GE 4100 Series Data Manual Download Page 1

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GE Zoneline

packaged

terminal air conditioners

2010 contract sales architects and engineers data manual

Summary of Contents for 4100 Series

Page 1: ...GE Zoneline packaged terminal air conditioners 2010 contract sales architects and engineers data manual ...

Page 2: ...g with Electric Heat MODEL NUMBER COOLING Btuh EER AZ41E07DAP 6800 6600 12 2 12 2 AZ41E09DAP 9000 8800 11 8 11 8 AZ41E12DAP 11200 11000 11 3 11 3 AZ41E07EAP 6800 12 2 AZ41E09EAP 9000 11 8 AZ41E12EAP 11200 11 3 6100 Series Heat Pump with Backup Electric Heat MODEL NUMBER COOLING Btuh EER Reverse Cycle BTUH COP AZ61H07DA 7200 7000 13 2 13 2 6400 6200 4 0 4 0 AZ61H09DA 9400 9200 12 7 12 7 8300 8100 3...

Page 3: ...204D30P RAK4307 16000 15450 4700 4530 21 2 22 4 30 Electric Heat Amps include electric heater and fan motor current draw Units connected through sub base do not require an LCDI or AFCI device since they are not considered to be line cord connected Each 230 208 volt sub base kit consists of sub base with appropriate receptacle for minimum circuit amperage chaseway to route power connector from sub ...

Page 4: ...t from the front coil of the saddlebag to the rear coil without power consumption This assembly uses R 410A as the refrigerant and is not connected to the regular Zoneline refrigerant circuit As warm humid air is pulled through the pre cool front section of the heat pipe the heat removed from the air is absorbed by the refrigerant causing the refrigerant to change to a gas and flow to the re heat ...

Page 5: ...Load 44 Latent System Capacity 44 Normal Yearly Operating Data 45 Schematics 46 49 Product Specifications Suggested Bid Form Specifications 50 51 Zoneline Chassis Nomenclature Receptacles Sub Bases 52 Installation Specifications 53 Complete Accessory List 54 General Installation Suggestions 55 56 Warranty 56 Notes 57 58 Alphabetical Index 59 Back Cover 60 Important Notice Equipment used as a prima...

Page 6: ... Coil Frost Control Central Desk Control Interface Remote Thermostat Control Interface Random Restart Electronic Temperature Limiting Smart Fan Fan Cycle Continuous Control Transfer Fan Interface Reverse Cycle Defrost and Simultaneous Supplemental Resistance Heat on Heat Pumps Quick Heat Recovery Deluxe Line Optional Features Corrosion Protection Internal Condensate Removal on 6100 Series Heat Pum...

Page 7: ...peration and can be the cause of failure not covered by the warranty Components of the Zoneline System Typical Installation Deluxe Series shown See pages 22 and 32 for information on electrical sub bases and chaseway See pages 37 39 for information on ducted installations RAK601 602 Duct Extension Register and Trim Flange RAK6052 Duct Adapter Wall Case RAB71A Steel Insulated RAB77A4 SMC Molded Wal...

Page 8: ...y setting 2 speed Hi Low Hi Low Hi Low Cool heat only settings Hi Low Auto Hi Low Auto Hi Low Auto SmartFan Fan Cycle Control Standard Standard Standard Auto power recovery Standard Standard Standard Automatic Compressor Restart Delay Standard Standard Standard Freeze Sentinel 41F Standard Standard Standard Heat Sentinel 85F Standard Standard Standard Automatic indoor frost control Standard Standa...

Page 9: ...ic Resistance Heat Lock Out To maximize the savings of the heat pump operation the Zoneline heat pumps do not utilize the resistance heater when the outdoor temperature is above 46 F during normal operation The resistance heat is used in the Quick Heat Recovery feature Automatic Emergency Heat Automatically uses electric resistance heat if the heat pump output is not sufficient to maintain selecte...

