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NE-M Installation Guide

H5692448

850050111

Issue 03 August 2017

24

Connect Interframe Signal Cables

Step

Action

`

Figure 22 Interframe Cables

Connect RJ45 Cables

1

Connect 10 ft. RJ45 cable (847690799) into J2 on BIC 10.
Route to Millennium II Controller in Initial Frame.
Disconnect Factory RJ-45 cable from P9 and insert into Coupler.

2

Connect 10 ft. RJ45 cable (847690799) into J3 on BIC 10.
Route to Millennium II Controller in Initial Frame, insert in P9 connector of Millennium II Controller.

Connect Battery Shunt Cable

3

Connect 20 ft. 2-wire cable (850052873) bare ends to BIC 10 TB1: BL to SH

-

, W to SH

+

.

4

Route cable to Millennium II Controller P6.

5

Connect wires to butt splices on leade of P6 wire set – W to W-BL & BL to BL.

6

After applying power, configure Second battery shunt – see Configure Millennium II Controller section.

P9

Coupler



BIC 10



Millennium II Controller



Shunt RPM







Millennium II Controller

BIC 10

P6

Battery Shunt Leads

to P6 Connector

BL W

J3

J2

Initial Frame

Supplemental Frame

Pin 4 - W to Supp Frame BIC10 TB1-SH

+

Pin 10 - BL to Supp Frame BIC10 TB1-SH

-

Factory cable to
Rectifier Shelves
in Supplemental
Frame

J1



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23
24
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26
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Summary of Contents for H5692448

Page 1: ...8 Power Systems Infinity M 1 NE M High Capacity With Horizontal Distribution NE M systems with left and right vertical distribution use installation guide document CC848815325 1 Trademark of General Electric Company 13 U System with Galaxy Pulsar Plus Controller 22U System with Galaxy Millennium II Controller 22U System with Supplemental Frame and Galaxy Millennium II Controller Initial Frame Supp...

Page 2: ...ID on BIC 10 27 Install PV AC Partition Kit NE M Eco systems only 27 Connect Input Power 30 Install Battery Trays 33 Install Batteries 33 Tray Mounted Batteries 33 External Batteries 34 Connect Batteries 35 Connect Tray Mounted Batteries 35 Connect External Batteries 40 Connect Battery Probes 41 Verify Battery Bus Voltage and Polarity 41 Connect Load Wiring 41 Verify Installation 47 Install Contro...

Page 3: ...84 Open String Alarm OS BSL 72 84 Aux Major AMJ BSL 64 84 Aux Minor AMN BSL 66 84 Low Voltage Disconnect Active LVD1 BSL 84 84 Low Voltage Disconnect Active LVD2 LVD2R BSL 61 62 84 External Boost Option TFLT TBST PBT BSL 67 69 84 Rectifier Hold OFF on Engine Option RO ROR BSL 77 78 84 Rectifier External Sequence Option TR1 TR4 BSL 73 79 85 80 85 Safety 86 Deutsch 88 Español 89 Revision History 90 ...

Page 4: ...rews 28 Figure 28 Partition Labels 28 Figure 29 Partition Insert 29 Figure 30 Label Input Panel 29 Figure 31 Label Input Panel Cover 29 Figure 32 Input Power Terminal Block Positions 30 Figure 33 Rectifier Converter and Shelf Numbering 30 Figure 34 Rectifier Dual Feed Jumper Positions ac feeds only 30 Figure 35 Input Conduit Locations 31 Figure 36 Input Jumper Dividers 31 Figure 37 AC Bridging Jum...

Page 5: ...ennium II 58 Figure 79 Insert Rectifier 58 Figure 80 Open Rectifier Door 59 Figure 81 Close Rectifier Door 59 Figure 82 Open Rectifier Door 59 Figure 83 Remove Rectifier 59 Figure 84 Inventory Screen 61 Figure 85 Main Screen web 61 Figure 86 Front Panel Pulsar Plus Controller 63 Figure 87 Front Panel Millennium II Controller 65 Figure 88 Rectifier Face Plate 78 Table of Tables Table 1 Rectifiers a...

Page 6: ... Document Title Infinity M Product Line Brochure Specifications and Ordering Guide H5692448 AD NE System 24V and or 48V Assembly Drawing CC848815341 Galaxy Pulsar Plus 2 Family Product Manual 108994645 Galaxy Millennium II 3 Installation and User s Guide 107570517 RPM J85501G 1 Product Manual Contact Information Phone 1 972 244 9288 Email PE TechSupport ge com Web site www gecriticalpower com 2 Re...

Page 7: ...ns 2 3 or 4 13U 18U or 22U systems Panels Bullet Positions Selectable Bullet Positions Bolt In Breakers Fuses DC Voltage Primary only or Primary and Secondary Selectable distribution options Universal Power Shelf Accepts rectifiers or converters interchangeably in any power slot Can be installed with no AC connected as a converter only shelf AC Feeds Front accessible terminal blocks One or two rec...

