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Caution:
Before removing the front panel, you should be familiar with the contents of the Safety
Information section of this guide or the Safety Guide SFTY/4LM, as well as the ratings
on the equipment’s rating label.
To remove the front panel:
1.
Open the top and bottom access covers. You must open the hinged access covers by more than 90° before
they can be removed.
2.
If fitted, remove the transparent secondary front cover.
3.
Apply outward pressure to the middle of the access covers to bow them and disengage the hinge lug, so the
access cover can be removed. The screws that fasten the front panel to the case are now accessible.
4.
Undo and remove the screws. The 40TE case has four cross-head screws fastening the front panel to the
case, one in each corner, in recessed holes. The 60TE/80TE cases have an additional two screws, one
midway along each of the top and bottom edges of the front plate.
5.
When the screws have been removed, pull the complete front panel forward to separate it from the metal
case. The front panel is connected to the rest of the circuitry by a 64-way ribbon cable.
6.
The ribbon cable is fastened to the front panel using an IDC connector; a socket on the cable and a plug
with locking latches on the front panel. Gently push the two locking latches outwards which eject the
connector socket slightly. Remove the socket from the plug to disconnect the front panel.
Caution:
Do not remove the screws with the larger diameter heads which are accessible when
the access covers are fitted and open. These screws hold the relay in its mounting
(panel or cubicle).
Caution:
The internal circuitry is now exposed and is not protected against electrostatic
discharge and dust ingress. Therefore ESD precautions and clean working conditions
must be maintained at all times.
2.5
REPLACING PCBS
1.
To replace any of the PCBs, first remove the front panel.
2.
Once the front panel has been removed, the PCBs are accessible. The numbers above the case outline
identify the guide slot reference for each printed circuit board. Each printed circuit board has a label stating
the corresponding guide slot number to ensure correct relocation after removal. To serve as a reminder of
the slot numbering there is a label on the rear of the front panel metallic screen.
3.
Remove the 64-way ribbon cable from the PCB that needs replacing
4.
Remove the PCB in accordance with the board-specific instructions detailed later in this section.
Note:
To ensure compatibility, always replace a faulty PCB with one of an identical part number.
2.5.1
REPLACING THE MAIN PROCESSOR BOARD
The main processor board is situated in the front panel. This board contains application-specific settings in its non-
volatile memory. You may wish to take a backup copy of these settings. This could save time in the re-
commissioning process.
P64x
Chapter 20 - Maintenance and Troubleshooting
P64x-TM-EN-1.3
443
Summary of Contents for P642
Page 2: ......
Page 18: ...Contents P64x xvi P64x TM EN 1 3 ...
Page 24: ...Table of Figures P64x xxii P64x TM EN 1 3 ...
Page 25: ...CHAPTER 1 INTRODUCTION ...
Page 26: ...Chapter 1 Introduction P64x 2 P64x TM EN 1 3 ...
Page 36: ...Chapter 1 Introduction P64x 12 P64x TM EN 1 3 ...
Page 37: ...CHAPTER 2 SAFETY INFORMATION ...
Page 38: ...Chapter 2 Safety Information P64x 14 P64x TM EN 1 3 ...
Page 50: ...Chapter 2 Safety Information P64x 26 P64x TM EN 1 3 ...
Page 51: ...CHAPTER 3 HARDWARE DESIGN ...
Page 52: ...Chapter 3 Hardware Design P64x 28 P64x TM EN 1 3 ...
Page 87: ...CHAPTER 4 SOFTWARE DESIGN ...
Page 88: ...Chapter 4 Software Design P64x 64 P64x TM EN 1 3 ...
Page 98: ...Chapter 4 Software Design P64x 74 P64x TM EN 1 3 ...
Page 99: ...CHAPTER 5 CONFIGURATION ...
Page 100: ...Chapter 5 Configuration P64x 76 P64x TM EN 1 3 ...
Page 121: ...CHAPTER 6 TRANSFORMER DIFFERENTIAL PROTECTION ...
Page 122: ...Chapter 6 Transformer Differential Protection P64x 98 P64x TM EN 1 3 ...
