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GE Multilin D400 Instruction Manual Download Page 167

CHAPTER 13: SERVICING THE D400

D400 SUBSTATION GATEWAY INSTRUCTION MANUAL

GE INFORMATION

167

Figure 67: Replace the main CompactFlash card

To change the User 

CompactFlash card

1.

Power down the D400.

2.

Using a Phillips Screwdriver, remove the screws from the CompactFlash slot cover 
located on the front panel of the D400 main module.

3.

Press the 

Eject

 button to eject the CompactFlash card.

4.

Insert the new CompactFlash card into the slot.

5.

Replace the CompactFlash slot cover and secure it with the screws.

6.

Power up the D400.

Figure 68: Change the user CompactFlash card

Replacing the power supply

The D400 may contain one or two power supplies (AC-DC and/or DC/DC) in the power 
supply slots. The D400 may be supplied with an optional redundant power supply (in Slot 2) 
to provide dual hot swappable power supplies. The power supply module is accessible and 
easily replaced from the D400 front panel.

Eject 

button

Connector 

P2

PC/104-Plus 
Ethernet Module

Summary of Contents for Multilin D400

Page 1: ...GE Grid Solutions GE Information Multilin D400TM Substation Gateway Instruction Manual 994 0089 Version 2 30 Revision 0 ...

Page 2: ...registered trademark of ERNI Elek troapparate GMBH Hyperterminal is a registered trademark of Hilgraeve Incorporated Tera Term is a registered trademark of T Teranishi IEC is a registered trademark of Commission Electrotechnique Internationale IEEE is a registered trademark of the Institute of Electrical and Electronics Engineers Inc Internet Explorer Microsoft and Windows are registered trademark...

Page 3: ...e 11 ABOUT THIS DOCUMENT Purpose 13 Intended audience 13 Additional documentation 13 How to use this guide 14 Safety words and definitions 14 BEFORE YOU START Safety precautions 15 Warning symbols 16 Regulatory compliance information 17 CE Mark compliance 17 Restriction of Hazardous Substances RoHS 17 EAC compliance 18 Product overview 19 Functional overview 19 Hardware overview 21 Features 21 Fir...

Page 4: ...apter 40 Configuration options 40 Factory default 40 Switch SW1 SW2 configuration 40 Switch SW3 SW4 configuration 42 Fiber optic serial adapter 43 Configuration options 43 Factory default 43 Switch SW1 configuration 43 IRIG B input adapter 44 Configuration options 45 Factory default 45 Switch SW1 configuration 45 Switch SW2 configuration 46 IRIG B distribution adapter 47 Output Voltage 47 Configur...

Page 5: ...by fiber optic connections 65 Network connections 65 Front network port 66 Modem connections 67 Local HMI connection 69 Front maintenance port 70 Minimal required connection 70 D400 connection to DNP3 I O modules 71 D400 system redundancy 71 Failover sequence 71 Required components 72 RS232 switch panel 73 Redundancy wiring diagrams 74 POWERING UP THE D400 Power supply options 81 Redundant power s...

Page 6: ...e the D400s for operation 100 Task 2 Hot standby Connect the D400s 101 Task 3 Hot standby Create user accounts 101 Task 4 Hot standby Configure the primary D400 for redundancy 101 Task 5 Hot standby Configure the secondary D400 for redundancy 102 Task 6 Hot standby Verify configuration 103 Task 7 Hot standby Verify redundant D400 operation 103 USING THE D400 Front panel LEDs 105 System status LEDs...

Page 7: ...ternationalization 130 Hybrid model redundancy 130 Parallel Redundancy Protocol PRP 131 Retrieve system logs 132 Browse files and folders from a local USB 132 USING THE D400 LOCAL CONFIGURATION UTILITY Start the D400 configuration utility 134 Configure authentication 136 Configure network settings 136 Configure network interfaces 137 Network summary 139 Configure secure access 140 Configure Remote...

Page 8: ...the power supply 167 REMOVING THE D400 FROM SERVICE Service life 169 Remove configuration data and sensitive information from the D400 169 Removing configuration data on a PC 170 Equipment disposal 170 STANDARDS PROTECTION Compliance standards 171 INSTALLING AND CONNECTING DNP3 I O MODULES Overall procedure to install and connect DNP3 I O modules 175 Installing DNP3 I O modules in a rack 176 Rack ...

Page 9: ...tructions on returning a D400 to GE Grid Solutions Additional product documents which support Firmware upgrade information Access the GE Grid Solutions Web site The GE Grid Solutions Web site provides fast access to technical information such as manuals release notes and knowledge base topics Visit us on the Web at http www gegridsolutions com Search GE Grid Solutions technical support library Thi...

Page 10: ...er Contact e mail address Product number serial number Description of problem Technical Support will provide you with a case number for your reference GE Grid Solutions address The GE Grid Solutions company address is GE Grid Solutions 650 Markland Street Markham Ontario Canada L6C 0M1 Product returns A Return Merchandise Authorization RMA number must accompany all equipment being returned for rep...

Page 11: ...n manual which describes how to install a D400 within a system The D400 online help which allows you to configure the D400 within a system The content of the Software Configuration Guide has been moved to the Instruction manual and the online help for D400 V5 01 and later Upgrade your D400 firmware The firmware of your D400 can be upgraded to provide the latest functionality and improvements Refer...

Page 12: ...12 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL PRODUCT SUPPORT ...

Page 13: ...tenance personnel who are responsible for the installation wiring and maintenance of SCADA equipment This guide assumes that the user is experienced in Electrical utility applications Electrical wiring and safety procedures Related other manufacturers products such as protective relays and communications equipment Additional documentation For further information about the D400 refer to the followi...

Page 14: ...es in this guide are based on using a computer running Windows XP Some steps and dialog boxes may vary slightly if you are using another version of Windows Safety words and definitions Before attempting to install or use the device review all safety indicators in this document to help prevent injury equipment damage or downtime The following safety and equipment symbols are used in this document I...

Page 15: ...structions in this manual Only qualified personnel should work on the D400 Maintenance personnel should be familiar with the technology and the hazards associated with electrical equipment Never work alone Before performing visual inspections tests or maintenance on this equipment isolate or disconnect all hazardous live circuits and sources of electric power Assume that all circuits are live unti...

Page 16: ...re servicing and removing components If the D400 is used in a manner not specified in this manual the protection provided by the equipment may be impaired Changes or modifications made to the unit not authorized by GE Grid Solutions could void the warranty Warning symbols Table 1 explains the meaning of warning symbols that may appear on the D400 or in this manual Table 1 Warning symbols that appe...

Page 17: ...separation between the equipment Connect the equipment into an outlet on a circuit different from that to which the other device s is connected Consult the manufacturer or field service technician for help Restriction of Hazardous Substances RoHS The environmental protection use period EPUP as defined in PRC SJ T11363 2006 for the D400 hardware assemblies listed in Table 2 is in excess of 20 years...

Page 18: ...pply to the Customs Union CU of the Russian Federation Belarus and Kazakhstan 520 0214LF Hot Standby Ethernet Glass Fiber Optic Assembly O O O O O O 520 0215LF 100Base FX Hot Standby Fiber Optic Ethernet Adapter O O O O O O 520 0216LF DC DC Supply 5V 12A Assembly O O O O O O 520 0217LF AC DC Supply 5V 12A Assembly O O O O O O 520 0218LF Redundant TP Ethernet COM2 Port Assembly O O O O O O 520 0219...

Page 19: ...ial up external modem required The D400 comes with a built in human machine interface HMI annunciator as part of the base software A Local HMI can be accessed through the Keyboard Video Mouse interface A full featured substation HMI is accessed using a standard Web browser HTTP HTTPS network connection The D400 is configured online through a standard Web browser Functional overview The data flow m...

Page 20: ... QSXWV LJLWDO 2XWSXWV QDORJ QSXWV QDORJ 2XWSXWV Client Connectors ServerConnectors 6HUYHU 0DSV XWRPDWLRQ SSOLFDWLRQV OLHQW 0DSV RQWURO HQWUH 3VHXGR SRLQWV Client Connectors 06 RU 06 6 6 VWHP 3URFHVVHV GDWD IRU FHQWUDOL HG PDQDJHPHQW RI VXEVWDWLRQ VZLWFKHV DQG EUHDNHUV DWD IORZ WKURXJK SURWRFROV VXFK DV 13 0RGEXV DWD RQFHQWUDWLRQ WKURXJK SURWRFROV VXFK DV 13 0RGEXV GUDQ DQG 6 ...