Page 8: ...ested from PV arrays Recommended for all rectifier positions in Eco systems Controller Pulsar Plus Eco features included PV Gen Set etc 4 REQUIRED Eco rectifiers in all DC PV or solar powered rectifier positions RECOMMENDED Eco rectifiers in all Eco system rectifier positions NOT RECOMMENDED non Eco rectifiers in Eco systems Non Eco rectifiers will not function properly when powered by DC PV or so...

Page 9: ...NE M Installation Guide H5692448 850050111 Issue 03 August 2017 9 Figure 1 Block Diagram ...

Page 10: ...tage Probes External Ambient Temperature Probes Battery Shunt DC distribution options Bullet Terminal Panels 26 position Fit in 1 distribution position Single Voltage 24V or 48V or Selectable Voltage per position Integrated return bar Bullet terminal breakers up to 250A TPS fuses up to 70A GMT module fuses up to 15A 6 position Shunt option Bolt in breaker Panel 12 position Mounted in Bottom 2 dist...

Page 11: ... contactor control and monitoring dc Distribution monitoring Standard and Programmable Alarms Extensive Voltage Current Temperature and Binary Input monitoring Standard and programmable Office Alarm relays Digital communications to all system devices See the Pulsar Plus Controller Family Product Manual for further detail Controller Millennium II Figure 4 Millennium II Controller Front Panel Plant ...

Page 12: ...ing range It is mounted on the door of the distribution box Figure 5 NE830 Display Fully independent of the main system controller Displays one or two system voltages and battery state Single voltage systems 48V 24V Dual voltage systems 48V and 24V with common return The display and LED color indicates battery charge state and wiring errors Green display batteries are not discharging Red display b...

Page 13: ...240 Vac NE850 Slot Filler 6 REQUIRED Eco rectifiers in all DC PV or solar powered rectifier positions RECOMMENDED Eco rectifiers in all Eco system rectifier positions NOT RECOMMENDED non Eco rectifiers in Eco systems Non Eco rectifiers will not function properly when powered by DC PV or solar input in Eco systems Use of non Eco rectifiers in Eco systems increases the risk of improperly filling all...

Page 14: ... disconnects Half height and third height systems can be mounted on floor mounted VRLA strings or on GE Universal Battery Stands Battery Monitoring Features Open String OS Alarms Emergency Power Off EPO for disconnecting batteries from the system Temperature voltage probes up to 16 used in Battery Management options Slope Thermal Compensation High and Low Temperature Battery High Temp Disconnect M...

Page 15: ...rs to 250A TPS fuse holders for fuses to 70A GMT Fuse Module 6 position 12 Bolt in positions KS22012 circuit breaker TPL C Fuse holders Distribution Panel Positions System Distribution Panel Positions 13U 2 18U 3 22U 4 Universal Power Shelves Figure 11 NE M System 22U 26 Position Bullet Panel 26 Position Bullet Panel 12 Position Bolt in Panel with integrated return bar Mounts in bottom 2 distribut...

Page 16: ...flat blade and Phillips ESD wrist strap 24 or 48V test load Calibrated clamp on dc current meter 0 1 ADC sensitivity Torque wrench Sockets SAE and metric 5 16 7 16 9 16 19 mm etc 12 extension for socket Masonry drill kit as required Compression tool for installation of various compression lugs Protective canvas Insulating rubber mat Standard insulated installation tools screwdrivers etc Windows ba...

Page 17: ...e If using Equivalent Floor Anchors make sure the floor anchors are rated for this application Note An optional Supplemental Frame without controller may be located on either side of the Initial Frame with Millennium II controller Step Action Figure 12 Frame Mount Footprint 6 ft and 7ft Frames CAUTION Health Hazard Follow safe floor drilling procedures to prevent possible asbestos exposure 1 Drill...

Page 18: ...mounted in any standard 23 equipment mounting rack or frame with EIA 310 standard 1 3 4 rack spaces or 1 standard rack spaces The brackets are 36 75 21U tall Comcode CC848819607 kit provides two brackets and 20 12 24 mounting screws Step Action 1 Verify that the rack is positioned to provide adequate ventilation space to the rear of the equipment 4 to solid surface 6 to heat producing surface Dist...

Page 19: ... 1 centers Figure 15 Ground Frame Battery or Battery Stand Mounted Frame If required by local code or practice battery or battery stand mounted frames may be grounded to the frame or chassis of the other equipment Select a Frame Ground landing at the side of the frame and clean Step Action 1 Secure Frame Ground connection with provided hardware 2 20 x HH Bolt 2 inch lock washer 2 inch flat washer ...