Page 10: ...ning operation and will shut off when the room temperature reaches 80 F This will help dehumidify the air and lower high temperatures so the guest will not be entering an extremely hot room Indoor Coil Frost Control Prevents indoor coil from freezing and causing complaints due to lack of cooling Frost can form on the indoor coil when the unit is operated in cooling when outdoor temperatures are lo...

Page 11: ...r operating costs Zoneline vent openings are not intended to be the source of make up air for building ventilation systems due to the additional heating or cooling loads generated Corrosion Protection Optional 4100 and 6100 Series units may be ordered with special protection to better withstand damage from salt air and salt water in seacoast areas Corrosion protection is standard on the Dry Air 25...

Page 12: ...corresponding to the mode you are choosing and the correct HEAT COOL LED is lit Press the up or down arrow to change the mode setting selection second digit in the display Press the MODE button to move to the next feature or the AUX SET button to exit the set up process Mode 2 Load Shedding Central Desk Control The default setting for Mode 2 is OFF This feature is active only if the unit is connec...

Page 13: ... to 80 F 7 76 F to 85 F 7 60 F to 85 F Mode 6 Remote Thermostat Class 2 The default setting for Mode 6 is OFF Setting this mode to ON will allow the unit to operate with a Class 2 Remote Control Wall Thermostat Mode 7 Duct Mode The default setting for Mode 7 is OFF This setting is used when the unit is installed using a duct adapter kit If the unit is ducted the Duct Mode needs to be set to ON Thi...

Page 14: ...nergy management system to be sure it is compatible with GE Zoneline units Zoneline units have standard connectors factory installed to provide a CDC interface that permits the unit to be connected to most of the energy management systems The devices connected to the Zoneline units require no power supply or transformers external to the unit Important CDC Comments all series applicable 1 When the ...

Page 15: ...ng may be concealed by the sub base Thermostat wiring should not be run parallel to line voltage wires since induced current may cause erratic operation All Zoneline 4100 and 6100 Series units are adaptable to Class 2 remote low voltage thermostat The only additional field supplied components are the remote thermostat and wiring necessary to connect it The controls on the unit are not functional w...

Page 16: ... low fan speed reduces the operating sound level of the unit Field Wiring Terminal R 24V AC GL Low Speed Fan GH High Speed Fan B Reversing Valve Y Compressor W Heater C Common Feature Heat Pump Electric Heat Indoor Frost Control Yes Yes Freeze Sentinel Yes Yes Heat Sentinel Yes Yes Auto Fan Speed No No Electronic Temperature Limiting No No Switch to Resistance Heat Based on Indoor Temperature Dete...

Page 17: ... below 1 Turn on the unit and ensure it is working properly BEFORE proceeding 2 Unplug the unit or disconnect power and remove the room cover 3 Connect the thermostat wiring per the appropriate diagram colors for your model 4 Plug the unit back in or reconnect power 5 Press the Aux Set button once The letters AU will appear in the display 6 Press the mode button until the number 6 appears in the l...

Page 18: ...also have electric resistance heaters as backup to heat pump operation At some point the heat pump is unable to provide sufficient heat to adequately warm the room Many Packaged Terminal Heat Pumps cease heat pump operation and change to more expensive resistance heat at some pre determined outdoor temperature to compensate for the inability of the heat pump to maintain room temperature This point...

Page 19: ...erage and the power connection kit used See pages 3 and 42 43 for information on power connection kits and available heater capacities An option is provided in the auxiliary controls Mode 8 to allow the unit to operate only in resistance heat The use of this option significantly increases the cost for heating Heat pump defrost Zoneline 6100 Series Zoneline heat pumps utilize a reverse cycle demand...

Page 20: ...onditioner is oversized cooling capacity is greater than required for the specific application the unit will typically cool the space down to the desired temperature thermostat set point too quickly The compressor then begins to cycle on and off Dehumidification only takes place when the compressor is operating A typical result in a hot humid climate could be a cool but excessively humid space Hea...