Page 21: ...400 front view Features Secure Web server 128 bit encryption Secure SCADA communications through Secure Sockets Layer or Transport Layer Security SSL TLS Secure access using SSH Secure Shell SCP Secure Copy HTTPS Secure terminal server gateway and or data concentrator using SSL User configurable access level Support for remote user authentication Built in alarm annunciator Support for time synchro...

Page 22: ...on items The Order Code automatically updates as each option is selected The Product Options are D400 CPU Options Main and Redundant optional Power Supply Options Up to 8 Serial Communication Slots IRIG B Input Card Option Slot 9 IRIG B Distribution Card Options Slot 10 Primary and Secondary optional Network Slots USB KVM Audio D400 Local HMI One Line Viewer D400 IEC61850 D400 Logiclinx Executor L...

Page 23: ...irmware release and Automatically transfer configuration and license files Migration tool The Migration Tool allows you to migrate existing firmware and configuration files for the D400 Main Module from a 1 0 GHz CPU to a 1 6 GHz CPU The Migration Tool is a orderable option from the D400 upgrade kits though GE Grid Solutions Online store Product identification number The D400 comes with an ID numb...

Page 24: ...IG B and Network port status Serial port status Transmit and Receive status per port Power Supplies Power on Green Network connections Single or optional redundant Ethernet interface Fiber Optic and or Twisted Pair 10 100BaseT Isolated RJ 45 connector 100BaseFX Fiber Optic 1300 nm 50 125 µm 62 5 125 µm multi mode duplex fiber cable ST connectors 10BaseFL Fiber Optic 820 to 850 nm 50 125 µm 62 5 12...

Page 25: ...e Rated power supplies AC DC 100 to 240 VAC 10 127 VA maximum Minimum Maximum AC voltage 90 VAC 265 VAC 100 to 300 VDC 10 135 W maximum Minimum Maximum DC voltage 88 VDC 330 VDC DC DC 20 to 55 VDC 10 135 W maximum Minimum Maximum DC voltage 18 VDC 60 VDC Peak inrush current at 25 C on cold start AC DC 26 5 Apeak 145 VAC or 205 VDC 40 Apeak 264 VAC or 370 VDC DC DC 35 Apeak 60 VDC Rated frequency A...

Page 26: ...mbient temperature is 50 C for unit to fully comply with IEC 61010 1 Section 10 1 regarding surface temperature limits for protection against burns Humidity rating 5 to 95 relative humidity non condensing Environmental rating Ingress protection IP30 IEC 60529 Installation overvoltage category CAT II 2 Pollution degree 2 Use Indoor use only Altitude Maximum altitude 6 560 ft 2000 m MTBF MIL 217F 39...

Page 27: ...densing Exposure to excessive temperature or other extreme environmental conditions might cause damage and or unreliable operation Battery life To maintain the life of the battery the battery should be removed if the D400 is to be powered down or stored for more than two weeks See Replacing the battery on page 160 NOTE The battery sustains the NVRAM If the battery is removed the NVRAM storage is l...

Page 28: ...28 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL CHAPTER 1 BEFORE YOU START ...

Page 29: ...asp sid 208 After logging in navigate to Substation Automation Products D400 Firmware Installation steps The installation procedure varies depending on the components ordered and shipped with your D400 Follow the procedures in this manual that apply to the specific hardware configuration of your D400 Follow these main steps to install and set up the D400 1 Mount the D400 in the rack or panel See P...

Page 30: ...h terminal Approved network settings for the device Windows based PC with Tera Term or any Windows based terminal emulation software and Web browser software installed Unpacking and inspecting the D400 To unpack and inspect the D400 1 Carefully remove the D400 from its packaging 2 Open the product package and check that the following items have been delivered D400 unit Product ID D400 XXXXXX Ether...

Page 31: ...connections Figure 6 D400 rear panel Power Supply Optional Redundant Power Supply Main Module User CompactFlash access panel System Status LED indicators Serial Port Status LED indicators Ethernet port for local connection to HMI Two USB Type A ports for USB device plug in Serial communication port for local maintenance Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Slot 8 Slot 9 Slot 10 Slot 11...

Page 32: ...ve the D400 unit for proper ventilation When the unit is operating above 50 C ambient temperature safe handling precautions are recommended to prevent burns Rack mounting The D400 mounts directly into an industry standard 19 inch 482 6 mm equipment mounting rack with EIA universal mounting rail hole spacing To mount the D400 on a rack 1 Position the D400 in the rack 2 Holding the D400 firmly in th...

Page 33: ...V lithium battery to maintain NVRAM contents processor and date time in the event of a power failure Move jumper J12 to position 2 3 when storing board for extended periods Return jumper J12 to position 1 2 for normal operation Table 6 describes the J12 jumper positions and associated functions Table 6 Jumper J12 positions Disconnect the battery if the board is to be stored for extended periods Th...

Page 34: ...34 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL CHAPTER 2 INSTALLING THE D400 ...

Page 35: ...actory installed in the D400 with default settings Communication cards All communication cards plug into I O adapter card slots at the rear of the D400 chassis The communication cards are powered from the backplane of the D400 Figure 8 D400 I O adapter card slots Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Slot 8 Slot 9 Slot 10 Slot 11 Slot 12 Slot 13 Serial Communication Slots IRIG B Input S...

Page 36: ...mmunication card 1 At the rear panel of the D400 using a flathead or Phillips screwdriver loosen but don t completely remove the two screws from the top and bottom of the communication card 2 Using the flathead screwdriver gently pry the top of the card from the slot and remove it from the chassis 3 Refer to the instructions in the following sections to make any required changes to the switch sett...

Page 37: ...figurable to optionally provide an IRIG B signal on pin 4 and individually isolated Ground on pin 6 The signal type and pin options for each port are selectable via two sets of switches on the RS 232 card Port 2 J2 is configured by switches SW1 and SW3 Port 1 J3 is configured by switches SW2 and SW4 Follow instructions for setting the switches to select the appropriate functions for each port The ...

Page 38: ...ppropriate NOTE DCD output is not supported in DCE mode NOTE If configured with SW1 SW2 each 5 V is output on Pin 1 of rear DB9 connector and is independently isolated and fused with a PTC positive temperature coefficient resettable fuse at 320 mA at 65 C Figure 10 Switch SW1 SW2 configuration for port DTE default Figure 11 Switch SW1 SW2 configuration for port DCE Port Option SW1 SW2 Switch Posit...

Page 39: ...CE and Pin 6 DSR Input from DCE See Figure 12 DCE Pin 4 DTR Input from DTE and Pin 6 DSR Output to DTE See Figure 13 IRIG B Enable on Pin 4 and Ground on Pin 6 See Figure 14 Figure 12 Switch SW3 SW4 configuration for port DTE default Figure 13 Switch SW3 SW4 configuration for port DCE Figure 14 Switch SW3 SW4 configuration for port IRIG B Function Pin 6 Signal SW3 SW4 Positions Pin 4 Signal SW3 SW...

Page 40: ...e for RS 422 signals The signal mode for each channel is selectable via two sets of switches on the RS 485 card Channel 1 TB1 1 to TB1 5 is configured by switches SW2 top side and SW4 bottom side Channel 2 TB1 6 to TB1 10 is configured by switches SW1 top side and SW3 bottom side Follow instructions for setting the switches to select the appropriate functions for each channel Factory default The f...

Page 41: ...CHAPTER 3 SETTING UP COMMUNICATION CARDS D400 SUBSTATION GATEWAY INSTRUCTION MANUAL GE INFORMATION 41 Figure 15 RS 485 Adapter Top Side Figure 16 RS 485 Adapter Bottom Side ...

Page 42: ... be set to ON or OFF to select the appropriate function for the switch That is if all pins are set to ON switch is ON If all pins are set to OFF switch is OFF If RS 422 termination pull up is selected the TX and RX signals have a 680 ohm pull up resistor the TX and RX signals have a 680 ohm pull down resistor and the RX and TX signals have a 120 ohm termination Figure 17 RS 485 Mode 12 KOhm Single...

Page 43: ...tic Serial card supports the following configuration options for each channel Standard state Inverted state The state for each channel is selectable via a single two position pin switch SW1 on the Fiber Optic Serial card Follow instructions for setting the switch to select the appropriate state for each channel NOTE The fiber optic channel settings on the D400 must match the set up of the other en...

Page 44: ... adapter The IRIG B Input Adapter GE part number 520 0211LF plugs into a dedicated IRIG B slot slot 9 on the D400 The IRIG B Input card accepts an IRIG B signal in one of three input formats through a corresponding connector type Modulated IRIG B through a BNC connector J2 AM modulated input accepts B12X however the SBS straight binary seconds in B120 B124 and B127 are decoded but not used to set ...