Page 20: ...ibitor such as NO OX Torque to 240 in lb 9 16 socket Figure 17 CO Ground Landing Lug landings are 3 8 on 1 centers Lugs not provided Connect Supplemental Frame This section applies only to installations with an Initial and a Supplemental Frame The Initial Frame must be equipped with a Millennium II controller Interconnecting bus bars hardware and cables are shipped loose with the Supplementary Fra...

Page 21: ... Primary voltage buses and Return buses in both cabinets 4 places Secure with 3 8 hardware provided Torque to 240 in lb 27 Nm 9 16 socket 3 Attach T Bus bars as shown 4 places Secure with 5 16 hardware provided Torque to 160 in lb 18 Nm 1 2 socket 4 Attach Interframe Bus bars as shown 2 places Secure with M8 hardware provided Torque to 160 in lb 18 Nm 1 2 socket 5 Cover Interframe Bus bars with tw...

Page 22: ...ltage Distribution Panels in their bottom shelf positions Yes go to step 1 No go to next section 1 Two 4 0 AWG cables will be installed between the two frames connecting their secondary buses together Systems with 24V rectifiers install the cables on the 48V secondary buses Systems with 48V rectifiers install the cables on the 24V secondary buses Figure 21 Secondary Voltage Bus L635L Dual Voltage ...

Page 23: ...shrink to the lug shanks c Connect the cables to the hole sets Apply No Ox Usethe bolts removed in a and the 5 16 hardware supplied d Torque to 135 in lbs 5 Route both new 4 0 Flex cables up through the rear of the secondary frame across and down to the same positions within the primary frame 6 Connect two 4 0 cables to the Secondary Voltage bus of the Primary Frame a Remove the existing 5 16 bolt...

Page 24: ...r of Millennium II Controller Connect Battery Shunt Cable 3 Connect 20 ft 2 wire cable 850052873 bare ends to BIC 10 TB1 BL to SH W to SH 4 Route cable to Millennium II Controller P6 5 Connect wires to butt splices on leade of P6 wire set W to W BL BL to BL 6 After applying power configure Second battery shunt see Configure Millennium II Controller section P9 Coupler BIC 10 Millennium II Controlle...

Page 25: ...le panel if present has both Alarms for the Primary voltage in the both frames should be factory jumpered together 7 a Verify that all supplemental frame breaker panel Primary voltage FAJ alarms are jumpered together b Connect them to the same FAJ connection on the initial frame white wire 8 Connect Secondary voltage FAJ alarm from supplemental frame breaker panel to the same FAJ connection in the...

Page 26: ...unique addressed using RPM SW1 and DW2 rotary switches refer to RPM manual 11 Move 560 Ohm resistor from RPM in Initial frame to the last RPM in the daisy chain in the Supplemental frame Only the last RPM in the daisy chain should have the resistor 12 After applying power a Configure Plant Shunt 2 for Supplemental Frame see Configure Millennium II Controller section b Configure the RPM channels pe...

Page 27: ...E M Eco systems power some rectifiers from PV photo voltaic or solar array and others from ac typically a generator Each terminal block powering rectifiers can be connected to either PV or ac but not both The PV AC Partition Kit 150028727 divides the Input panel into separate input sections for PV and AC fed terminal blocks The position of the partition is site specific Follow all site engineering...

Page 28: ...ver 4 captive screws Figure 27 Input Panel Screws 2 Apply labels onto PV AC Partition as shown Place PV WIRING label on the left PV side of partition Place the AC WIRING label on the right AC side of partition Figure 28 Partition Labels 3 Make space for the PV AC Partition Separate DIN rail Terminal Blocks to make space for the PV AC Partition Loosen screws securing all DIN spacer blocks to the le...

Page 29: ...inal Blocks and spacer block to the right snugly against the Partition The Partition lower edge will be under the Terminal Block on its left 7 Tighten screws securing all DIN spacer blocks s to the left of the Partition 8 Apply labels to the Input Panel chassis Place PV Wiring label on the left PV side of partition Place the AC Wiring label on the right AC side of partition Figure 30 Label Input P...

Page 30: ...UTION Equipment Damage PV inputs must be current limited to 11A maximum Terminal Block are arranged to allow addition of shelves to the bottom and terminal blocks from the inside out Shelves 1 through 7 may be rectifier shelves Additional converter only shelves may be added as needed no AC power provided Figure 32 Input Power Terminal Block Positions Figure 33 Rectifier Converter and Shelf Numberi...

Page 31: ...ctifier pair Figure 34 shows rectifier AC dual feed jumper positions Figure 36 Input Jumper Dividers 3 Install AC bridging jumpers connecting each AC fed rectifier pair L1 positions Install AC bridging jumpers to connect each AC fed rectifier pair L2 positions Torque to 10 in lb Figure 37 AC Bridging Jumper CAUTION Equipment Damage or Malfunction NE M Eco systems must keep PV input feeds separate ...