Page 21: ... Depths RAB7116 16 RAB7124 24 RAB7128 28 RAB7131 31 42 13 3 4 16 1 1 2 TYP 1 2 6 21 36 A 1 2 SQ HOLE 2 REQ D 1 2 DIA HOLE 3 REQ D 2 3 4 5 5 8 4 6 19 36 16 1 4 13 7 8 1 1 2 42 1 8 1 2 SQ HOLE 2 REQ D 9 16 2 7 8 5 5 8 4 1 2 DIA 3 REQ D RAB71 42 RAB77 42 1 8 RAB71 13 3 4 RAB77 13 7 8 42 TOP VIEW GRILLE ROOM CABINET INSIDE ROOM CABINET SIDE VIEW RAB71 20 7 8 RAB77 21 OUTSIDE RAB71 16 RAB77 16 1 4 GRIL...

Page 22: ...allations must conform to any and all local electrical codes and regulations Permanent connection generally means wiring to the unit must be contained in an enclosed chaseway where access to the wiring connections is more restrictive than a normal line cord plugged into a receptacle NEC requirements may be met by using flexible or rigid conduit to contain the wiring between the unit and a junction...

Page 23: ...type of installation The unit may be installed high in the wall and these installations usually require a remote thermostat and are discussed on pages 15 and 16 Regardless of the installation there are several things to consider when selecting a location for installing the unit For instance drapery location could interfere with air discharge and placement of furniture may have an impact on the per...

Page 24: ...tional support should be located both near the wall and at the front of the wall case Sub base RAK204 Series with four leveling legs provides an excellent support for the unit in this type of installation See page 28 for details of this type of installation In existing construction common practice is to remove a pane of glass metal wood or other construction material and build a frame around the w...

Page 25: ... opening is greater than the case dimensions spacers must be used on the sides between the wall case and the wall support structure to prevent distorting the wall case 3 Caulk or gasket the entire opening on the outside between the wall case and exterior wall surface four sides to provide total water and air seal 4 Caulk or gasket room side opening between wall case and interior wall surface four ...

Page 26: ...led MAIN STUDS JACK STUD HEADER MOUNTING SCREW HOLE LINTEL Framing detail for this construction is as shown in Figure 1 Note use of lintel under first course of brick above the Zoneline case Do not use the case as a lintel Mounting screw holes shown are to be made by the installer NO HOLES PERMITTED IN BOTTOM OF CASE EXCEPTION RAD10 DRAIN KIT Choice of attachment devices through both ends of case ...

Page 27: ...ONDUIT WALL RECEPTACLE BY OTHERS FINISHED FLOOR OR TOP OF CARPET Caulk around perimeter of wall case all four sides where it joins the building Interior and Exterior CAULK 1 4 CAULK LINTEL RAB71A 13 3 4 RAB77 13 7 8 20 7 8 RAB71A 21 RAB77 ROOM CABINET 2 MIN MOUNTING SCREWS BY INSTALLER RAB71A 16 RAB77 16 1 4 WALL CASE OUTDOOR GRILLE SIDE CHANNEL 3 MIN 5 MAX 1 5 16 FINISHED FLOOR OR TOP OF CARPET S...

Page 28: ...E ANGLE FIELD SUPPLIED RAB71A 22 1 4 RAB77 22 3 8 WITH RAG61 63 RAB71A 21 1 8 RAB77 21 1 4 WITH RAG60 RAB71A 16 RAB77 16 1 4 RECEPTACLE BY OTHERS MIN 2 SUPPORTS FIELD SUPPLIED FLOOR USE NO SCREWS IN BOTTOM OF CASE 16 ROOM CABINET WALL CASE OUTDOOR GRILLE CASE ANGLE FIELD SUPPLIED RAB71A 22 1 4 RAB77 22 3 8 WITH RAG61 63 RAB71A 21 1 8 RAB77 21 1 4 WITH RAG60 RAB71A 16 RAB77A 16 1 4 16 WALL OR WINDO...

