004 Romanian 9021 Danish 9038 Portuguese Brazil 9005 Spanish Spain 9022 Hungarian 9039 French Canada 9007 Swedish 9023 Czech 9040 Latvian 9008 Norwegian 9024 Finnish 9041...

Page 6: ...r If necessary please contact your nearest dealer There is a comprehensive dealer Internet search function on our web site at the following address www gea com European Contact Information GEA Farm Technologies GmbH Siemensstraße 25 27 D 59199 Bönen 49 0 2383 93 70 49 0 2383 93 80 contact gea com www gea com US Contact Information GEA Farm Technologies Inc 1880 Country Farm Dr Naperville IL 60563 ...

Page 7: ...s General requirements for the design and construction of fixed and movable guards DIN EN ISO 13857 2008 06 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs DIN EN 61000 6 2 2011 06 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments DIN EN 61000 6 3 2011 09 Electromagnetic compatibility EMC Part 6 3 G...

Page 8: ...r does not accept any liability for injury to persons or animals or damage to the product caused by the use of products from other manufacturers 2 2 Owner s obligation of care The product has been designed and constructed taking account of a potential risk analysis and after careful selection of the compliant harmonized standards and other technical specifications It therefore ensures a maximum le...

Page 9: ...used 2 3 Subsequent modifications Unauthorized changes of the product can have a negative impact on the safety life span or functionality of the product Any modifications not described in the product documentation are deemed to be prohibited For safety reasons do not carry out any unauthorized modifications Scheduled modifications must be approved in writing by the manufacturer Any unauthorized mo...

Page 10: ...cards may be destroyed by welding work Always disconnect these components from the mains before carrying out any welding work Disconnect components within a radius of 2 metres Always observe the warnings given in the product safety data sheets and operating instructions when using products from other manufacturers Always keep the switchgear cabinet all electricity supply units electrical control u...

Page 11: ...l equipment and electrical connection work should only be performed by trained electricians All work on pneumatic equipment should only be performed by technicians trained for this purpose All welding work must only be performed by qualified welders In addition special qualifications are required for the following activities Operation commissioning Operating faults maintenance Note Work that requi...

Page 12: ...gns Replace any safety markings signs labels on the product if they become illegible or lost Item Part No Description 0010 0024 6063 000 Warning sign Injury to hands 50 x 43 0020 0024 6060 000 Warning sign Automatic start 50 x 43 0030 0024 6061 000 Warning sign Automatischer Anlauf 100 x 86 Entrance gate 30 10 ...

Page 13: ...Safety Safety guards and devices 7159 9001 108 01 February 2020 13 92 Animal segregation 10 20 Gate locking system 10 20 ...

Page 14: ...rmation on this subject please refer to the section on commissioning Settings in DairyPlan The flow of animals is monitored by several scanner in the entrance and exits Versions Animal segregation differs according to the task and surroundings Number of segregation paths depending on the number of segregation gates Number Direction Segregation gates Segregation passageways left straight on Z right...

Page 15: ...n gates are connected to the transceiver the animals are segregated in the following way Animals with even responder numbers by segregation gate 1 A Animals with odd responder numbers by segregation gate 2 B Animals not fitted with a responder can pass through the segregation system unhindered Operating modes Manual mode Manual operation from the control panel Automatic mode The segregation proces...

Page 16: ...Description Structure and functions 7159 9001 108 01 February 2020 16 92 Components Example AutoSelect 3000 3 way Neck identification EG B ID B3 B2 B2 A B1 SG Z A B ID EG CU T R VP1801 M VPU VP8001 ...

Page 17: ...ht scanners are free Light scanner B3 If there are 2 animals in the segregation area the segregation gate moves when the light scanner becomes free CU control panel 1 1 The entrance gate and segregation gates can be operated manually via a manual control unit Change over box Controller compl 7159 2680 080 Processes signals from the control panel and the light scanners For installation see manual 7...

