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ZZZ-184.41218MR.0312-21.GP.EN.doc 

                      WEB VERSION 

            1 

 

 

 

41218MR-12 

SAND

 

41218MR-32 

SLATE

 

 

12 X 18 SOLARIUM   

  ASSEMBLY INSTRUCTIONS 

 

DO NOT DESTROY THE BOXES UNTIL COMPLETELY ASSEMBLED

 

PLEASE VERIFY THE CONTENT OF EACH BOX AGAINST THE LIST OF PARTS 

Three adults required for assembly 

Base Dimensions 12’ ½”x18’11” 

Largest Dimensions 12

’10”x19’9” 

Overall Height 110’’ 

APPROX. 

Summary of Contents for 41218MR-12

Page 1: ...LATE 12 X 18 SOLARIUM ASSEMBLY INSTRUCTIONS DO NOT DESTROY THE BOXES UNTIL COMPLETELY ASSEMBLED PLEASE VERIFY THE CONTENT OF EACH BOX AGAINST THE LIST OF PARTS Three adults required for assembly Base Dimensions 12 x18 11 Largest Dimensions 12 10 x19 9 Overall Height 110 APPROX ...

Page 2: ...tions and check that all parts are present in the boxes If any parts are missing refer to warranty information A 6ft 1 8m stepladder Phillips screwdriver tape measure level mallet and a tarp to place parts on will be required for assembly not included Remove top protective film from roof panels prior to assembly DO NOT remove bottom protective film until ready to insert roof panels so as to identi...

Page 3: ...chaser with the bill In order to properly exercise your warranty please comply with the following Carefully inspect the contents of the carton for missing or damaged components Should you discover damaged or missing parts do not return the product to the place of purchase but contact Gazebo Penguin Customer Service Department at the numbers listed below Montreal 514 276 3485 Elsewhere 1 800 737 71...

Page 4: ... CONNECTING PIECE 78 9 E 4 14 08 130 12 FRAME NEXT TO DOORS extra holes B 2 2 08 167 12 SCREW M6 63 5 Ee 1 28 08 158 12 SCREW M6 16 Bb 1 140 08 162 12 TOP DOOR RAIL LEFT 81 9 F 4 1 08 159 12 SLIDING DOOR REGULAR C 2 1 08 221 12 TOP DOOR RAIL RIGHT 81 9 F1 4 1 08 161 12 SCREW M6X70 Cc 1 12 08 163 12 BOTTOM DOOR RAIL LEFT 81 9 G 4 1 12 037 12 CAPNUT M5X60 Cc 2 1 12 08 220 12 BOTTOM DOOR RAIL RIGHT 8...

Page 5: ...2 17 044 12 RAFTER 78 9 L 4 7 08 189 12 ACORN NUT Hh 1 5 17 057 12 ROOF PANEL Ll 6 4 08 139 12 CONNECTING PIECE 78 9 I 4 8 08 164 12 TOP CAP M 4 1 08 193 12 PLASTIC PLUG Ii 1 28 17 058 12 ROOF PANEL Mm 5 4 08 140 12 CONNECTING PIECE 78 9 J 4 8 08 166 12 CENTRAL HUB N 4 1 17 055 12 ROOF PANEL Jj 5 4 08 134 12 UPPER DOOR RAIL END CAP Nn 1 2 17 043 12 RAFTER 89 9 K 4 8 17 049 12 COVER FOR RAFTER 88 9...

Page 6: ...ISHING BAR 42 6 Ss 1 4 16 118 12 SCREW M6 X 36 Oo1 1 64 17 048 12 SOLIDIFYING BAR 20 8 T 1 4 17 051 12 GAP COVER BAR 39 7 P 1 16 17 069 12 SOLIDIFYING BAR 39 4 Tt 1 4 18 067 12 SOLIDIFYING BAR BRACKET Pp 1 16 17 045 12 FINISHING BAR 45 2 U 1 4 17 075 12 ROOF PANEL Qq 7 4 17 071 12 FINISHING BAR 45 2 U1 1 4 17 053 12 END CAP R 1 16 17 047 12 SOLIDIFYING BAR 20 8 V 1 4 17 076 12 ROOF PANEL Rr 7 4 17...

Page 7: ...5 Ww 1 12 11 598 12 HORIZONTAL BAR FOR DOOR FRAME 81 1 Zz 2 2 17 072 12 MIDDLE DOOR ROOF RAFTER 78 9 Xx 4 1 15 124 12 STEEL ANGLE Z1 assembled on rafter K 4 8 17 060 12 ROOF PANEL Y 6 4 15 125 12 STEEL ANGLE Z2 assembled on rafter L 4 7 11 597 12 VERTICAL BAR DOOR FRAME 78 7 Yy 2 2 19 102 12 STEEL ANGLE Z3 assembled on rafter Xx 4 1 NOT INCLUDED IN THE BOX DESCRIPTION COLOUR PART SPRAY PAINT SAND ...