Page 29: ...RAB77 42 1 8 FINISHED EXTERIOR WALL ROOM CABINET RAB71A 13 3 4 RAB77 13 7 8 ADJACENT WALL ADJACENT WALL D A C D 27 1 4 TOP VIEW 2 1 2 Caulk around perimeter of wall case all four sides where it joins the building Interior and Exterior ROOM CABINET LINTEL FRONT VIEW ELECTRICAL RECEPTACLE BY OTHERS FLUSH MOUNTED WALL OPENING 16 1 4 x 42 1 4 MIN FOR RAB71A 16 1 2 x 42 3 8 MIN FOR RAB77 See page 43 fo...

Page 30: ...itionally sealed with a quality grade sealant 2 T he wall case and extension should be connected prior to installation in the wall opening A quality grade sealant should be applied to all four 4 butting flanges Use bolts and nuts or oversized self tapping screws driven from the wall case to the extension to attach the two assemblies Clean all drain holes of excess sealant The assembly must be free...

Page 31: ...NTED TO WALL SURFACE A SPLITTERS MUST BE USED SEE PAGE 30 B D C A B Caulk around perimeter of wall case all four sides where it joins the building Interior and Exterior 1 WIDE 45 DRIP LIP FLASHING OUTDOOR GRILLE CASE For an installation that will provide better protection against water infiltration GE recommends the use of one of the deeper RAB71 Series wall cases offered as special order items Se...

Page 32: ...SEE NOTE LEFT SIDE INTERIOR ADJACENT WALL 12 3 4 12 7 8 13 LEVELING SCREW KNOCKOUT SIZE LARGE 1 1 8 DIA SMALL 7 8 DIA KNOCKOUTS ENCLOSURE 4 REAR 4 BOTTOM SHOWN WITH ACCESS COVERS REMOVED NOTE CAUTION REMOVE KNOCKOUTS FROM INSIDE OUT SIDE VIEW WITH WALL CASE SHOWN IN PLACE FINISHED FLOOR 3 MIN ADJUSTABLE TO 5 1 5 16 2 3 8 INTERIOR WALL RAB71A 16 RAB77 16 1 4 7 8 1 1 2 FINISHED FLOOR RAB71A 16 RAB77...

Page 33: ...E USING TYPE A SCREWS 6 TYPE A SCREW TYPE C SCREW ACCESS PLATES TYPE C SCREW TYPE B SCREW SIDE CHANNELS ARE ADJUSTABLE FROM 13 3 4 TO 2 3 8 IN LENGTH BY BREAKING OFF SECTIONS OF SIDE CHANNELS NOTE IF METAL CASE DOES NOT HAVE SCREW HOLES 5 32 DIA HOLES MUST BE DRILLED 6 FROM EACH SIDE IN FRONT FLANGE SEE INSERT Electrical wiring may enter the sub base through any of the knockout holes provided in t...

Page 34: ...ince the dew point is humidity as well as temperature related there may be more condensate on days when the relative humidity is high Heat Pump Condensate Disposal Since the outdoor coil is cold during heat pump operation the condensate water cannot be deposited on the outdoor coil as the water would cause frost to form on the coil This frost would block the airflow through the coil and greatly re...

Page 35: ...cipitation to flow into the wall case and drain through two drain holes in the rear of the wall case If there is more water in the wall case than can be drained through these holes it will drain through the three overflow drain holes These drain holes must not be blocked when mounting or caulking the wall case For those installations where water draining from the drain holes is objectionable or wh...

Page 36: ...case prior to installation of the case in the wall It may be located anywhere on the room side portion except for sub base installations For these the drain should be at least 3 from the indoor edge of the case so as to adequately clear the sub base 3 A template is furnished with the kit for locating the necessary three holes in the case bottom two to provide a securing means and one to provide a ...

Page 37: ... does not exceed the 44 length Even in single applications the mounting flange must be cut off one end of the duct to accept the collar and supply register Mounting Collar and Supply Register RAK602 These components are included in the Duct Extension Kit RAK601 They may be ordered separately for installations where two duct extensions are made from one RAK601 Ducted Application Considerations When...