Page 18: ...tus of the vacuum pump In this way segregated animals are prevented from pushing open the segregation gate and proceeding to the milking parlour during the time between milkings Gate locked vacuum pump switched off Gate open vacuum pump switched on Non return gate Non return gates prevent the animals from coming out of the segregation bay back towards the milking parlour ...

Page 19: ...ht scanner B1 B3 Entrance gate open Segregation gate s closed B1 B3 Light scanner free Identification is constantly active Setting DPService 010 000 009 Animal enters animal segregation Animal goes through the entrance gate animal identification ID EG SG ID 3 1 2 2 ID A Animal is not identified no label Segregation path unchanged ID B Animal is identified Responder code is sent to DairyPlan DairyP...

Page 20: ...ion EG SG ID 3 1 2 2 Segregation gate moves if A The animals go to the segregation gate together EG SG ID 3 1 2 2 B2 2x Light scanner not free B3 Light scanner free The segregation gate moves and separates the animals EG SG ID 3 1 2 2 or B The animal to be segregated stays back B2 2x The light scanners are free EG SG ID 3 1 2 2 Animal leaves animal segregation EG SG ID 3 1 2 2 B1 B3 Light scanners...

Page 21: ...trotting cows reduces the reliability of segregation The design of the entrance and exit area in the segregation system For further information please refer to Design guidelines the behaviour of the animals the setting and position of the light scanners the setting and position of the identification frame logical settings in the herd management program speed of the segregation gate Training phase ...

Page 22: ...tallation Example 2 x AutoSelect 3000 1 2 3 6 b a 5 6 m ID ID ID ID c 1 Milking parlour animal identification ID 2 Waiting yard 3 Segregation bay 4 Animal segregation AutoSelect 3000 animal identification ID a Entrance gate b Shielding for neck identification c Segregation gate 5 Non return gate if required 6 Screen 1 6 m high ...

Page 23: ... these animals often remain standing in the passageway and hold up the constant flow of animals This results in a reduction in throughput and a hold up as far back as the milking parlour or carousel is possible Therefore it is advisable to provide a screen at least 160 cm high in the form of a wall of plastic panels in the segregation passageway Segregation bay The segregation bay must be at least...

Page 24: ...rator pit in order to get the cows moving again Vacuum supply Variations in the vacuum when the entrance gate and segregation gates are actuated should be kept as small as possible Implementation of a vacuum supply line in a milking parlour system as a ring line Fitting a vacuum supply to the animal segregation system using a T piece Diameter of vacuum supply line to animal segregation system 2 in...

Page 25: ... see manual 7160 90 422 Identification frame Ear identification 7160 90 423 Neck leg identification 7160 90 427 transmitter receiver 7160 90 533 Responder Rescounter 3 4 Default setting Other settings can be used Attention Incorrect settings can have a negative effect on animal health Changes may only be carried out by trained personnel Check all factory settings before commissioning and adjust to...

Page 26: ...rature at which the electrical components transceiver are to be stored 25 to 70 degrees Celsius When storing the goods supplied the location must provide protection against Humidity External damage bumps knocks rodents and insects direct sunlight 4 3 Transport equipment Only move the packing unit pallet using a low lift platform truck or suitable device 4 4 Transport Transporting the product to th...

Page 27: ...rical installation work in accordance with the following standards and requirements EN 60204 Point 14 Electrical equipment of machines VDE 0100 Regulations on the erection of heavy current installations Before installation look for any damage caused during transport Do not use damaged components Use only the special tool indicated for assembly All electrically conductive parts with which animals m...

Page 28: ...connect components within a radius of 2 metres Components which have been incorrectly set down or which have not been fastened properly may fall off or collapse Parts loosely placed on top of each other can slip and fall off Components with sharp edges which are still exposed and accessible represent a source of injury In principle all work on pneumatic equipment should only be carried out by spec...

Page 29: ...ore installation 7159 9001 108 01 February 2020 29 92 5 5 Preparations before installation Necessary documents Foundation plans To be provided by the customer Frame parts for the driving passage Screen for the segregation area ...