Page 165: ...CHAPTER 7 TRANSFORMER CONDITION MONITORING ...
Page 166: ...Chapter 7 Transformer Condition Monitoring P64x 142 P64x TM EN 1 3 ...
Page 189: ...CHAPTER 8 RESTRICTED EARTH FAULT PROTECTION ...
Page 190: ...Chapter 8 Restricted Earth Fault Protection P64x 166 P64x TM EN 1 3 ...
Page 215: ...CHAPTER 9 CURRENT PROTECTION FUNCTIONS ...
Page 216: ...Chapter 9 Current Protection Functions P64x 192 P64x TM EN 1 3 ...
Page 249: ...CHAPTER 10 CB FAIL PROTECTION ...
Page 250: ...Chapter 10 CB Fail Protection P64x 226 P64x TM EN 1 3 ...
Page 259: ...CHAPTER 11 VOLTAGE PROTECTION FUNCTIONS ...
Page 260: ...Chapter 11 Voltage Protection Functions P64x 236 P64x TM EN 1 3 ...
Page 274: ...Chapter 11 Voltage Protection Functions P64x 250 P64x TM EN 1 3 ...
Page 275: ...CHAPTER 12 FREQUENCY PROTECTION FUNCTIONS ...
Page 276: ...Chapter 12 Frequency Protection Functions P64x 252 P64x TM EN 1 3 ...
Page 286: ...Chapter 12 Frequency Protection Functions P64x 262 P64x TM EN 1 3 ...
Page 287: ...CHAPTER 13 MONITORING AND CONTROL ...
Page 288: ...Chapter 13 Monitoring and Control P64x 264 P64x TM EN 1 3 ...
Page 306: ...Chapter 13 Monitoring and Control P64x 282 P64x TM EN 1 3 ...
Page 307: ...CHAPTER 14 SUPERVISION ...
Page 308: ...Chapter 14 Supervision P64x 284 P64x TM EN 1 3 ...
Page 322: ...Chapter 14 Supervision P64x 298 P64x TM EN 1 3 ...
Page 323: ...CHAPTER 15 DIGITAL I O AND PSL CONFIGURATION ...
Page 324: ...Chapter 15 Digital I O and PSL Configuration P64x 300 P64x TM EN 1 3 ...
Page 336: ...Chapter 15 Digital I O and PSL Configuration P64x 312 P64x TM EN 1 3 ...
Page 337: ...CHAPTER 16 COMMUNICATIONS ...
Page 338: ...Chapter 16 Communications P64x 314 P64x TM EN 1 3 ...
Page 397: ...CHAPTER 17 CYBER SECURITY ...
Page 398: ...Chapter 17 Cyber Security P64x 374 P64x TM EN 1 3 ...
Page 415: ...CHAPTER 18 INSTALLATION ...
Page 416: ...Chapter 18 Installation P64x 392 P64x TM EN 1 3 ...
Page 431: ...CHAPTER 19 COMMISSIONING INSTRUCTIONS ...
Page 432: ...Chapter 19 Commissioning Instructions P64x 408 P64x TM EN 1 3 ...
Page 460: ...Chapter 19 Commissioning Instructions P64x 436 P64x TM EN 1 3 ...
Page 461: ...CHAPTER 20 MAINTENANCE AND TROUBLESHOOTING ...
Page 462: ...Chapter 20 Maintenance and Troubleshooting P64x 438 P64x TM EN 1 3 ...
Page 477: ...CHAPTER 21 TECHNICAL SPECIFICATIONS ...
Page 478: ...Chapter 21 Technical Specifications P64x 454 P64x TM EN 1 3 ...
Page 507: ...APPENDIX A ORDERING OPTIONS ...
Page 508: ...Appendix A Ordering Options P64x P64x TM EN 1 3 ...
Page 512: ...Appendix A Ordering Options P64x A4 P64x TM EN 1 3 ...
Page 513: ...APPENDIX B SETTINGS AND SIGNALS ...
Page 515: ...APPENDIX C WIRING DIAGRAMS ...
Page 516: ...Appendix C Wiring Diagrams P64x P64x TM EN 1 3 ...
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