Page 32: ...6 32 6A 75A 0 87 0 5 15 50 derated 1 1 2 24 6 2 60A 3 6 52 2A 75A 0 87 0 8 7 80 derated 1 AC Feeds NE0100AC24xxxx and NE050AC48xxxx at 200 240V or 200 277V 15A NE055AC48xxxx at 200 240V or 200 277V 16A 28 7 1 20A 7 10 17 4A 40A 0 87 0 5 15 50 derated 1 28 15 1 20A 15 10 15 7A 40A 0 87 0 45 31 45 derated 1 1 2 28 10 1 20A 10 8 23 9A 55A 0 87 0 5 21 50 derated 1 1 2 24 6 2 40A 3 8 38 3 55A 0 87 0 8 ...

Page 33: ...the literature accompanying the batteries Use only insulated tools CAUTION Equipment Damage Equipment frame anchoring load rating and seismic zone rating should be verified before field installing trays and batteries Tray Mounted Batteries The system can be configured with battery trays sized for various batteries and may include optional factory installed battery disconnect or battery mid string ...

Page 34: ...terconnect two inter cell bus bars to configure two 24V battery strings per the battery manufacturer s instructions Figure 42 Battery Inter Cell Bus Bars 4 Attach the battery securing top rail External Batteries Step Action 1 Place batteries on battery trays battery stands or other satisfactory supporting surface and interconnect per manufacturer s instructions to create 24V or 48V strings as requ...

Page 35: ...d terminated to the distribution panel Battery Disconnect Switch Connection Step Action 1 Ensure disconnect switch is in the OFF position downward prior to making any connections Remove the two 6 32 screws to remove the plastic cover Figure 43 Battery Disconnect Switch 2 Connect one end of the 2 0 cable to the input bus of the disconnect switch with 1 4 20 hex nuts provided Torque to 65 in lb 7 16...

Page 36: ...attery manufacturer s specification Figure 45 Battery Cable 48V 24V Battery Strings Connect the 2 0 cable between the V post of the right most battery of the left string and the input bus of the left disconnect switch Connect the 2 0 cable between the V post of the right most battery of the right string and the input bus of the right disconnect switch Torque to battery manufacturer s specification...

Page 37: ...ht most battery Torque to battery manufacturer s specification Figure 47 Battery Return Cable 48V 24V Battery Strings Connect the factory wired battery return cables to the V posts left most posts of both strings Torque to battery manufacturer s specification Figure 48 Battery Return Cable 24V Battery installation is complete Follow site engineering instructions regarding when to turn the disconne...

Page 38: ... Anderson Pigtail terminal to the Positive right most battery terminal Negative Anderson Pigtail terminal to the Negative left most battery terminal Torque to battery manufacturer s specification Figure 50 Battery Connections Anderson Battery installation is complete Follow site engineering instructions regarding when to mate the Anderson connectors Anderson Connector Anderson Pigtail Left Anderso...

Page 39: ...put bus of the disconnect switch Torque to battery manufacturer s specification Figure 51 Battery Cable Direct 48V 24V Battery Strings Connect the 2 0 cable between the V post of the right most battery of the left string and the input bus of the left disconnect switch Connect the 2 0 cable between the V post of the right most battery of the right string and the input bus of the right disconnect sw...

Page 40: ...local code or practice treat with an oxidation inhibitor such as NO OX Torque to 240 in lb 9 16 socket Notes Lug Landings are 3 8 on 1 centers spaced 1 30 apart For lugs wider than 1 25 use every other connection 6 total battery connections For additional battery landings install two 850044744 bus bars as shown Additional return connections can also be made by installing 848383501 lug spacers on t...

Page 41: ...uses until the load equipment is ready to be energized When a load is ready to be energized 1 Connect the load to the distribution panel 2 Install the circuit breaker of fuse CAUTION Equipment Damage Ensure Circuit Breakers are in the OFF position prior to installation Ensure Fuse Holders are empty prior to installation Notes 1 Connect the Load Return cable before the Load cable for each load The ...

Page 42: ... Landings 1 4 on 5 8 centers Secure Load and Return Cable connections with provided 1 4 20 nuts Torque to 65 in lb 7 16 socket 2 Verify voltage and polarity between the Return bus and each distribution input bus using a voltmeter 3 Verify wiring polarity at the input of the load equipment 4 Install breaker or fuse holder as shown above Leave breaker switches in the OFF position and do not install ...

Page 43: ...t 2 1 4 inch lock washer 2 1 4 inch flat washer 2 3 8 16 nut 2 3 8 inch lock washer 2 3 8 inch flat washer Torque to 65 in lb 7 16 socket Torque to 240 in lb 9 16 socket 3 Verify voltage and polarity between the Return bus and each distribution input bus using a voltmeter 4 Verify wiring polarity at the input of the load equipment 5 Install breaker as shown above Leave breaker switches in the OFF ...