Page 45: ...ts and output options are selectable via two switches on the IRIG B Input card IRIG B state option is configured by switch SW1 Input signal format is configured by switch SW2 Follow instructions for setting the switches to select the appropriate IRIG B signal formats and functions Factory default The factory default setting is the Standard state on each channel Switch SW1 configuration Switch SW1 ...

Page 46: ...onfiguration Switch SW2 controls the signal option for the selected state option SW1 It contains three switch positions that can be set to ON or OFF to select the appropriate signal Table 12 IRIG B Input Card Switch SW2 Settings Input Signal Option SW2 Switch Positions 1 2 3 Fiber Optic RX ON OFF OFF TTL TB1 default OFF ON OFF BNC J2 OFF OFF ON ...

Page 47: ...G B slot slot 10 on the D400 Output Voltage Output as per advanced HCMOS duty cycle may vary up to 10 from nominal when the AM modulation option is used The connector used is a 10 position 5 08 mm pitch pluggable connector Molex part number 39530 0010 GE Item No 640 0955 See IRIG B connections on page 63 for wiring instructions Configuration options There are no selectable options on the IRIG B Di...

Page 48: ...lled in the NET2 slot slot 12 If two Ethernet switches are installed in the NET slots the D400 may be used in a dual IP redundancy mode That is each switch can be configured with a different IP address to provide a backup network connection if the primary channel fails Use of this card in slot 12 requires installation of the dual redundant Ethernet CPU option which includes the PC 104 Plus Etherne...

Page 49: ...remote link partner the D400 switches to the secondary port Fiber Optic Channel 2 if it has a valid link The D400 reverts to the primary port if the primary link is restored or no signal is present on the secondary port The Hot Standby Fiber Optic Ethernet Switch can be installed in the NET1 or NET2 slot slots 11 and 12 on the D400 Use of this card in slot 12 requires installation of the dual redu...

Page 50: ...red or no signal is present on the secondary port The data rate on each port is 100 Mbps The Hot Standby Fiber Optic Ethernet Switch can be installed in the NET1 or NET2 slot slots 11 and 12 on the D400 Use of this card in slot 12 requires installation of the dual redundant Ethernet CPU option which includes the PC 104 Plus Ethernet Module and cable GE item 580 3410 977 0549 and 977 0544 See Fiber...

Page 51: ...LF provides a single DB 9 connector P2 wired for an RS 232 DCE signal The COM2 Port card can support serial connections for the following dial up interfaces External modem Point to point protocol PPP services Wide area network The COM2 Port Adapter plugs into any NET slot slots 11 and 12 of the D400 NOTE The COM2 Port requires an external modem to provide dial up functionality See Modem connection...

Page 52: ...rd is installed in slot 11 and NET2 when installed in slot 12 The WAN port does not support the Dynamic Address option and should not be selected for the Network Interface NET2 when this card is installed in slot 11 and NET3 when installed in slot 12 An RS 232 DCE connection through a DB 9 connector The Redundant TP Ethernet COM2 Port card is normally installed in the NET1 slot slot 11 on the D400...

Page 53: ...NICATION CARDS D400 SUBSTATION GATEWAY INSTRUCTION MANUAL GE INFORMATION 53 Configuration options There are no selectable options on the Redundant TP Ethernet COM2 Port card Figure 28 Redundant TP Ethernet COM2 Port Adapter Card ...

Page 54: ...card provides connections for setting up a permanent local workstation including Three USB v1 1 compliant Type A ports P3 P5 for keyboard mouse or other USB device Single 3 5 mm audio jack P2 for stereo audio output High density D sub 15 socket connector J1 for video output See Local HMI connection on page 69 for typical cable connections Configuration options There are no selectable options on th...

Page 55: ...nformation about the types of communication cards and configuration options see Chapter 3 Setting Up Communication Cards Serial The D400 can support up to 16 serial connections up to 8 serial adapter cards with 2 ports each to a variety of GE and other vendor devices including Protective relays Meters Programmable logic controllers PLCs Remote terminal units RTUs Monitoring equipment Digital fault...

Page 56: ...ptic COM2 for dial up Time synchronization The D400 accepts a time synchronization input IRIG B format from GPS receivers that can be subsequently distributed to connected devices Local substation computer A substation computer can be set up with the D400 through the USB KVM connections to access the local HMI Optionally a portable PC can be connected to the front Ethernet port to access the HMI L...

Page 57: ...tallations To provide higher EMC immunity and maintain CE Mark compliance the serial cables used for permanent RS 232 and RS 485 connections must comply with the following requirements Cables must be shielded D type connector covers must provide EMC shielding e g metallized plastic or die cast metal covers Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Slot 8 Slot 9 Slot 10 Slot 11 Slot 12 Slot ...

Page 58: ...ration options To connect RS 232 type devices to the RS 232 adapter Use the cable connection shown in Figure 31 Figure 31 RS 232 cable connection Table 13 RS 232 Port DB 9 Connector Signal Definitions a DCD output not supported in DCE mode RS 485 connections The D400 accepts connections to RS 485 2 wire and 4 wire type devices through the RS 485 Adapter The RS 485 Adapter GE Item No 520 0208LF plu...

Page 59: ...ion options Cabling requirements The recommended total maximum length for RS 485 cables is 4000 ft 1300 m when operating at 115 kbps Refer to the manual of the connecting device for its recommended maximum cable length The cables must be shielded and the shield of each RS 485 cable section should be grounded at one end only This prevents circulating currents and can reduce surge induced current on...

Page 60: ...connections See RS 485 adapter on page 40 for configuration options To connect RS 485 4 wire type devices to the RS 485 Adapter Use the following wiring connection NOTE Before wiring devices ensure that the RS 485 Adapter is configured to 4 wire mode see RS 485 adapter on page 40 RS 485 Channel Position Number 2 Wire Function Signal Flow Channel 1 1 TX1 IN OUT 2 TX1 IN OUT 3 FGND 1 Shield 4 RX1 5 ...

Page 61: ... Definitions NOTE The terminal block positions are numbered from 1 to 10 starting from the bottom of the card Device 1 RX RX TX TX GND Device 2 RX RX TX TX GND Device 3 RX RX TX TX GND RX1 RX1 FGND1 TX1 TX1 RS 485 Channel Position Number 4 Wire default Function Signal Flow Channel 1 1 TX1 OUT 2 TX1 OUT 3 FGND 1 Shield 4 RX1 IN 5 RX1 IN Channel 2 6 TX2 OUT 7 TX2 OUT 8 FGND 2 Shield 9 RX2 IN 10 RX2 ...

Page 62: ... consider the following optical power levels Glass optical fiber transmitter power is 19 0 2 dBm Glass optical fiber receiver sensitivity is typically 31 0 dBm over life of our product LED transmitters are classified as IEC 60825 1 Accessible Emission Limit AEL Class 1M Class 1M devices are considered eye safe to the unaided eye Do not view directly with optical instruments Figure 34 D400 Glass Op...

Page 63: ... IRIG B slot slot 9 on the D400 The IRIG B Input card accepts an IRIG B signal in one of three input formats through a corresponding connector type Modulated IRIG B through a BNC connector Pulse width coded IRIG B TTL through a terminal block Fiber Optic through a Receive RX 820 850 nm ST connector Terminal blocks accept a range of 24 to 14 AWG 0 2 to 2 1 mm Recommended wire strip length is 0 2 5 ...

Page 64: ...le terminal block Each channel is capable of supplying a signal to up to four IEDs for a total of 16 IEDs The IRIG B Distribution card plugs into a dedicated IRIG B slot slot 10 on the D400 Terminal blocks accept a range of 24 to 14 AWG 0 2 to 2 1 mm Recommended wire strip length is 0 2 5 0 mm Screws shall be torqued with tool setting of 4 2 in lb 0 46 Nm A 3 0 to 3 5 mm flat screwdriver tip is re...

Page 65: ...d Clad Silica HCS multi mode step index cable You can use the following fiber optic terminations for D400 cabling ST Connectors When calculating cable length consider the following optical power levels 100BaseFX optical transmitter power is 15 0 4 dBm 100BaseFX optical fiber receiver sensitivity is typically 34 0 dBm 10BaseFL optical transmitter power is 19 0 2 dBm 10BaseFL optical fiber receiver ...

Page 66: ...nt network port To access the D400 HMI a local or portable PC can be directly connected to the network port located on the front panel of the D400 The front network port is tied to the network interface card in the NET1 slot slot 11 eth0 for configuration purposes in a single Ethernet configuration or eth1 for dual Ethernet configuration To connect a local PC to the D400 Connect the supplied strai...