Page 8: ...6 4 08 133 32 CONNECTING PIECE 78 9 E 4 14 08 130 32 FRAME NEXT TO DOORS extra holes B 2 2 08 167 32 SCREW M6 63 5 Ee 1 28 08 158 32 SCREW M6 16 Bb 1 140 08 162 32 TOP DOOR RAIL LEFT 81 9 F 4 1 08 159 32 SLIDING DOOR REGULAR C 2 1 08 221 32 TOP DOOR RAIL RIGHT 81 9 F1 4 1 08 161 32 SCREW M6X70 Cc 1 12 08 163 32 BOTTOM DOOR RAIL LEFT 81 9 G 4 1 12 037 32 CAPNUT M5X60 Cc 2 1 12 08 220 32 BOTTOM DOOR...

Page 9: ... 2 17 044 32 RAFTER 78 9 L 4 7 08 189 32 ACORN NUT Hh 1 5 17 057 32 ROOF PANEL Ll 6 4 08 139 32 CONNECTING PIECE 78 9 I 4 8 08 164 32 TOP CAP M 4 1 08 193 PLASTIC PLUG Ii 1 28 17 058 32 ROOF PANEL Mm 5 4 08 140 32 CONNECTING PIECE 78 9 J 4 8 08 166 32 CENTRAL HUB N 4 1 17 055 32 ROOF PANEL Jj 5 4 08 134 32 UPPER DOOR RAIL END CAP Nn 1 2 17 043 32 RAFTER 89 9 K 4 8 17 049 32 COVER FOR RAFTER 88 9 O...

Page 10: ...NISHING BAR 42 6 Ss 1 4 16 118 32 SCREW M6 X 36 Oo1 1 64 17 048 32 SOLIDIFYING BAR 20 8 T 1 4 17 051 32 GAP COVER BAR 39 7 P 1 16 17 069 32 SOLIDIFYING BAR 39 4 Tt 1 4 18 067 32 SOLIDIFYING BAR BRACKET Pp 1 16 17 045 32 FINISHING BAR 45 2 U 1 4 17 075 32 ROOF PANEL Qq 7 4 17 071 32 FINISHING BAR 45 2 U1 1 4 17 053 32 END CAP R 1 16 17 047 32 SOLIDIFYING BAR 20 8 V 1 4 17 076 32 ROOF PANEL Rr 7 4 1...

Page 11: ...5 Ww 1 12 11 598 32 HORIZONTAL BAR FOR DOOR FRAME 81 1 Zz 2 2 17 072 32 MIDDLE DOOR ROOF RAFTER 78 9 Xx 4 1 15 124 32 STEEL ANGLE Z1 assembled on rafter K 4 8 17 060 32 ROOF PANEL Y 6 4 15 125 32 STEEL ANGLE Z2 assembled on rafter L 4 7 11 597 32 VERTICAL BAR DOOR FRAME 78 7 Yy 2 2 19 102 32 STEEL ANGLE Z3 assembled on rafter Xx 4 1 NOT INCLUDED IN THE BOX DESCRIPTION COLOUR PART SPRAY PAINT SLATE...

Page 12: ...ROY BOXES UNTIL COMPLETELY ASSEMBLED Tools needed Step Ladder 6 8 2 Phillips Screwdriver Robertson 2 not supplied Rubber Mallet Various Files 12 piece of wood Based on the location decide where you would like to position the two 2 doors panels which can slide open to the left or the right your choice ...

Page 13: ...N 13 Assembly Instructions 12x18 Solarium Pre assembled steel angle Z1 Z2 and Z3 to roof Rafters K L Xx respectively using Bolts Bb To Be Assembled Before Packing 4 Steel Angles Z1 to be attached to the right hole and remaining 4 to the left hole ...

Page 14: ... damage the aluminum parts Make a small pilot hole if necessary under 1 8 and use screws Z to secure 4 corners manually screwing all screws into frame 4 holes 3 After assembling door frame attach to frames B on either side by sliding connecting piece E between the frame and the door frame 4 When assembling angled panels A B you should put the two panels at 135 degree angle then use the angled conn...

Page 15: ...ZZZ 184 41218MR 0312 21 GP EN doc WEB VERSION 15 Step 2 1 Affix gap Cover Bars P by sliding them on the top of the exterior groove of the Regular Frames A B D ...