Page 30: ...Mounting Installation of the frame 7159 9001 108 01 February 2020 30 92 5 6 Installation of the frame 5 6 1 Preassembling the entrance gate AutoSelect 3000 AutoSelect 5000 Assembly plan A B 190 180 ...

Page 31: ...ccessories 80 7065 5490 080 Flat steel 4 100 7065 5695 000 Bolt welded 2 110 7065 5469 000 Ring 1 120 7065 5051 020 Pin 6 130 0019 6951 300 hexagon screw M10x100 2 140 0019 6519 300 hexagon screw M10x75 12 150 0013 0292 300 Hexagonal nut M10 12 160 0026 1345 300 Washer 8 4 8 170 7160 6165 010 Set of fasteners Slatted floors 2 180 0024 6062 000 Warning sign crushing 100x86 2 190 0024 6061 000 Warni...

Page 32: ...secure with split pin 20 230 Note Insert gate with grease A 4 Mount pipes on pipe bends 50 60 Note Grease piping when fitting B 5 Cushioning the entrance gate Push on position and secure the hose 330 340 6 Install U steel section 40 7 Install flat steel section 90 8 Fitting the vacuum cylinder 70 9 Put safety signs up on both sides of the position shown 0180 0190 0190 0180 ...

Page 33: ...Mounting Installation of the frame 7159 9001 108 01 February 2020 33 92 ...

Page 34: ...Strut welded 2 0040 7159 5627 060 Pipe 48 3x2 9x2000 1 0050 0019 5325 050 Wood screw 10x70 4 6 8 0060 0026 2305 890 Rawlplug 12 x 60 8 0070 0026 1348 300 Washer 10 5 8 0080 0019 6518 300 hexagon screw M10 x 70 8 0090 0013 0292 300 Hexagonal nut M10 10 0100 0019 6953 300 hexagon screw M10 X120 2 0110 7071 2780 070 Control valve complete 24V DC 14 14 R 2 0120 7009 3270 050 Tapping pipe clip complete...

Page 35: ...Mounting Installation of the frame 7159 9001 108 01 February 2020 35 92 Installation procedure 1 Assemble gate frame as shown X 20 10 10 80 30 90 90 100 ...

Page 36: ...Mounting Installation of the frame 7159 9001 108 01 February 2020 36 92 5 6 3 Assembling the segregation gate Assembly plan View from outside Position of the control valve ...

Page 37: ... clip complete 2in G0 5in 1 0190 0007 2216 750 Sealing collar 19x27x4 1 0200 0018 3749 170 Hose Clamp RSF 17 5 0210 7009 2546 020 Set of cable ties 358x5 10x0005 3539 900 2 0220 0026 1008 300 Retainer clip 5 X50 2 0230 0026 0998 300 Retainer clip 4 X28 4 0240 0026 1345 300 Washer 8 4 4 0250 7720 0090 163 Tube 42X4X36 1 0260 0018 5319 300 Hose Clamp AL40 60 1 0270 0005 3408 610 End sleeve E 1 5 8 C...

Page 38: ... 1 Insert bushing into the gate 10 110 220 2 Insert the gate into the gate frame Note Insert gate with grease A 3 Install the gate stop accordingly 30 4 Cushioning the segregation gate Cut the hose lengthways 250 Push on position and secure the hose 260 250 260 10 5 Mount pipe bend 20 Only hand tighten the nuts ...

Page 39: ... gate frame support and connect to the pipe bend Note When fitting the pipe bend 20 make sure that the vacuum cylinder 40 is on the strut when the segregation gate is in the open and closed position This prevents the cylinder from bending in the open position 7 Adjust the height of the pipe bend and tighten ...