Page 38: ...on discharge grille mounting collar and discharge grille Duct extension must be cut to required length Two ducted installations may be made from one kit if the combined ducted length is less than 44 RAK602 kit contains mounting collar discharge grille and mounting hardware necessary for second installation 5 F iller strip field supplied actual width depends upon wall case projection into room A fl...

Page 39: ...T LOCATIONS CAULK RAG60 1 4 RAG61 63 1 3 8 Caulk around perimeter of wall case all four sides where it joins the building Interior and Exterior 1 4 MIN 2 29 32 2 3 8 min when installed with RAK204 RAG60 1 4 RAG61 63 1 3 8 3 11 16 RAK 204 3 MIN 5 MAX FINISHED FLOOR 16 1 8 TRANSITION ROOM CABINET WALL CASE CAULK CAULK CAULK CAULK CAULK CAULK Caulk around perimeter of wall case all four sides where i...

Page 40: ...ocolate RAG67 Extruded Aluminum Grille The RAG67 is made from extruded anodized aluminum for use where an aluminum architectural grille is preferred The RAG67 is available in a clear finish and may be special ordered from GE in other colors Minimum order quantities may be required Contact your General Electric salesperson for details All grilles are installed and secured to the wall case from the ...

Page 41: ...t attached directly to the wall case a field supplied splitter or gasket is required between the chassis and the louver to prevent recirculation It is important that the above criteria be followed since a louver that is too restrictive or allows recirculation will reduce the unit s capacity and efficiency increase the electrical current draw cause intermittent operation due to the compressor overl...

Page 42: ...ring to connect the sub base to building wiring and a short line cord with a self aligning nine pin connector to connect to chassis and plug into the receptacle in the sub base Permanent or direct wired installation of a 230 208 volt unit requires a junction box kit RAK4002A which attaches to the chassis to form an enclosed junction box The short sub base line cord may not be used without the sub ...

Page 43: ...s first introduced Some of these changes require alterations to be made when replacing an older unit with a new chassis Line Cord Connected Units The plug configuration of new line cord connected units complies with the current NEC standards Older installations may have wall receptacles that conformed to NEC standards at the time the building was constructed and may not match the configuration of ...

Page 44: ...30 RAK5302 RAK5307 MODEL NUMBER 265 V 265 V 265 V AZ41E07EA 9 6 13 3 N A AZ41E09EA 9 6 13 3 18 6 AZ41E12EA 9 6 13 3 18 6 AZ41E15EA 9 6 13 3 18 6 AZ61H07EA 9 6 13 3 N A AZ61H09EA 9 6 13 3 18 6 AZ61H12EA 9 6 13 3 18 6 AZ61H15EA 9 6 13 3 18 6 All versions Electric Heat Amps include electric heater and fan motor current draw Latent System Capacity The total capacity of an air conditioner is made up of...

Page 45: ...gs 7 049 520 Glasgow 8 996 410 Great Falls 7 750 420 Missoula 8 125 350 NEBRASKA Grand Island 6 530 770 Omaha 6 612 750 NEVADA Ely 7 733 500 Las Vegas 2 709 1 980 Reno 6 332 520 NEW JERSEY Newark 4 589 710 NEW MEXICO Albuquerque 4 348 1 040 Clayton 5 158 720 Silver City 3 705 1 260 NEW YORK Albany 6 875 480 Binghamton 7 286 310 Buffalo 7 062 450 New York 4 811 790 Rochester 6 748 470 Syracuse 6 75...

Page 46: ...Typical 4100 Series 230 208 Volt Wiring Diagram 46 ...

Page 47: ...47 geappliances com Typical 4100 Series 230 208 Volt Schematic Diagram ...

Page 48: ...48 Typical 6100 Series 230 208 Volt Wiring Diagram ...

Page 49: ...49 geappliances com Typical 6100 Series 230 208 Volt Schematic Diagram ...