Page 67: ...connections for the following dial up interfaces External modem Point to point protocol PPP services Wide area network Position Function Signal Flow Color 1 RX IN White w Orange 2 RX IN Orange 3 TX OUT White w Green 4 P1 Blue 5 P1 White w Blue 6 TX OUT Green 7 P2 White w Brown 8 P2 Brown Shield D400 Switch Hub Name Pin Pin Name TX_D1 1 3 RX_D2 TX_D1 2 6 RX_D2 RX_D2 3 1 TX_D1 RX_D2 4 2 TX_D1 BI_D3 ...

Page 68: ...nnect a modem to the COM2 Port Adapter Connect a straight through modem cable not supplied with the D400 to the modem and the D400 COM2 port Connect using the settings provided below Modem Settings Baud rate 38400 bps Data bits 8 Parity Disabled Stop bit 1 Figure 40 Modem to COM2 port 2 adapter Table 21 COM2 Port DB 9 Connector Signal Definitions Table 22 COM2 Port DB 9 to DB 25 Pin Out 1 13 14 25...

Page 69: ...ard mouse touchscreen or other USB device Single 3 5 mm audio jack for stereo audio output to speakers High density D sub 15 socket connector for video display To connect a local substation computer to the KVM Adapter NOTE Ensure the D400 is powered down before connecting devices to the USB KVM card 1 Connect the SVGA monitor to the video port 2 Connect the keyboard and mouse to the USB ports 3 Co...

Page 70: ...ions port on the front panel of the D400 provides a local connection with the D400 to perform the initial setup of the D400 and to carry out maintenance and diagnostic procedures The front maintenance port provides for a direct serial connection to a PC using a serial null modem cable GE Item No 977 0529 which is supplied with the D400 See Start the D400 on page 89 for more information on setting ...

Page 71: ...onfigure the connection as required For Map File select the client map file you created in Step 2 3 5 Click Save Configuration Refer to Appendix B for DNP3 I O module installation instructions D400 system redundancy A redundant D400 setup allows a secondary D400 to automatically take over operations from a paired D400 unit that has failed D400 equipment redundancy requires two D400 units and zero ...

Page 72: ...nications are operating properly Once this is done proceed with the installation of the redundant system 1 Mount the D400 units in a rack and connect power and ground Refer to Power connections on page 82 2 Mount the RS232 switch panel 3 Plug the connector of watchdog cable A GE part number 977 0540 to a serial connector on the first D400 CCU A 4 Plug the connector of watchdog cable B GE part numb...

Page 73: ... switch panel as shown below 6 Connect TB4 pins 1 SET and 2 RESET on the master RS232 switch panel to TB2 pins 1 and 2 on the slave RS232 switch panel using the cable specified GE part number 970 0161 or similar 7 Remove jumpers Z1 and Z2 from the slave RS232 switch panel 8 Connect one end of the ping cable to the first D400 and the other end to the second D400 This ping cable must be connected to...

Page 74: ... 2 on page 76 For the right side of the drawing see Redundancy Wiring Dual RS232 Switch Panel 2 of 2 on page 77 This configuration is used to provide up to 15 serial connections to the redundant D400 units Redundancy Wiring Redundant RS232 Switch Panel The wiring drawing is provided in two parts left and right For the left side of the drawing see Redundancy Wiring Redundant RS232 Switch Panel 1 of...

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Page 80: ...80 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL CHAPTER 4 CONNECTING TO DEVICES AND NETWORKS ...

Page 81: ...power connections Power supply options The D400 supports one or two power supplies that provide 5 V to the D400 main module The following power supplies may be provided in the Power Supply slots AC DC power supply GE Item No 520 0217 DC DC power converter GE Item No 520 0216 For information on installing power supplies see Replacing the power supply on page 167 Figure 48 Power supply module ...

Page 82: ...ies Two External DC Power Sources with optional redundant D400 DC DC Power Converters Power input ranges Table 23 AC DC Power Supply Table 24 DC DC Power Supply Applying AC voltages to a DC DC power supply may cause irreparable damage Power connections The D400 accepts power connections through two terminal blocks on the rear panel Terminal block TB1 is reserved for connecting power from one or tw...

Page 83: ... in place once wiring of the mains is completed External power requirements Before connecting an external power source to the D400 ensure that the following external power requirements are met An IEC 61010 qualified primary disconnect device and over current protection not exceeding 15 A must be externally provided in the AC DC mains supply system All current carrying conductors must be switched i...

Page 84: ...tion point s and the AC neutral connection to the N connection point s on terminal block TB1 DC Connect the DC power supply observing the correct polarity to the VDC and VDC connection point s on terminal block TB1 Power Source Connection Wiring Diagram Single External AC Power Source Connected to SUPPLY1 and SUPPLY2 input terminals Single ExternalDC Power Source Connected to SUPPLY1 and SUPPLY2 i...

Page 85: ... indicate system operation status Terminal block TB2 on the rear panel of the D400 provides contact closure outputs for connection to an external circuit for example to connect an external LED indicator or audible alarm The contact closure used for alarm outputs is a solid state photo MOS device Contact closure output ratings at maximum ambient temperature are Continuous current 0 1 A continuous a...

Page 86: ... the recommended tool torque settings for power terminal screws are 10 8 in lb 1 22 Nm A Phillips 1 screwdriver tip is recommended 3 Replace the terminal block protective plastic cover Figure 50 Power Fail Alarm Connection System fail alarm The D400 includes a System Fail contact closure to provide an external indication of system status The System Fail alarm is also indicated by the CPU Ready LED...

Page 87: ...own or shutting down the D400 without using the proper procedure could result in loss of system log data SOE log alarm log user log etc and could prevent the D400 from restarting properly Follow the instructions provided to shut down the D400 safely The D400 is like a computer and the system must be shut down properly before removing the power For the shut down procedure see Shutting down the D400...

Page 88: ...88 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL CHAPTER 5 POWERING UP THE D400 ...

Page 89: ...SWM0066 for complete information on configuring the D400 Start the D400 The tasks performed to set up the D400 for operation are Task 1 Connect to the D400 on page 90 Task 2 Create user accounts on page 91 Task 3 Change the root password on page 91 Task 4 Set up the network interface on page 92 Task 5 Create a supervisor password on page 94 Task 6 Set up secure web access on page 94 Task 7 Access ...

Page 90: ...rial communications port and to the D400 s front communications port See Front maintenance port on page 70 for cabling information TIP If your personal computer does not include a serial port and does include an available USB port you require a USB Serial adapter for connection to the null modem cable 2 From the Windows start menu select All Programs Tera Term folder Tera Term Result The Tera Term...

Page 91: ... page 92 2 At the D400 command prompt enter d400cfg 3 Enter 1 Configure Authentication 4 Enter 6 Administrator Group Users 5 Complete the on screen prompts as required to create a new administrator level user You may now use this user account to access the D400 remotely through TELNET or SSH NOTE By default the D400 is configured to restrict access to various command line services like TELNET and ...

Page 92: ...the D400 on page 90 2 At the D400 command prompt enter d400cfg Result The D400 Configuration Utility Menu appears Figure 52 D400 Configuration Utility Menu 3 Enter 3 Configure Network Interface Result The Available Network Interfaces menu appears NOTE In a multiple network interface configuration you are prompted to enter which device to configure NET1 or NET2 4 Enter 1 Net1 or enter 2 Net2 Result...

Page 93: ...to 9 to make the necessary changes 10 Configure the Default Gateway settings From the Available Network Interfaces menu select Configure Default Gateway by typing 5 and pressing Enter Result The Default Gateway menu appears 10 1 Enter 1 Configure Maintenance Default Gateway Result You are prompted to select the Network Interface 10 2 Enter 2 Configure Active Default Gateway For Redundancy Result Y...

Page 94: ... the following items to set up secure Web access for the D400 Approved IP address host name and fully qualified domain name for the D400 Security certificate and private key Requesting a certificate Security certificates are issued by independent certification authorities CAs Your Web browser must host the certificate for the CA you choose to use Refer to your browser s configuration to find out w...

Page 95: ...B drive 2 Insert the USB drive into one of the front USB ports on the D400 3 Start a terminal session and log in to the D400 4 At the D400 command prompt enter the following commands mkdir mnt usbdrive mount t vfat dev sda1 mnt usbdrive cp mnt usbdrive server crt mnt usr _SysConfig Certificate cp mnt usbdrive server key mnt usr _SysConfig Certificate sync umount dev sda1 5 Remove the USB drive 6 R...