Page 40: ... 0060 7009 4650 380 Pipe support complete 1 0070 7009 3271 070 Centring tabs 2 0080 0019 1912 300 U bolt 2 0090 0019 6907 300 hexagon screw 1 0100 0019 6504 300 hexagon screw 1 0110 0026 1345 300 Washer 1 0120 0013 0291 300 Hexagonal nut 1 0130 0013 0122 300 Hexagonal nut 1 0130 0013 0122 300 Hexagonal nut 4 0140 0026 1868 300 Washer 4 0150 0018 6687 860 Plug connection 1 0160 7801 2627 130 Pipe 1...

Page 41: ...01 108 01 February 2020 41 92 Assembly plan Example Gate lock right 200 190 A A 7027 2635 008 Vacuum hose 7x3 Installation procedure 1 Assemble gate lock as shown 2 Drill a hole in the vacuum line Ø13 3 Construct a tube connection as shown A 190 200 ...

Page 42: ...surrounding components e g posts in the barn installation or masonry The necessary fastening materials are to be procured according to the local conditions and requirements Observe the minimum lengths required for animal segregation when setting up AutoSelect 3000 5 6 m Example AutoSelect 3000 1 1 m Neck identification Leg identification Rescounter on front leg Recommendation Rescounter on back le...

Page 43: ...C B Item Part No Description 7159 5530 Gate frame A 0019 5325 050 Wood screw 10x70 B 0026 2305 890 Rawlplug 12 C 0026 1348 300 Washer 10 5 Order slatted floor fastening parts according to the installation Part No Description 7160 6165 010 Set of fasteners Slatted floors Driving passage The installation material must be provided by the customer ...

Page 44: ...on 7159 9001 108 01 February 2020 44 92 Assembly drawings AutoSelect 3000 Installation example 2 and 3 passageway segregation Side view 1200 5600 Top view Installation procedure 1 Installation of entrance gate 2 Installation of gate frame ...

Page 45: ...geway must be 90 cm starting about 50 cm in front of the entrance gate so that the entrance gate can open fully The passageway width might have to be adjusted depending on the breed of animal Another possibility to prevent animals pushing next to each other in the passageway is to fit wooden blocks along the sides of the passageway The passageway width can be reduced to 40 to 50 cm Wooden block 40...

Page 46: ...s 7159 5487 010 Segregation gate complete 0170 7071 2780 070 Control valve complete 5 2 14 14R 24 V DC 1 0180 7009 3270 050 Tapping pipe clip complete 2in G0 5in 1 0190 0007 2216 750 Sealing collar 19x27x4 1 Item Part No Description 7009 3270 050 Tapping pipe clip complete 2in G0 5in 0010 0004 5259 880 Gasket 12x18x2 0010 0004 5259 880 Gasket 12x18x2 0020 0019 6113 300 Cylindrical head screw 4762 ...

Page 47: ...Mounting Setting up animal segregation 7159 9001 108 01 February 2020 47 92 ...

Page 48: ...bly plan Installation example AutoSelect 3000 2 and 3 passageway segregation Side view F F B1 B3 B2 B2 B1 B3 B2 B2 Top view Neck identification Leg identification Rescounter on front leg Recommendation Rescounter on back leg Responder on back leg StandAlone EG M B1 B3 B2 B2 A B C D ID ID ID B1 B3 B2 B2 B1 B3 B2 B2 ID E ...

Page 49: ...t dimensions change accordingly C D Example Position for installing the light scanners above the segregation system Installation material 80 30 10 90 20 70 60 50 60 40 Item Part No Description Qty 7065 3200 030 Set of conversion parts 10 0005 8002 420 Reflection light scanner 80 2500 mm 10 30 V DC 1 20 7065 5490 290 Angular steel bar light scanner 40x40x245 1 30 7065 2853 000 Support plate light s...

Page 50: ...l attachment option Item Part No Description Qty 7159 2165 070 Set of fasteners Light beam 0010 7160 5594 290 Pipe 42 4x3 25x1100 1 0020 7071 2483 100 Clamping piece 11 4in 1 0030 0019 5325 050 Wood screw 10x70 2 0040 0026 2305 890 Rawlplug 12x60 2 0050 0026 1348 300 Washer 10 5 2 ...