Page 44: ...or 24V installation see GMT Module Installation Guide Torque to 65 in lb 7 16 socket 2 Strip Load and Load Return wires 3 8 and secure in the GMT module terminal block Torque to 13 in lb screw driver 3 Dress and wire tie with service loop to provide strain relief 4 Verify voltage and polarity between the Return bus and each distribution input bus using a voltmeter 5 Verify wiring polarity at the i...

Page 45: ...monitoring Load Return bar may be at the top of the bolt in panel or at the top of the frame Kits include a load shunt that must be wired to an RPM Shunt Module to monitor the current Millennium II Controller only Breaker kits are 1 pole 2 pole or 3 pole depending on the ampacity of the breaker Discard any excess hardware Figure 62 Bolt In Breaker or Fuse Holder Mounting Figure 63 Bolt in TPL C Fu...

Page 46: ...bolt 2 3 8 inch lock washer 2 3 8 inch flat washer Torque to 240 in lb 9 16 socket Note Load Return bar for bolt in panel may be at the top of the bolt in panel or at the top of the frame Figure 65 Bolt in Position Return Bar 5 Connect breaker or fuse holder alarm to the system Cabinets come equipped with an 850038647 alarm cable for each bolt in protector panel Pull the 2 pin connector from the w...

Page 47: ...y the AC voltage supplied matches the AC input voltage of the rectifiers 5 Verify all cables are properly installed for the distribution and labeled as 48 V or 24 V 6 Examine to assure no sharp corners are in contact with dressed wires Modify to correct any problems found 7 Check for conductor clearance within the frame associated with high power 8 Check that all breakers are OFF and all fuses not...

Page 48: ...t cards Step Action Pulsar Plus Configuring Individual Alarm Output Contact Type Close on or Open on alarm The factory default configuration for all alarm outputs is Open On Alarm on alarm Is this acceptable Yes go to Step 4 No go to Step 1 1 Attach an ESD wrist strap or equivalent to the ESD grounding connector on right hand side of the inside of the frame Figure 68 ESD Grounding Connector 2 Loca...

Page 49: ...table contains the alarms along with the factory default alarm assignments to user relays R1 R7 Utilize the web interface to change any of the alarm user relay alarm assignments Table 3 Alarm Defaults Standard Pulsar Plus Jumper Number Signal Name Standard Defaults 1 PCR Power Critical Alarm severity indicator 2 PMJ Power Major Alarm severity indicator 3 PMN Power Minor Alarm severity indicator 4 ...

Page 50: ...e determined primary output bus It is suggested that an insulated tool be used to set the jumpers See Figure 69 Figure 71 1 Wire Jumper Pulsar Plus Connect Controller Wiring Pulsar Plus All connections to the controller are made through appropriate cable assemblies The controller has been designed to separate outputs inputs communication and plant specific items onto to individual connectors Figur...

Page 51: ...ant wire harness plugs into this connector This wire set has a purple wire with a Faston receptacle for connecting the Open String Alarm from field installed battery disconnect breakers Table 4 Analog Interface Connector Signals Pulsar Plus Pin Signal 1 Shunt 2 Shunt Reference 3 Shunt 4 Fuse Alarm Major 24V 5 Open String 6 Fuse Alarm Major 48V 2 1 Wire Peripheral Connector Connect and wire to VT P...

Page 52: ...o the non grounded side of a dc bus 24V 48V to create the standard Auxiliary Power Major alarm Generator Running in Eco applications 4 O Plant Battery Test Group Standby TR GSTR Dedicated input to be monitored for a contact closure to its respective return on pin 9 Plant Battery Return This signal is used for the Plant Battery Test and Group Standby Feature 5 Y Emergency Power Off EPO Dedicated EP...

Page 53: ...G W UR5 18 R G UR5_C RFA Rectifier Fail 9 W R UR6 19 R W UR6_C MRFA Multi Rectifier Fail 10 BK R UR7 20 R BK UR7_C HV High Voltage Generator Maintenance 5 Network LAN Connection Optional Connect to network The controller provides an Ethernet connection for a LAN and or Craft port connection Connector J5 provides a standard RJ45 shielded receptacle connection for a standard Cat 5 connection to the ...

Page 54: ...n the front of the controller RS 232 is DCE Data Communication Equipment Figure 73 Local Port Pulsar Plus Install Millennium II Note The controller is factory installed connected to the NE M equipment Connections to the controller made during installation are described here CAUTION Equipment Damage ESD NOTE You must protect against ESD prior to configuring and installing the following circuit card...

Page 55: ...y installed 2 Remove the two screws holding the board at the top 3 Holding the board on both sides slowly but firmly remove the alarm board from the P8 connector 4 Connect the new alarm board to P8 and press down firmly until the board is seated 5 Secure the alarm board at the top using the two screws removed earlier Connect Controller Wiring Millennium II All connections to the controller are mad...