Page 96: ... are communicating properly To test the connection you can run the ping command at the D400 s command line interface To use the ping command your computer must be set up in the same subnet mask as the D400 NOTE For security reasons the D400 does not reply to ping messages by default D400 ping reply behavior can be modified using the d400cfg utility Procedure To test the network connection using pi...

Page 97: ...n SSH client PuTTY exe http en wikipedia org wiki PuTTY KVM set connected to the D400s Configure Warm Standby redundancy Before configuring the D400s for Warm Standby redundancy ensure that the listed Prerequisites on page 97 are on hand The procedure to configure Warm Standby Redundancy in a D400 R5 01 comprises the following tasks Task 1 Warm standby Configure the D400s for operation on page 98 ...

Page 98: ...iguration Utility Menu appears See Figure 52 on page 92 2 Enter 1 Configure Authentication Result The D400 Configuration Utility Menu Authentication menu appears 3 Enter 6 Administrator Group Users Result The D400 Configuration Utility Menu Admin Group Users menu appears 4 Enter 2 Add User Result The D400 Configuration Utility Menu Admin Group Users Add User in Group command details appear 5 Enter...

Page 99: ...ype Applicable if switch panel is not configured through the Remote HMI Skip this step if the Switch Panel serial connection is not configured Otherwise go through the instructions provided and make your selection 19 Navigate back to the main menu Result The D400 Configuration Utility Menu appears 20 Enter 19 Reboot D400 and wait for a minute Result This command Restarts all the applications and r...

Page 100: ...s 2 Click Point Summary button 3 Click the Application tab 4 Click Redundancy Manager Details 5 Repeat the steps of this task for the secondary D400 6 Compare the configurations 7 Confirm that the State of peer D400 pseudo point is Standby Configure Hot Standby redundancy Before configuring the D400s for Warm Standby redundancy ensure that the listed Prerequisites on page 97 are on hand The proced...

Page 101: ...dancy 4 Enter Y to enable Redundancy Result You are prompted for the redundancy type 5 Enter 2 Hot Standby to configure the D400s in Hot Standby mode 6 Enter Y to confirm your selection 7 Enter 3 Heart Beat Configuration Result The D400 Redundancy Configuration Menu Heart Beat Configuration Parameters menu appears 8 Enter 1 Configure Heart Beat Timeout 9 Enter a value for the Heart Beat Timeout in...

Page 102: ...ation with Peer D400 26 1 Enter Y to copy the public key of this D400 to peer the D400 26 2 Enter the password of the user defined in the peer D400 This option exchanges the public and private keys 27 Enter 10 Configure Switch Panel Type Skip this step if the Switch Panel serial connection is not configured Otherwise go through the instructions provided and make your selection 28 Enter 11 Enable D...

Page 103: ...0_A and declares itself to be the Standby D400 since the peer D400 is already in Active mode Task 6 Hot standby Verify configuration To verify that the configuration is correct 1 At the D400 command prompt of the primary D400 enter d400cfg 2 Enter 14 Redundancy 3 Enter 1 Current Configuration 4 Repeat the steps of this task for the secondary D400 5 Compare the primary and secondary configurations ...

Page 104: ...104 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL CHAPTER 7 SETTING UP THE D400 FOR REDUNDANCY ...

Page 105: ...anel LEDs allow you to view the operational status of the D400 D400 HMI allows you to view and configure the operational status of the D400 System Utilities allow you to manage the D400 system setup Front panel LEDs Once the D400 is powered up the LED indicators on the front panel of the D400 become active The indicators provide status information on the operation of the D400 Figure 53 D400 Front ...

Page 106: ...al communication port NOTE If a pair of LEDs is not lit it does not indicate a problem only that the connected device is not active at that moment NOTE If a serial communication card slot is empty that is no card is installed the serial Receive RXD LED may be lit LED Display Status Description Power is correctly supplied to the unit 5 V present on the D400 Main Board Initialization boot up and sel...

Page 107: ...atures of the D400 HMI through a local connection A feature reduced version of the Local HMI is available for D400 units containing a 650 MHz CPU D400 HMI You can use a network connection and your computer s Web browser to access the D400 HMI TIP The D400 HMI Login screen may not appear correctly if you are using Internet Explorer 8 with the Security level set to High To see the entire Login scree...

Page 108: ...er your D400 administrator user name default is root and your administrator password default is geroot Leave the IP address at 127 0 0 1 3 Click Connect X Windows starts and the Local HMI main screen displays X Windows functions The Local HMI is an application with a title bar Once the user has logged in the application window may be minimized moved or closed through the controls on the right hand...

Page 109: ...SSH terminal session through a network connection For more information see section System utilities on page 109 From the front maintenance port To access the D400 utilities through the front maintenance port See Start the D400 on page 89 From the local substation computer To access the D400 utilities through the local substation computer See To access the Local HMI from a local substation computer...

Page 110: ... files from the CompactFlash cards you can use an ftp session through the D400 s command line interface or a portable memory device connected to the D400 s front USB port To copy files using ftp 1 Connect and log in to the D400 using a terminal session 2 At the D400 command prompt type ftp 3 Enter one of the following commands to go to the file directories cd mnt hmiSystem directory where firmware...

Page 111: ... is 1 when expired Front Port Link Good Digital Input Value is 1 when true Note that Active is not the same as Activity It is used in the same sense as Active and Standby for redundant Ethernet configurations The point does not flicker on and off in the same way that the activity LED does for an Ethernet port The actual number of ports available depend on the configured options of the D400 unit Po...

Page 112: ...e performed locally or remotely using a terminal session You have the option to completely halt operation of the D400 or to stop and then restart it To shut down the D400 before powering down 1 Log in to the D400 system See System utilities on page 109 2 At the D400 command prompt type shutdown h now and press Enter The D400 shuts down If you are performing the shut down locally you can verify tha...

Page 113: ...access also known as pass through to connected devices using vendor supplied PC programs How the D400 works Figure 54 provides an functional overview of the D400 showing the input and output through the HMI The primary function of the D400 is to concentrate substation data by polling and receiving information from connected IEDs Intelligent Electronic Devices Each device communicates data to the D...

Page 114: ...E embedded devices as a Data Collection Application DCA RTDB mSQL Configuration Files Digital Event Manager rSysLog Alarm Acknowledgement I O Traffic Repository Access Manager Login Credentials Authorization Request with Session Ticket Logout Request with Session Ticket Telnet Server SSH Server File System Login Request with credentials Firmware and application version list Login Status Authorizat...

Page 115: ...rocess this data and then update the values of the input points owned by the automation application or output points belonging to another application Known previously within GE embedded devices as a Data Translation Application DTA System point database Information collected by the D400 is stored in a central database on the D400 called the System Point Database The database is a SQL Server databa...

Page 116: ...y mode Carefully review product documentation and configure Redundancy accordingly Table 27 Redundant D400 operation available applications Application Name Redundancy Mode License required Warm Standby Hot Standby Client Application DCA DNP3 Generic ASCII Not Available IEC 60870 5 101 104 Not Available IEC 60870 5 103 Not Available IEC 61850 Yes Hydran Not Available SEL Binary Not Available MODBU...

Page 117: ...plications implement the Application Layer and Data Link Layer and support the serial Physical Layers The Ethernet layer is implemented using separate software the DNP3 Transport Layer application Figure 56 EPA Layers for the DNP3 software System Utilities System Point Database HMI Access Manager User Management One Line Designer Viewer Yes IEC 61850 Loader Yes Secure Enterprise Connectivity Appli...

Page 118: ...118 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL CHAPTER 9 ABOUT THE D400 APPLICATIONS ...

Page 119: ...customize the following aspects of the D400 Communication connections Device data collection Master Station data presentation Alarm annunciation Data calculation Data logging Operational one line diagrams optional User management HMI preferences E mail notification The D400 includes a variety of tools to help you set up the D400 to operate in your substation automation system including D400 Online...

Page 120: ...ration is committed it is validated and copied to the system disk and the D400 applications are restarted One Line designer The One Line Designer is a specialized drawing tool for creating substation one line diagrams and forms such as a Digital Event Manager panel The One Line Designer is accessed from within the D400 Online Configuration Tool To start the online configuration tool Log into the D...

Page 121: ...indicating that the schema package has been successfully imported After following these steps you have the option to select firmware version 3 10 when creating new devices in D400 Utilities v3 0 For more information on using the IEC 61850 Loader see the Loader online Help LogicLinx optional LogicLinx is a tool that enables you to create automation applications that have traditionally been too cost...

Page 122: ...kept in constant synchronization with respect to their real time databases Connection to an RS 232 switch panel is optional No redundancy Default D400 system Warm and Hot Standby redundancy is configured and enabled through several software applications that run on each redundant D400 unit Hardware configuration is required refer to the D400 online help D400 Redundancy Manager book D400 system uti...