Page 51: ...ting is changed A 2 7 s The yellow LED indicates the current setting for 3 seconds Yellow LED Setting Setting for all light scanners On Light switching x Off Dark switching Installation procedure 1 Install light scanners as shown in the installation plan Note Position for installing the light scanners above the segregation system As an alternative to installing the light scanners on the side of th...

Page 52: ...159 2165 050 2 x 7159 2165 060 1 1 2 x 0010 7159 2853 000 retaining plate x x x 0020 0019 0967 300 Pan head screw A4x10 x x x 0030 0019 0890 300 chipboard screw 5x40 x 0030 7049 3270 000 Pipe clip 2 x 0030 7053 2165 000 Pipe clip 1 1 2 x 0040 0026 2302 890 Rawlplug 6 x Installation procedure 1 Install the control unit in a location that offers complete sight of the selection and where it is protec...

Page 53: ... frame Ear identification 7160 90 423 Neck leg identification Antenna transformer Neutrodynisation control unit Shield Control unit and transceiver For further information please refer to the instructions 7160 90 427 Transmitter receiver VP1801 5 11 Installation of non return gate option Non return gate One way gate return stop Installation examples Non return gate Item Part No Description 7801 10...

Page 54: ...2020 54 92 Swing gate Swing gate Item Part No Description 7801 5545 080 Swing gate 2300 2800 5 12 Screen for the segregation area optional 1 If necessary a screen at least 160 cm high is to be fitted to the segregation passageway in the form of a wall or made of plastic plates ...

Page 55: ... receiver control panel AutoSelect 3000 Light scanner Vacuum Cylinder Segregation gate Vacuum Cylinder Entrance gate control valve 20 Vacuum Cylinder Gate locking system Pneumatic connection 1 Run vacuum line to the animal segregation system minimum diameter 2 Item Part No Description 6960 0164 640 Pipe bend Ø63x3 0018 6434 870 elbow Ø63 90 7049 4650 000 Pipe support Ø63 190 mm 0003 0083 800 Plug ...

Page 56: ...cuum hose 7x3 B Cables C Vacuum line 2 T R transmitter receiver Electrical connector For further information see manual 7160 90 427 Transmitter receiver VP1801 Equipotential bonding and earthing Warning Electric shock Electric shock can be fatal Connect all conductive parts of the segregation system to the equipotential bonding for the milking or barn installation 5 14 Information on disposing of ...

Page 57: ...to personnel always observe the following Before starting for the first time check that all tools and other parts have been removed from the danger area Before commissioning check the direction in which the cylinders are running See also the section on Personnel qualification 6 3 Particular hazards Incorrectly wired connections may destroy electrical electronic components Faulty connections can ca...

Page 58: ...2020 58 92 6 4 Requirements for commissioning Program versions Herd management DairyPlan Version or higher 5 300 DPService 1 Version or higher 1 402 7 Control unit VP8001 Package version Version or higher 5 38 5 174 Transmitter receiver VP1801 Version or higher VPack3 01 40 ...

Page 59: ...animal to be segregated has gone far enough forward for the segregation gate to swing open If there are 2 animals in the segregation area the segregation gate moves when the light scanner becomes free Observe when aligning the light scanners The smallest animal must always be recorded The light scanners must be fitted and adjusted so that they reliably identify the animals that pass by them Light ...

Page 60: ...ning range If necessary reduce the scanning range as follows 1 Open cover 2 Set scanning width on the potentiometer X X A If positioned at an angle scanning depth up to 1 0 m above the ground Light scanner B1 B3 If positioned horizontally scanning depth maximum 0 7 m Light scanner B1 B3 6 6 Antenna transformer settings 1 Setting the identification frame length For further information see manual 71...