Page 56: ... connector This wire set has a purple wire with a Faston receptacle for connecting the Open String Alarm from field installed battery disconnect breakers Table 7 Power and Sense Signals Millennium II Pin Wire P6 Primary Voltage Signal Pin Wire P15 Secondary Voltage Signal 1 BR Return 1 BL Secondary Voltage 2 S 1 Wire Reference 2 BR Return 3 GR Ground 3 BL W Secondary Voltage 4 W BL SH2 Second Batt...

Page 57: ...ction for a LAN and or Craft port connection Connector P2 provides a standard RJ45 shielded receptacle connection for a standard Cat 5 connection to the controller s 10 100Base T port This port has two main modes of operation Server mode LAN mode Static and DCHP Client In server mode the port can be used as a local Craft interface In this mode a local laptop can be connected through J5 and its sta...

Page 58: ...d See the controller manual and instructions accompany the options Install Rectifiers Converters Rectifier Converter Installation Procedure Step Action CAUTION Improper Operation Install only Eco rectifiers in Eco system DC PV or solar powered positions 21 Eco systems require Eco rectifiers in all DC powered positions Eco rectifiers have unique badge symbols Table 1 CAUTION Equipment Damage Do not...

Page 59: ... supplied Install optional air filter by placing it inside the faceplate 7 Swing the faceplate closed until it is secured by the latch Figure 81 Close Rectifier Door 8 Verify green LED and only green LED is on If this isn t the case see the Troubleshooting section Rectifier Converter Removal Procedure Step Action 1 Open the faceplate to disengage the rectifier converter Figure 82 Open Rectifier Do...

Page 60: ...m 8 Verify all LEDs are green on the controller and the display is visible with the proper voltage shown 9 Increase the system load current to 20 amperes 10 Install rectifier in the next position 11 Wait until the rectifier establishes communications with the controller the red Fail LED stops flashing 12 Verify green rectifier Norm LED is lit 13 Verify that each rectifier is present and verify the...

Page 61: ...ositions are displayed with the Eco leaf in the controller web main screen25 Figure 85 Figure 84 Inventory Screen Figure 85 Main Screen web 24 RECOMMENDED Eco rectifiers in all Eco system rectifier positions AC and DC powered NOT RECOMMENDED Non Eco rectifiers may be installed in AC powered positions of Eco systems Use of non Eco rectifiers in Eco systems increases the risk of improperly filling s...

Page 62: ...ion To do so perform the following steps Step Action Is the NE830A factory installed No go to Step1 Yes no action required Go to next section 1 Connect and wire to field installed NE830A 2 Install wiring per NEC and local rules for Class 3 circuits Note Cable supplied with NE830A is suitable for Class 3 circuits 3 Apply appropriate terminals if necessary to the cable after removing the supplied ha...

Page 63: ...nter Button Enter a sub menu or confirms a parameter change Go to the Main Menu from the Normal display ESC Button Go up one menu level or exits a parameter change without saving Step Configuration Attribute to Change Menu Path Action Pulsar 1 Date Format This field allows you to select one of the following date formats MM DD YY DD MM YY YY MM DD MM DD YYYY DD MM YYYY YYYY MM DD Use the or key to ...

Page 64: ... battery type Flooded or Valve Regulated sealed This parameter is used in reserve time prediction and enhanced battery test features Move the cursor to the field and use the or key to adjust the threshold value Press ENTER to save the change Shunt Monitors Plant Shunt Monitors Menu Configuration Shunt Monitors Plant Shunt Type Battery Menu Configuration Shunt Monitors Plant Shunt Rating 2000 13U s...

Page 65: ...eter change ESC Escape Go up one menu level or exits a parameter change without saving Menu Menu Go to the Main Menu Help Help Display available Help information The Millennium II controller s primary user interface is the front panel which includes a backlit LCD and an array of pushbutton controls SW202 8 must be set to ENABLED for changes to be made from the front panel This section covers the b...

Page 66: ... Act of 2005 Started in 2007 3 Batteries Model The configuration of this field selects the installed battery type from a list of pre defined battery types used in reserve time prediction and enhanced battery test features Move the cursor to the field and use the or key to adjust the threshold value Press ENTER to save the change Strings The configuration of this field selects the number of battery...

Page 67: ...Guide H5692448 850050111 Issue 03 August 2017 67 4 Plant Shunt Supplemental Frame if equipped Menu Configuration Shunt Plant Shunt Shunt2 Set to Battery AMP2 Set to 2000 13U systems or 3000 18U 22U systems MV2 Set to 50 ...