Page 123: ...mpactFlash disk on the D400 main board The configuration files contain the following information Device and master point maps Application settings HMI settings Configuration information for each application is also contained in the configuration files including the application version configuration settings default settings and saved user settings System configuration information that is modified ...

Page 124: ...t to UTC using the appropriate D400 BIOS setting Configured using the d400cfg utility Set System Clock on page 146 Device and master station internal clocks Can be set to local time or UTC as desired Refer to the user documentation provided with the device or master station If the device s clock is offset from UTC the same offset should be configured in the corresponding client map file see below ...

Page 125: ...e via RS232 port Even though the D400 device is located in the local time zone of UTC 7 the D400 system clock is set to UTC time Local device with clock set to UTC 7 Remote client with clock set to UTC 5 PC clock is set to local time zone 8 No configuration necessary d400cfg System Clock UTC time d400cfg Time Zone 7 DNP Client Map File Time Offset 7 DNP Server Application Parameters Time Offset 5 ...

Page 126: ...126 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL CHAPTER 10 INTRODUCING THE D400 CONFIGURATION ...

Page 127: ... system logs Browse files and folders from a local USB System security The D400 employs several security measures to ensure the safety of the D400 system from unauthorized users including Log in using password security and authentication Ability to use Radius TACACS and LDAP remote authentication servers Secure session for Web connection optional Secure Web access using security certificates User ...

Page 128: ...tic objects that do not change during runtime Examples of static objects are buttons labels lines and other shapes used to lay out the drawing Dynamic objects that represent a data source and are updated continually as new information becomes available Examples of dynamic objects are circuit breakers switches and value boxes Digital event management In the substation monitoring environment alarms ...

Page 129: ...dded deleted and viewed by operators and supervisors Viewed by observers Command Allows you to Analog output interface manually acknowledge an individual alarm selected alarms or a group of alarms Analog setpoint interface view point status and execute a setpoint command on an analog set point object s output point Digital control interface view point status and execute a control command on a digi...

Page 130: ...ities are accessed through a Secure Shell SSH login to establish a remote terminal session with the D400 Internationalization The D400 HMI is Internationalized to adapt to different languages and regional settings Ready to be localized to reflect regional languages number formats and date time formats Hybrid model redundancy NOTE This feature is only available with D400 v5 01 or later firmware The...

Page 131: ...r 977 0544 and 977 0549 Network card installed in the First network slot Slot 11 refer to Figure 6 4 Port twisted pair Ethernet switch GE part number 520 0213LF refer to section 4 Port twisted pair ethernet switch on page 48 OR 100Base FX Hot Standby Fiber Optic Ethernet Adapter GE part number 520 0215LF refer to section 100Base FX hot standby fiber optic ethernet adapter on page 50 Redundant twis...

Page 132: ...0 supports both TCP and UDP based remote connections to the IEDs on the standard port numbers All of the logs received are saved in a default file under a set path The current version is configured to conform to RFC5424 standard Browse files and folders from a local USB With a USB key connected to a D400 front USB ports you can browse files and folders in the user folder and datalog folder and cop...

Page 133: ...lete retrieved records temp files and cache files created by the ARRM utility Configure system redundancy settings Modify power supply fail alarm settings Delete ARRM records Restore to the factory default configuration Reboot the D400 Most of the configuration changes made through d400cfg are only saved after a reboot d400cfg option 18 or after committing changes using the Local or Web HMI After ...

Page 134: ...Settings see page 136 3 Configure Network Interfaces see page 137 4 Configure Secure Access see page 140 5 Configure Firewall see page 143 6 Configure Host Names see page 145 7 Configure Time Time Sync see page 146 8 Reset System Logs see page 146 9 Reset mSQL Database Tables see page 147 10 Reset NVRAM see page 147 11 Rest File Persistence Data see page 148 12 Local HMI see page 148 13 Configure ...

Page 135: ...HVV RQILJXUH RVW 1DPHV 5HVHW 6 VWHP RJV 5HVHW P64 DWDEDVH 7DEOHV 5HVHW 195 0 5HVHW LOH 3HUVLVWHQFH DWD RQILJXUH 6 QF 0DQDJHU 5HGXQGDQF 3RZHU 6XSSO 550 RQILJXUH LUHZDOO RQILJXUH 7LPH 7LPH 6 QF RFDO 0 6HFXUH FFHVV 1HWZRUN 6HWWLQJV XUUHQW 6HWWLQJV QDEOH 3 RUZDUGLQJ RQILJXUH 0DFKLQH RVW 1DPH XUUHQW RQILJXUDWLRQ RQILJXUH 7HOQHW 6HUYLFH RQILJXUH 73 6HUYLFH RQILJXUH 66 6HUYLFH RQILJXUH 6 73 6HUYLFH RQILJ...

Page 136: ...set the password of this account using the D400 configuration utility This setting is not available if you are using remote authentication mode Pass Through Authentication Use this function to enable or disable pass through authentication When authentication is enabled a valid username and password is required to access client applications through pass through ports Enabled by default Administrato...

Page 137: ...nit reverts to its own maintenance IP address The active address settings should be the same on both redundant units Alias An alternate address that can be configured to allow a secondary communications link with the D400 This is typically used for redundant LAN D25s When used within a redundant D400 system setup the alias address settings should be the same on both redundant units The alias addre...

Page 138: ...sign static values or obtain dynamic values via DHCP Once you have configured these values you can use them to access your VLAN Network zone Assign the VLAN to either the internal or external network zone For more information on network zones refer to section Configure firewall settings on page 143 Note You can always assign a VLAN to the external network zone However you can only assign it to the...

Page 139: ...5 248 0 is written as 192 168 0 0 21 Point to Point PPP The D400 supports a PPP dial in connection from a host computer using a Telnet or Secure Shell terminal session To establish a PPP connection the D400 must have a COM2 adapter card installed and configured for DTE communications You must configure an IPv4 address for the D400 device as well as the remote device You can also use the configurat...

Page 140: ...an access the D400 Table 33 Secure access setting descriptions Setting Description Current Configuration Use this function to view the current state of the D400 secure access settings Configure SSH Service Use this function to enable or disable access to the D400 through the SSH protocol for Pass Through and Terminal Server Connections Configure SFTP Service Use this function to enable or disable ...

Page 141: ... Configure Remote HMI Non Observer Privileges Result The following message appears Currently Remote HMI Non Observer privileges are Enabled Do you want to disable Remote HMI Non Observer privileges Y N 5 If you enter Y then the controls from the Remote HMI are disabled If you enter N then the controls from the Remote HMI are not disabled Result The settings take effect Configure Remote HMI Non Obs...

Page 142: ...ice in the Active D400 see section Rsyslog service configuration procedure Reboot the device Rebooting the device initializes Rsyslog with the newly committed configuration Once Active D400 is back online sync the configuration to the Standby D400 and reboot the Standby D400 as well This ensures that both Active D400 and Standby D400 configurations and firewall settings are in sync SECURITY NOTICE...

Page 143: ... subnet is missing in the list choose one of the Custom Filters options Adding a subnet configures the D400 Rsyslog to log messages only being sent from the IED IP addresses which are in range of the configured subnet 12 Choose option 3 Delete Hosts Subnets to delete any of the added addresses 13 Choose option 1 Current Settings to view the current settings configured Configure firewall settings T...

Page 144: ...ted generated rule to allow the traffic on ALL interfaces rather than only the Internal interface See section Add Edit Remove Custom Rules on page 145 Table 34 Service traffic through the firewall Service Name Notes External Mode Internal Mode Modbus TCP Server Inbound Deny Allow DNP UDP Server Inbound Deny Allow DNP TCP Server Inbound Deny Allow DNP TCP Client Inbound Dual Endpoint Enabled Deny A...

Page 145: ...nal interfaces They can be considered secure if you employ a remote authentication server that provides two factor authentication In that case you may opt to modify the firewall rule and allow HTTPS and SSH on external interfaces Setting Description Current Configuration Use this function to view the status of the firewall and the rules currently being enforced Enable Disable Firewall Use this fun...

Page 146: ...format local time GMT For example Eastern Standard Time in North America which is 5 hours behind GMT is listed as GMT 5 and not GMT 5 Time Sync Input Configures the D400 to use either IRIG B or NTP to calibrate the system clock IRIG B Enter the IRIG B format options are TTL pulse width code Sine wave amplitude modulated and Manchester Ensure SW2 of the IRIG B Input Adapter is configured for the pr...