Page 61: ... further information see manual 7160 90 539 DairyPlan C 21 DPSetup DPService1 Set up references References are shown as paths to the settings Example DPSetup DPSetup Device Management Gate Scale Selection Gates Scale setup Set up procedure 1 Start DPSetup 2 Call up menu point 1 3 3 Entering settings 1 Device Management DPSetup Gate Scale 2 3 Gate Scale Note Use the F1 key to open Help in DairyPlan...

Page 62: ...egation paths are not mutually exclusive H2 Supplementary setting for segregation method Examples Segregation method 1 2 Individual animal selection flags Animals are only segregated if their individual selection flags correspond with the selection flags set here Note A selection flag must always be set for segregation methods 1 and 2 If no selection flag is set the segregation method will work wi...

Page 63: ...egated when entering them they must be separated by a 4 Cows with less than X lactation days All cows are segregated until the lactation date specified 5 Cows with X or more lactation days All cows are segregated after the lactation date specified 6 Animals with status inseminated X or more days Cows with the status inseminated whose insemination occurred X or more days ago 7 Admission into waitin...

Page 64: ... segregation in 7 days For example 7 can be entered in the segregation date field The animal is then segregated once in 7 days time and the date field then deleted automatically L Selection flag for segregation methods 1 2 More flags can be assigned per animal Note If the flag set here see arrow in top figure corresponds to the setting for the segregation unit see arrow in bottom figure this anima...

Page 65: ... DairyPlan C 21 DPSetup DPService1 Set up references References are shown as paths to the settings Example DPService DPService General Information Basic Setup Gate Scale General Information Set up procedure 1 Start DPService 2 Select register A B 3 Call up menu point 1 2 4 Entering settings 3 DPService B A Basic Setup General Information 1 3 2 General Information ...

Page 66: ...refer to the section on Settings with DairyPlan DPSetup Create segregation 1 Follow the path indicated DPService General Information Configuration Dairy 2 Enter number of control units used in animal segregation 999 910 002 3 Select control unit 4 Set number of assigned Ethernet segregation units 400 180 044 5 Select segregation 6 further details 999 990 xxx ...

Page 67: ...ndicated in the section on Settings with DairyPlan DPSetup Setting selections flags DPSingle Settings as indicated in the section on Settings with DairyPlan DPSingle 6 7 4 Responder settings For further information please refer to the instructions 7160 90 427 Transmitter receiver VP1801 6 8 Settings on the transceiver For further information please refer to the instructions 7160 90 427 Transmitter...

Page 68: ... control Light scanner detection range Make sure that animals are detected in the whole of the area being monitored Align the light scanner if required Testing identification with a test run For further information please refer to the instructions 7160 90 427 Transmitter receiver VP1801 6 11 First Start Carry out the segregation process with animals Check to see if animals are getting caught 6 12 ...

Page 69: ... frame to be correct The dimensions specified are guide values and must therefore be adjusted if necessary Neck identification Leg identification Front leg Back leg StandAlone ID ID ID The distance will depend on Neck identification Leg identification Front leg Back leg StandAlone the length of the animal the speed of the animals the amount of data on the animals the speed of the process computer ...

Page 70: ...l directives apply to the total installation the CE mark means that the requirements of all relevant directives have been met The technical centre specialist dealer performing the installation work must perform the installation work in accordance with the installation and safety information given in the relevant operating and installation manuals complete the hand over report and have it signed pr...

Page 71: ...e immediate surroundings of the animal segregation system Carry out the following checks before every start Check the animal segregation system for visible signs of damage any defects found are to be rectified immediately or reported to the supervisor the machine may only be operated if it is in perfect working order Check and make sure that only authorized personnel are in the work area of the ma...

Page 72: ...s injury to personnel and damage to property therefore familiarise yourself with the instructions on what to do in an emergency 7 4 Description of the control elements control panel 1 Switch for entrance gate 3 2 1 2 Switch for segregation gate controller 3 Switch for automatic manual operation Segregation passageways AutoSelect 3000 A B Z EG SG B SG A 7 5 Operation Control Warning Crushing hazard...