Page 68: ...reen for no alarms and the system rectifier voltage should be displayed 7 If Slope Thermal Compensation STC is active disable STC Menu Configuration Batteries Batt Temp Management Temperature Comp 8 Check the voltage readings on the controller display The controller is factory configured with a rectifier Float voltage set point of 54 50V for 48V rectifier systems and 27 25V for 24V rectifier syste...

Page 69: ...oltage Menu Configuration Float Settings Voltage Alarms BD 2 Adjust the load to 50 amperes 3 Verify the BD alarm occurs when the system voltage decreases to BD threshold 4 Verify the BD alarm clears once the voltage has exceeded 0 5V above the BD alarm threshold 5 Restore the BD alarm threshold to its previous setting High Voltage Alarms Step Action 1 Confirm the HV alarm threshold Menu Configurat...

Page 70: ...roller command Menu Control Operations Disconnects 2 Verify the controller reports a Contactor Open alarm 30 3 Close the contactor by controller command 4 Verify the alarms clear and the controller returns to Normal 29 Skip if contactors are not present 30 Contactor Open Alarm may be delayed by imminent LVD Alarm delay if enabled and configured ...

Page 71: ...the Menu Control Operations Uninstall Equipment command for any rectifier that was removed while unpowered MAJ Multiple AC Fail ACF amber Multiple Units green Multiple rectifiers not receiving AC power ac input circuit breakers have opened ac input voltage is out of range 1 Verify rectifier input circuit breakers are closed 2 Verify AC power to rectifiers is available and in range 3 If problem not...

Page 72: ... failed A rectifier high voltage shut down 31 1 Verify that there is no obstruction of the airflow path and fans are turning 2 Reset the rectifier by removing the rectifier waiting approximately 30 seconds and replacing the rectifier 3 If problem persists replace the rectifier 4 If problem persists call your local field representative 31 When a rectifier or converter senses an over or under voltag...

Page 73: ...controller 1 Remove controller and reset the rectifiers by removing the rectifiers waiting approximately 30 seconds and replacing the rectifiers 2 If output voltage does not go to set point previously set by user call your local field representative MAJ High Voltage Fail red multiple Units green High output voltage from rectifier s Rectifier s high voltage shut down 32 Internal rectifier s failure...

Page 74: ...se s MAJ Contactor Open Norm green Red One or more LVD contactors are manually forced open Place disconnect switch s in ON position MIN Battery High Temperature Norm green green Batteries have exceeded temperature threshold set by user 1 Check the threshold setting 2 Call your local field representative BD AC DC 54 48V1 1000A FLOAT Display Red green green red Minor Distribution red amber BD AC DC ...

Page 75: ...s slot If so perform the following steps 2 Remove the controller input power connector for 1 minute and then reset 3 If problem persists replace controller with new controller board 4 If problem persists call your local field representative MIN Minor Communication Fail Fail red blink one Unit green Rectifier lost communication with controller 1 Reset the rectifier by removing the rectifier waiting...

Page 76: ...er conditions with blinking red LEDs 2 Correct communication with each device 3 Issue the Menu Control Operations Uninstall Equipment command This only removes this alarm for unconnected devices 4 Replace Distribution Module Board 5 If problem persists call your local field representative MIN Clock Battery Low Norm green green Controller Clock Battery Is Low 1 Replace the Controller Clock Battery ...

Page 77: ...r maximum display values 600A for loads 800A for battery Norm green green One or both QS871A shunt inputs is open circuit 1 Verify that the respective shunt has its green and yellow wire connections attached used for the current measurements 2 Verify the shunt connection to the QS871A is good by verifying the green and yellow wire connections from the shunt follows through to the 10 pin connector ...

Page 78: ...ctifier Converter Status LEDs with Controller Status information 3 Use the table below as a troubleshooting guide Rectifier Converter LEDs Table 11 Rectifier Converter LEDs LEDs 33 Condition Normal operation No alarms inputs and outputs are in their normal range communicating with the system controller Unpowered No input or output voltage present 1 Remove and reinsert unit 2 Check input voltage wi...

Page 79: ...unit If fault remains and other units are functioning correctly replace unit Communication Fail Blinks to indicate the unit is not communicating with a system controller Remove and reinsert unit If fault remains and other units are communicating correctly replace unit Voltage Temp VT Probes Checking for Defective VT Probes If a Voltage Channel Failure and or Thermal Probe Failure alarm occurs Step...

Page 80: ...embly ports 1 are suitable for connection to intra building or unexposed wiring or cabling 2 can be connected to shielded intra building cabling grounded at both ends Grounding Bonding Network Connect to an Isolated Ground Plane Isolated Bonding Network or an Integrated Ground Plane Mesh Bonding Network or Common Bonding Network Installation Environment Install in Network Telecommunication Facilit...