Page 147: ...s and permanently deletes entries from the digital events database If NVRAM based persistence is configured for SOE and Alarm records also reset NVRAM using d400cfg Delete Quality Records Use this command to clear or delete the Quality Data from the mSQL database of the D400 The quality status and quality attributes also referred to as the quality flags are stored in the D400 mSQL database along w...

Page 148: ... maximum refresh rates of your monitor as damage may occur Refer to the manual that came with your monitor for more information DPMS Use this function to enable or disable DPMS Display Power Management Signaling These settings determine how much time must pass without user interaction before your monitor is put into a reduced power mode A setting of 00 prevents the D400 from triggering the power m...

Page 149: ...led both in Active and Standby D400s for proper operation When auto login is not enabled the Local HMI screens of redundant D400s display the configured User Home page in the User Management tab Refer to the D400 Software Configuration Guide for details Standby Local HMI redirecting to Active D400 depends on the configured peer D400 IP addresses and Keys transferred to the peer D400 but is indepen...

Page 150: ...oth D400s which can be configured from HMI Configuration Systemwide AccessManager menu Currently Active D400 Access from Standby Local HMI is Disabled Are you sure you want to Enable Active D400 Access from Standby Local HMI Y N 5 If you enter Y then this feature is enabled If you enter N then this feature is not enabled Disable standby local HMI redirects to active D400 procedure To disable Stand...

Page 151: ...nnection To facilitate authentication on this link a private public key pair must be generated and transferred to the remote device When a key set is generated the files are stored in mnt datalog SSHKeys SyncMgr You should copy the public key file id_rsa pub from this location and store it in the appropriate location on the remote device Refer to the user documentation provided with your remote de...

Page 152: ...changes may not have been detected due to MD5 collision an extremely rare occurrence 60 to 86400 seconds Field Value Sync Set ID 1 Destination IP Address 192 1681 1 Destination User Name admin Source Path Name mnt datalog arrm Destination Path Name cygdrive c Stations_Data Check and rsync Interval 60 Forced rsync Interval 60 Field Value Sync Set ID 2 Destination IP Address 192 1681 2 Destination U...

Page 153: ...ion Place holder D400_DESIGNATION is only to be used with redundant D400s Field Value Sync Set ID 3 Destination IP Address 192 1681 3 Destination User Name admin Source Path Name mnt datalog arrm Destination Path Name cygdrive c Stations_Data GW Station_1 Station_2 Station_3 D400_Name_1 D400_DESIGNATION Where D400_DESIGNATION is the place holder for the D400 Designation i e _ A or _B For the above...

Page 154: ...to the same value on both D400s Configure Heart Beat Communication Mechanism Select the heartbeat communication option 1 Single LAN Default 2 LAN1 and LAN2 3 LAN and Serial 4 LAN1 LAN2 and Serial Note This configuration parameter must be set to the same value on both D400s Note This parameter is only applicable for Hot Standby redundancy If the heartbeat communication option includes a serial link...

Page 155: ...switch panel is not configured If a switch panel is configured the D400 A B Designation is read from the switch panel and this parameter is not used Configure Switch Panel Type Use this function to configure the type of switch panel MASTER A change over can be initiated from the switch panel The switch panel is also used to route serial connections to the active unit SLAVE The switch panel is only...

Page 156: ...ety of devices and uses the Trivial File Transfer Protocol TFTP or MMS to transmit the files from the IED to the device over a local area network LAN or serial connection Retrieved files are stored on the D400 file system in the folder mnt datalog arrm with the structure Company Station Device Table 50 Automated Record Retrieval Manager setting descriptions Setting Description Configure Power Supp...

Page 157: ...o the Master as value changes only All other flags are still communicated normally Only elevated users that is administrator users with root access privileges can execute this functionality Re starting the processes has no impact on the functionality This functionality is cancelled and the forced qualities are reported back to the master Upon time expiration or When the D400 is rebooted Restore fa...

Page 158: ...158 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL CHAPTER 12 USING THE D400 LOCAL CONFIGURATION UTILITY ...

Page 159: ...tFlash card A periodic inspection is also suggested to ensure that Unit has sustained no accidental physical damage Airflow is not obstructed Connectors and cables are intact and firmly attached Battery condition is good Only trained personnel should perform maintenance on the D400 Removing the D400 main module You need to remove the D400 main module from the chassis to access the system battery a...

Page 160: ...plying a torque of no more than 5 8 in lb 0 66 Nm on the front panel 7 Power up the D400 and verify that the Power LED is illuminated Replacing the battery The lithium battery maintains power to the D400 s NVRAM if there is a power disconnect The D400 is supplied with a 1 2AA 3 6 V 0 9 Ah Lithium battery that you must insert on the D400 main board when the D400 is installed To ensure the battery i...

Page 161: ...d Battery Types To insert or replace the D400 battery Ensure that all hazardous live circuits are isolated or disconnected before attempting battery replacement 1 Power down the D400 2 Remove the D400 main module from the chassis See Removing the D400 main module on page 159 3 Using a plastic or other non conductive tool pry the black plastic clip holding the battery cover away from the battery ho...

Page 162: ...nt regulations In accordance with European Directive 2006 66 EC batteries are marked with the crossed out wheeled bin which indicates that they cannot be disposed of as unsorted municipal waste in the European Union Users of batteries must use the collection points available to customers for the return recycling and treatment of batteries Customer participation is important to minimize the negativ...

Page 163: ...amage to the D400 device and its components Installing the 580 3410 dual ethernet card NOTE The 580 3410 dual ethernet card only works in conjunction with the 1 0 GHz or 1 6 GHz CPU To install the Dual Ethernet Upgrade Kit 1 Power down your D400 device 2 Remove the D400 main module from the chassis See Removing the D400 main module on page 159 3 Locate the four mounting holes in the D400 main modu...

Page 164: ...d LED2 on PC 104 card and connector P3 on the main board 5 Plug the second provided cable assembly GE part number 975 0549 into connector LAN1 and LED1 on PC 104 card and connector J7 on the main board 6 Confirm all shunts on JP1 are in position 2 3 JP2 are not installed JP3 are in position 1 2 JP4 are not installed Figure 65 shows the shunt positions on the 580 3410 card Figure 65 Dual Ethernet u...

Page 165: ...rity tab keying feature to be facing in from the card edge 7 Attach the Ethernet Module card to the expansion slot and secure using the four provided Philips screws Figure 66 Dual Ethernet upgrade kit with card 580 3410 attach Ethernet module card 8 Re insert the D400 main module 9 Power up the D400 and configure the network connections as required using d400cfg Refer to chapter Using the D400 Loc...

Page 166: ...pactFlash cards can be identified by the absence of 1 6GHz text on the CompactFlash label 1 6 GHz D400 main processor Use the following Industrial Temp CompactFlash cards for the 1 6 GHz D400 main processor GE part number 160 0141 1 GB Industrial Temp CompactFlash DMA Access for the Main or User CompactFlash Used on 520 0232LF RoHS compliant main board GE part number 160 0142 16 GB Industrial Temp...

Page 167: ...pactFlash card 4 Insert the new CompactFlash card into the slot 5 Replace the CompactFlash slot cover and secure it with the screws 6 Power up the D400 Figure 68 Change the user CompactFlash card Replacing the power supply The D400 may contain one or two power supplies AC DC and or DC DC in the power supply slots The D400 may be supplied with an optional redundant power supply in Slot 2 to provide...

Page 168: ...nit is wired in accordance with Power connections on page 82 Dangerous voltages may be present after the power supply chassis has been removed from the D400 Wait 10 seconds for stored energy to dissipate To replace D400 power supply units 1 If only a single power supply unit is installed in Slot 1 power down the D400 If dual power supplies are installed in Slot 1 and Slot 2 ensure that the seconda...

Page 169: ... and sensitive information from the D400 In the event that it is necessary to remove the configuration data and sensitive information from the D400 for example the D400 is being disposed of or being returned for maintenance i e RMA this chapter provides the data removal procedure It may also be necessary to remove data from a PC that has run ConfigPro or SGConfig for the purpose of configuring a D...

Page 170: ...prevent access to the device firmware Removing configuration data on a PC If SGConfig has been used to configure the D400 configuration data resides on the data storage media e g hard drives memory cards etc of the PC running SGConfig The D400 configuration data can be removed from the PC by either Recommended Physically removing and destroying the data storage media or Using a program to securely...

Page 171: ... Emission standards 1 To comply all RS232 cables must be double shielded that is foil shield plus braid Standard Name Description Test Specification EN55011 CISPR 11 1 ISM RF equipment Electromagnetic disturbance characteristics Radiated Emissions 30 MHz to 1 GHz Conducted Emissions 150 kHz to 30 MHz IEC 60255 25 Electromagnetic emission tests for measuring relays and protection equipment IEC 6100...