Page 73: ...ction Manual mode VP1801 LED I4 For more information see 7160 90 427 Open entrance gate 1 Operate the switch 1 Entrance gate opens Close entrance gate 1 Operate the switch 1 Entrance gate closes Open close segregation gate 2 Switch in centre position Segregation gates closed A B 3 Operate the switch 2 Segregation gate opens SG B Segregation gate closes SG A A B 4 Operate the switch 2 Segregation g...

Page 74: ...e 2 Enter the address Example http 192 168 1 100 http 192 168 1 100 Log in page appears Login 3 Enter log in data Log in data with default setting User service Password gea123 User interface appears VP8001 4 Open required menu Overview of behaviour components set Menu point Maintenance Monitor BehaviorComponents 5 Click the button View Next page appears ...

Page 75: ...aved in the herd management program 7 9 Selection flags for special functions Selection flags are only saved temporarily in the control unit Cannot be used for the following animal segregation systems AutoSelect 3000 AutoSelect 5000 AutoSelect 5000 HD AutoSelect MI The selection flags work according to the segregation method Segregation method 1 Segregation of individual animals Segregation flag r...

Page 76: ...n the milking parlour during milking Once the animal has been segregated the responder must be taken off again so that the animal will not be segregated again during the next milking session It is preferable for the responder to be removed while the animal is still in the segregation bay however it must be removed during the next milking session at the latest Note Do not allow animals fitted with ...

Page 77: ...econd person must be present who can disconnect interrupt the power supply in the event of an emergency The maintenance work specified in the instructions adjustment cleaning lubrication inspection etc must be performed at the times specified Observe the specific information for individual components in this manual as well All warnings and warning signs must be present and legible Immediately repl...

Page 78: ... work constitutes a fire hazard Electronic components e g control cards may be destroyed by welding work Always disconnect these components from the mains before carrying out any welding work Disconnect components within a radius of 2 metres Lines which are not laid properly e g bending radius too small can cause scorching and electrical fires Electronic components may be damaged by electrostatic ...

Page 79: ...entive maintenance 7159 9001 108 01 February 2020 79 92 Carry out regular checks on electrical equipment Re tighten any loose connections Replace damaged lines or cables immediately Close off any cable openings that are not being used ...

Page 80: ...he transceiver in order to do this e g pull out the power plug Ensure that safe disconnection can be carried out by a second person at any time Secure the range of action for any moving parts Read the Safety section as well 9 3 Particular hazards Special dangers involved in troubleshooting If energy sources are switched on unintentionally this may cause serious damage to property and or life threa...

Page 81: ...light provision of food wind speed planting etc Install self retaining grilles Install a non return gate Segregation gate is opening too slowly Adjust the speed of the segregation gate Reduce the speed of the animal Animal is too fast Segregation gate is opening too late Check the data transmission rate Move light scanner B3 towards the entrance gate The lock does not release the segregation gate ...

Page 82: ...g shut down the following points must always be observed First of all make the operating area for decommissioning completely safe Read the Safety section as well 10 3 Particular hazards Components which have not been set down correctly may fall off or twist There is a risk of injury from open components tools etc with sharp edges 10 4 Temporary decommissioning Switch off the power supply to the tr...

Page 83: ...59 2680 080 Control unit complete AutoSelectSA 7065 3200 030 Set of conversion parts Lichttaster AD AS 7159 2680 100 Control unit complete Panel 0005 4162 008 Ölflex cable 12x0 75 numbered 0005 3488 008 7x0 75 numbered Note For replacement parts see also Installation material in the section on Installation Entrance gate Item Part No Description 7159 5545 030 Entrance gate 70 7065 1011 000 Vacuum c...

Page 84: ...8 Mounting rail 35X7 5 0030 0005 4613 890 Series terminal w CC 2 wire 4qmm 0050 0005 4616 890 Locking device T6 0060 0005 4329 820 Cable bushing 5 0 7 M16 0070 0005 4330 820 Cable bushing 7 0 10 0080 0005 4331 820 Cable bushing 10 0 14 0100 7000 5017 020 Name plate 15x60 GEA 0110 0024 6392 000 Manufacturer s plate 35x70 0120 7159 6933 000 Cable set AutoSelect 3000SA 0140 0005 4617 890 End Plate 01...