Page 81: ...7 TFLT 4 PCRVR 36 MNFO 68 TBST 5 PCRVC 37 BDO 69 TRTN 6 PCRVO 38 BDC 70 PBTR 7 PCREO 39 BDR 71 PBT 8 PCREC 40 ACFR 72 OS 9 PCRER 41 ACFC 73 TR1 10 PMJAR 42 ACFO 74 TEQ 11 PMJAC 43 RFAO 75 IN 5 12 PMJAO 44 RFAC 76 IN5 R 13 PMJEO 45 RFAR 77 RO 14 PMJEC 46 HVR 78 ROR 15 PMJER 47 HVC 79 TR2 16 PMJVR 48 HVO 80 TR4 17 PMJVC 49 UR1O 81 RBRPO 18 PMJVO 50 UR1C 82 IN 1 19 PMNAO 51 UR1R 83 IN 2 BTP 20 PMNAC ...

Page 82: ...ower Major External 13 PMJEO 14 PMJEC 15 PMJER Power Major Visual 16 PMJVR 17 PMJVC 18 PMJVO Power Minor Audio 19 PMNAO 20 PMNAC 21 PMNAR Power Minor Visual 22 PMNVR 23 PMNVC 24 PMNVO Power Minor External 28 PMNER 29 PMNEC 30 PMNEO Major Fuse 31 MJFO 32 MJFC 33 MJFR Minor Fuse 34 MNFR 35 MNFC 36 MNFO Battery On Discharge 37 BDO 38 BDC 39 BDR AC Fail 40 ACFR 41 ACFC 42 ACFO Rectifier Fail 43 RFAO 4...

Page 83: ... TR1 General Purpose Input 4 Previously TEQ 74 IN 4 Previously TEQ General Purpose Input 5 Previously Engine Transfer 75 IN 5 Previously ETR General Purpose Input 5 RTN Previously Engine Transfer Return 76 IN 5R Previously ETRR Reserve Operation 77 RO Reserve Operation RTN 78 ROR Transfer Rectifier 2 79 TR2 Transfer Rectifier 4 80 TR4 Reserve Battery Emergency Power Off 81 RBRPO General Purpose In...

Page 84: ... external 1K ohm 2W current limiting resistor at the source if not using standard Lineage Power LVD circuit cards or controller This circuit is used to inform the controller that the monitoring circuit of a Low Voltage Disconnect device has failed In standard Galaxy Power Systems the Bay Interface Card BIC monitors these alarms and informs the Controller through the serial interface connection Low...

Page 85: ...s Table 15 TR Leads and Associated Rectifiers TR Signal Rectifiers Held OFF by TR Signal TR1 G01 G02 G09 G10 G17 G18 G25 G26 G33 G34 G41 G42 G49 G50 G57 G58 TR2 G03 G04 G11 G12 G19 G20 G27 G28 G35 G36 G43 G44 G51 G52 G59 G60 TR3 G05 G06 G13 G14 G21 G22 G29 G30 G37 G38 G45 G46 G53 G54 G61 G62 TR4 G07 G08 G15 G16 G23 G24 G31 G32 G39 G40 G47 G48 G55 G56 G63 G64 Additional information on the Rectifier...

Page 86: ...ing guide Size as required by the National Electric Code NEC and or local codes Safety Tested Limits Refer to the equipment ratings to assure current does not exceed Continuous Load List 1 60 of protector rating Maximum Load List 2 typically end of discharge 80 of protector rating GMT Style Fuses Use only fuses provided with safety caps Field wired Conductors Follow all National Electric Code NEC ...

Page 87: ...esent on the ringer output connectors Use the following precautions in addition to proper job training and safety procedures Use only properly insulated tools Remove all metallic objects key chains glasses rings watches or other jewelry Follow Lock Out Tag Out LOTO procedures customer specified site specific or general as appropriate Disconnect all power input before servicing the equipment Check ...

Page 88: ...e and rating of fuse Das System ist ein Gerät der Schutzklasse I Überspannungs Kategorie II Power Supply is a Class I equipment overvlotage category II Ausgangsspannungen und stöme DC 58 V SELV Output Voltage and Current Das Gerät darf nur in Räumen mit beschränktem Zutritt aufgestellt werden Install only in limited access rooms Nur ausgebildetes Personal Nur für Aufstellung auf Boden oder einer a...

Page 89: ...ón Installation Instructions Voltaje Voltage 24 48 Corriente Current Max 1200 A Frecuencia Frequency 50 60Hz Voltaje y corriente de salida Output Voltage and Current Temperatura máxima de operación Maximum Operation Temperature 45 C 113 F Sin cabina contra incendios suelo no combustible No fire enclosure non combustible floor Evaluado en EN60950 Evaluated to EN60950 ...

Page 90: ...uide H5692448 850050111 Issue 03 August 2017 90 Revision History Issue Date Comment 1 2016 April Initial release 2 2016 June Updated Table 2 3 2017 August Add Supplemental Frame update battery connections and load wiring ...

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