Page 16: ... 2 Slide Lower Door Rail G into the plastic guide of the Sliding Door C 3 Use Bolts Bb to affix the Plastic Stoppers H one on each end of Top Door Rail F 4 Using a Screw Oo affix the upper door rail End Caps Nn one on each end of Top Door Rail F 5 Similarly follow the above step to assemble the Sliding Door D ...

Page 17: ...g through the Top of Sliding Door Frame C and Top Door Rail F and place a Female Bolt Cc 2 from the other side Once all are inserted tighten them all securely 2 Secure the Bottom Door Rail G using a Bolt Cc with a Washer Gg 3 Similarly follow the above step for Sliding Door D with Top Door Rail F1 and Bottom Door Rail G1 Note Adjust door rail high up for easy sliding of door ...

Page 18: ...Rafters L onto the top of panels going through the Metal Piece Z2 attached to the Rafter L 3 Use Bolts Bb to affix Rafter Xx over the Horizontal Bar For Door Frame Zz at the top of Door opening as shown below Note 1 Rafters must be affixed where panels connect to each other 2 The Central Hub is a heavy part so it requires support while assembling ...

Page 19: ...oof Rafters K onto the remaining panels Note 1 Rafters must be affixed where panels connect to each other 2 Affix the Rafter K such that the extra hole on the bracket Z1 are facing each other as shown below 3 Do not tighten the bolts right away as you may have to adjust the angle when inserting the roof panels ...

Page 20: ...and U1 and align the holes in each bar one on top of the other Place End Caps R under the aligned holes and secure with Bolts Bb 3 Repeat process with all Finishing Bars as illustrated 4 In order to finish the installation of the last Finishing Bar S Ss U U1 you have to unscrew the first screw Bb at your starting point and place an end cap R then re install the screw Bb Note Make sure all screws b...

Page 21: ...rium install all the Brackets Pp using Bolts Bb on the Rafters L K 2 From the inside of the solarium install the Solidifying Bar T Tt V and V1 as illustrated using the Bolts Bb NOTE 1 Make sure all screws bolts are tight But avoid over tightening as it can damage the threading and head ...

Page 22: ... WEB VERSION 22 Step 9 Install the bottom Roof Panels Jj Kk Mm and Rr by sliding them onto Finishing Bars S U Ss and U1 NOTE 1 Please refer to the stickers on how to place the roof panels 2 Make sure all screws bolts are tight TOP VIEW ...

Page 23: ...312 21 GP EN doc WEB VERSION 23 Step 10 1 Install the upper Roof Panel Aa by sliding them on top of roof Rafters K NOTE Please refer to the stickers on how to place the roof panels Hold panels in position until screwed ...

Page 24: ...0312 21 GP EN doc WEB VERSION 24 Step 11 1 Once installation of the Roof Panel Aa is complete affix it using the Cover Roof Bar 0 using the Screws Oo1 on one side only then place another roof panel and repeat this step ...

Page 25: ...ZZ 184 41218MR 0312 21 GP EN doc WEB VERSION 25 Step 12 1 Install the Upper Roof Panels Aa Ll Qq Y by sliding on top of roof Rafters K L except for one Roof Panel Qq while installing Cover Roof Bars 0 01 ...

Page 26: ...ZZZ 184 41218MR 0312 21 GP EN doc WEB VERSION 26 Step 13 1 Use Nut Hh and Washer Gg to affix the Top Cap M to the Central Hub N NOTE This is a heavy part and needs to be handled carefully ...

Page 27: ...ZZZ 184 41218MR 0312 21 GP EN doc WEB VERSION 27 Step 14 1 Install the last upper Roof Panels Qq ...

Page 28: ...ZZZ 184 41218MR 0312 21 GP EN doc WEB VERSION 28 Step 15 1 Once the last roof panel is installed screw last Cover for Rafter O1 to the Rafters L with bolt Oo1 ...

Page 29: ... WEB VERSION 29 Step 16 1 Inside each of the frames panels push two Plastic Plugs Ii into the ground and secure the unit by using two Screws Ee for each panel or use any other type of anchoring suitable for the floor that you are using ...

Page 30: ...ZZZ 184 41218MR 0312 21 GP EN doc WEB VERSION 30 Suggestions The below mentioned are only suggestions in order to permit drainage these will vary depending on your flooring material flatness and slope ...

Page 31: ...ZZZ 184 41218MR 0312 21 GP EN doc WEB VERSION 31 ...

Page 32: ...ZZZ 184 41218MR 0312 21 GP EN doc WEB VERSION 32 NOTE The dimensions are approximate ...

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