Page 50: ...ets the test requirements of applicable A R I Standard 310 for Packaged Terminal Air Conditioners and 380 for Packaged Terminal Heat Pumps 80 F dry bulb 75 F wet bulb 80 relative humidity Suggested Bid Form Specifications Condenser and evaporator coils to be constructed of copper tubing and aluminum plate fins designed to achieve EER and COP rating of the unit Indoor and outdoor airflows that matc...

Page 51: ...ons Grilles shall be of material and design specified Special grilles or customer louver sections to be supplied by others will conform to a minimum of 65 free area as calculated by Ashrae to allow for proper unit operation and shall be submitted to the PTAC PTHP manufacturer if requested for feasibility and airflow characteristics Specifications for Sub Base if required Sub Base Each unit shall h...

Page 52: ...e plugged into a receptacle a line cord kit would be used if the unit is to be permanently connected a permanent connection kit would be used 265 volt cord set units must be installed in compliance with National Electrical Code Power connection kits Required on all models See specification sheet for heater KW and branch circuit ampacity RAK3153 3203 3303 230 208 volt line cord connection kit RAK41...

Page 53: ...0 6 3 6 8 Amperes L R 19 0 21 0 29 5 31 0 Reverse cycle heat BTUH 6 400 6 200 8 300 8 100 10 600 10 400 14 000 13 900 COP 4 0 4 0 3 8 3 8 3 7 3 7 3 3 3 3 Heating Watts 470 455 645 630 850 835 1 245 1 235 Heating Amperes 2 2 2 4 3 1 3 3 4 1 4 5 5 8 6 3 Weight Net Ship 94 1 107 1 101 4 114 4 102 1 115 1 100 8 113 8 265V Models AZ41E07E AZ41E09E AZ41E12E AZ41E15E AZ41E07EAP AZ41E09EAP AZ41E12EAP Capa...

Page 54: ...2 RAK205CW Chaseway for Sub Base 22 RAK3153A Universal Power Cord 4100 6100 series 15 Amp 230 208 V 2 40 2 32 kW heat 42 RAK3203A Universal Power Cord 4100 6100 20 Amp 230 208 V 3 3 3 2 kW heat 42 RAK3303A Universal Power Cord 4100 6100 30 Amp 230 208 V 4 7 4 53 kW heat 42 RAK4002A Direct Connect Junction Box 230 208 volt units 4100 6100 Series 42 RAK4002B Direct Connect Junction Box 230 208 volt ...

Page 55: ...be run through the sub base entering the rear and exiting through one of the front panels When the room cabinet is in place the CDC or remote thermostat wiring is usually not visible to someone standing or sitting in the room Do not run the low voltage wiring in conduits with line voltage wiring or near uninsulated line voltage wiring since induced current can interrupt the low voltage controls Co...

Page 56: ...same duct components If the existing chassis is a slope front discharge and the duct dimensions are 7 3 32 high by 6 1 2 wide only the RAK7022 transition piece is required to install a 4100 or 6100 Series unit in the ducted installation There were a number of Zoneline units installed in ducted installations that did not use a GE duct adapter The easiest way to determine if the existing duct adapte...

Page 57: ...57 geappliances com Notes ...

Page 58: ...58 Notes ...

Page 59: ... Installation Suggestions 55 56 Heat Pumps and Energy Savings 18 19 Introduction to Zoneline units 6 Latent System Capacity 44 Maximum Connected Load 44 Mini Specs 4100 2 Mini Specs 6100 2 Mini Specs Power Connection Kits and Nomenclature 3 Normal Yearly Operating Data 45 Remote Thermostat Control 15 17 Schematics 46 49 Installation Specifications 55 Suggested Big Form Specifications 50 51 Table o...

Page 60: ...dable performance Today the GE tradition of quality and innovation continues GE has a policy of continuous improvement of its products and reserves the right to change materials and specifications without notice 2010 General Electric Company Pub No 20 S080 PC60486 Before purchasing an appliance read important information about its estimated annual energy consumption or energy efficiency rating tha...

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