Page 172: ... 1 Oscillatory SWC Waveform Immunity IEEE C37 90 1 Temperature Testing Operational Test IEEE C37 90 1 Temperature Testing Non operational Test IEC 61000 4 11 Voltage dips short interruptions and voltage variations immunity tests IEC 61000 4 16 Test for immunity to conducted common mode disturbances in the frequency range 0 Hz to 150 kHz IEC 61000 4 17 Ripple on DC input power port immunity test IE...

Page 173: ...ses per polarity per axis for a total of 18 pulses IEC 60068 2 29 Bump Non operating test Pulse shape Half sine Pulse duration 11 mS Acceleration level 10 g s 1000 pulses per polarity per axis for a total of 6000 pulses IEC 60068 2 30 Damp heat cyclic 12 h 12 h cycle IEC 60068 2 31 Drop and topple Dropping on each face Dropping on each corner Toppling or pushover For a total of 12 drops IEC 60068 ...

Page 174: ...174 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL APPENDIX A STANDARDS PROTECTION ...

Page 175: ...modules on page 71 for the procedure to configure the D400 2 Physically locate and mount DNP3 I O module in a 19 inch rack or cabinet See section Installing DNP3 I O modules in a rack 3 Connect the DNP3 I O module to site ground See section Connecting to protective ground on page 176 4 Interconnect the DNP3 I O modules and connect power For low voltage DNP3 I O see section Connecting DNP3 I O modu...

Page 176: ...module in a 19 inch mounting rack 2 Install but do not tighten the top two mounting screws NOTE Install the DNP3 I O module with the LEDs visible from the front of the rack 3 Slide the DNP3 I O module over the top mounting screws and drop down into position 4 Insert the bottom mounting screws 5 Tighten all four mounting screws You are now ready to connect ground to the DNP I O module See Connectin...

Page 177: ...cting DNP3 I O modules High Voltage on page 180 Module Type Site Ground Connection DC Analog Input Module Digital Input Module Control Output Module Combination Input Output Module 12 AWG GND Wire Site 100 47 97 48 49 50 98 99 TB1 2 05 mm 12 AWG green wire Site Ground 12 AWG GRN GND Site 132 63 129 64 65 66 130 131 TB1 2 05 mm 12 AWG green wire Site Ground 12 AWG GRN GND Site 106 50 103 51 52 53 1...

Page 178: ... interconnected you are now ready to connect power to the DNP3 I O modules See DNP3 I O module LV connection to the Power Source on page 179 First DNP I O Module Second DNP I O Module J1 To Field Equipment To Field Equipment J1 J2 J2 Daisy chained to other DNP I O Modules Last DNP I O Module To Field Equipment J1 J2 Pin 1 4 5 6 7 Other Function GND DC1 DC1 TX RX2 TX RX2 Not Used To RTU Master To P...

Page 179: ...wer Source Connect the power supply to the last DNP3 I O module in the chain The cable from J2 on the last DNP3 I O module to the power source GE part number 977 0500 provides the connections shown in the wiring diagram of Figure 71 Figure 71 Power cable 977 0500 wiring diagram 1 2 3 4 5 6 7 9 8 Not Connected DC DC V V Not Connected Power Supply DB9 Male ...

Page 180: ...50 VDC as shown in Figure 72 Figure 72 Interconnect cabling between each DNP3 I O module and power HV NOTE The location of the External Ext Power Supply terminal varies between WESTERM I O module types Connecting to a D400 When connecting the DNP3 I O modules to the D400 configure the D400 port for 2 wire mode Refer to section RS 485 connections on page 58 which indicates the corresponding cable c...

Page 181: ...or products placed on the market in the European Economic Area EEA CISPR Special international committee on radio interference CMOS Complementary Metal Oxide Semiconductor COM1 COM2 Communications port CPU Central Processing Unit CSR Certificate Signing Request CU Customs Union dBm Decibel milliwatt unit of measure an electrical power unit in decibel dB DCD Data Carrier Detect DCE Data Communicati...

Page 182: ... pound unit of measure for energy IRIG B Inter Range Instrumentation Group IRIG an American standardized network time code format JRE JAVA Runtime Environment JVM Java Virtual Machine Kbps Kilo bits per second unit of measure KVM Keyboard Video Mouse kVRMS kilo Volts root mean square unit of measure LAN Local Area Network lb Pound unit of measure for weight LED Light Emitting Diode LTC Load Tap Ch...

Page 183: ...etwork Time Protocol SOE Sequence of Events SQL Structured Query Language SSH Secure Shell SSL Secure Sockets Layer SVGA Super Video Graphics Array TIA Telecommunication Industries Association TCP IP Transmission Control Protocol Internet Protocol TLS Transport Sockets Layer TTL Transistor Transistor Logic Tx Transmit UNC Unified coarse thread UNF Unified fine thread URL Universal Resource Locator...

Page 184: ...184 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL APPENDIX C LIST OF ACRONYMS ...

Page 185: ...ons Moved signal definitions to Chapter 4 and added more connections information Added Chapter Setting Up the D400 2 Feb 28 2007 Added RoHS and recycling info updated RS 485 channel numbering order 3 July 31 2007 Added chapter 7 updated network interface setup updated ordering guide General editing for commercial release 4 Sept 12 2007 Updates to hardware platform 5 Sept 29 2007 Revised power syst...

Page 186: ...e devices Wiring Connection drawing for RX1 and RX1 12 May 7 2014 Added reference to module layout 520 0207 for the RS 232 adapter card configuration options 1 40 0 Jul 25 2014 Added 1 6 GHz CPU 520 0232LF Added connection from D400 to DNP 3 I O Modules 2 00 0 Nov 24 2014 Moved some content to this manual from the D400 Software Configuration Guide V3 20 V4 10 SWM0066 Added 1 6 GHz CPU Updated D400...

Page 187: ...MATIC RECORD RETRIEVAL MANAGER 156 AUTOMATION APPLICATIONS 115 B BATTERY check voltage 162 cleaning and handling 162 insert 161 installation 33 life 27 162 recycling 162 replace 160 161 types supported 161 C CABLING overview 57 requirements 59 CARD SETTINGS 36 CARDS COMMUNICATION 35 CE MARK COMPLIANCE 17 27 CHANGE 36 185 CHANGE THE COMPACTFLASH 166 CHECK BATTERY VOLTAGE 162 CLEAN AND HANDLE BATTER...

Page 188: ...s 143 host names 145 hot standby redundancy 100 network interfaces 137 network settings 136 power 82 redundancy 154 secure access 140 sync manager 151 time 146 time synchronization 146 warm standby redundancy 97 CONNECTION 2 wire 59 4 wire 60 DNP 3 I O modules 175 fiber optic serial 62 front maintenance port 70 glass optical fiber 62 hot standby fiber optic 65 IRIG B 63 local HMI 69 modem 67 netwo...

Page 189: ...attery 33 first look 31 high voltage 57 panel mount 33 physical 32 rack mounting 32 steps 29 INTERNATIONALIZATION 130 IRIG B connections 63 distribution adapter 47 64 distribution adapter configuration options 47 IRIG B INPUT ADAPTER 44 63 configuration options 45 factory default 45 switch sw1 configuration 45 switch sw2 configuration 46 L LEDS front panel 105 serial port status 106 LOCAL HMI 108 ...

Page 190: ...r supply 82 required components 72 RS 232 switch panel 73 system 71 122 warm standby 97 wiring diagrams 74 REDUNDANT OPERATION applications 116 Hot Standby 116 Warm Standby 116 REDUNDANT TWISTED PAIR ETHERNET COM2 PORT ADAPTER 52 configuration options 53 REGULATORY COMPLIANCE 17 CE mark 17 EAC 18 RoHS 17 REMOVE battery 161 main module 159 REMOVE CONFIGURATION DATA from D400 169 from PC 170 REPAIR ...

Page 191: ...IRIG B input adapter 46 SWITCH SW3 SW4 CONFIGURATION RS 232 adapter 39 RS 485 adapter 42 SYNC MANAGER 151 SYSTEM fail alarm 86 redundancy 71 122 reset logs 146 security 127 status points 111 utilities 122 SYSTEM POINT DB APPLICATIONS 115 SYSTEM UTILITIES 109 130 from a front maintenance port 109 from a local substation computer 109 over a network connection 109 T TECHNICAL SUPPORT contact 10 GE Gr...

Page 192: ...192 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL INDEX ...

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