Page 85: ...over 1 0030 0007 2481 750 Sealing collar 2 0040 0013 0292 300 Hexagonal nut 1 0050 7065 2717 010 Piston rod 820 mm 1 7065 2717 000 750 mm 0060 0026 1348 300 Washer 2 0070 7071 1159 010 Cover 1 0080 7071 1094 030 Washer 1 0090 0019 9362 300 self tapping screw 10 0100 0004 5865 840 Slotted ring 1 0110 0004 2675 750 double cup leather 1 0140 6969 0200 020 Universal lubricating grease 0 10 kg 0160 002...

Page 86: ...9 0928 300 Pan head screw A4x16 0090 7053 1457 150 Valve cover 0100 7053 2643 010 Threaded Ring M65 Pa 6 0110 7053 2794 000 Filter disk 0110 7053 2794 010 Set of filter disks Control Valve 10x 0120 7053 2999 000 Cowling 0130 0006 4039 300 Conical spring 29x14x1 25x14 4 5 0140 7053 2280 210 Magnetic holder Apex 0150 0019 6326 400 Threaded pin DIN 913 M10x16 0160 7051 1703 000 Diaphragm compl 25 6x3...

Page 87: ...44 040 Drilled housing 170x105x91 0020 7159 2792 050 Keypad foil AutoSelect 3000 0030 0005 1818 060 toggle S S black 0040 0005 1818 070 toggle S S S black 0050 0005 1818 160 Switching element 1NO 240V AC 3A 0060 0005 1818 120 Switching element 2NO 0070 0005 1818 170 Switching element 1NO 0080 0005 1818 140 Switching element 1NO 240V AC 3A 0090 0005 4330 820 Cable bushing 7 0 10 0100 7159 6933 010 ...

Page 88: ...screw 2 0040 7071 1457 020 Cover 1 0050 0004 5865 840 Slotted ring 1 0060 0007 1944 750 Sealing collar 2 0070 7159 5002 000 Cylinder 1 0080 7071 6938 050 Lower part of piston 1 0090 7071 6938 040 Upper part of piston 1 0100 7071 2213 010 Cup sleeve 1 0110 0004 1619 840 Slotted ring 1 0120 7053 1457 050 Cover 1 0130 0013 0292 300 Hexagonal nut 1 0140 0026 1348 300 Washer 1 0150 0019 9361 300 self t...

Page 89: ...ceiver See manual 7160 90 427 Transmitter receiver VP1801 Label See manual 7160 90 533 Responder Rescounter Rescounter II CowScout 11 3 Accessories for animal identification AutoSelect 3000 SA 30 10 20 Item Part No Description 10 7160 5851 200 Set of responders 10 units ISO 20 7160 2718 070 Responder protective sleeve 10 units 30 7310 8028 000 Strap blue 10 units 7310 8028 010 Strap yellow 10 unit...

Page 90: ...Explanation Ø Diameter Units Unit Explanation degrees angles C degrees Celsius centigrade s Second min minute in Inches 25 4 mm mm Millimetres cm Centimetres m Metres mm2 Square millimetre mm3 Cubic millimetres g Gram kg kilogram kPa Kilo pascal kW Kilowatts A Ampere current V volt voltage Ω Ohm resistance ...

Page 91: ...Appendix Directories 7159 9001 108 01 February 2020 91 92 ...

Page 92: ... 49 0 2383 93 80 gea com We live our values Excellence Passion Integrity Responsibility GEA versity GEA Group is a global engineering company with multi billion euro sales and operations in more than 50 countries Founded in 1881 the company is one of the largest providers of innovative equipment and process technology GEA Group is listed in the STOXX Europe 600 index ...

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