Gasboy 1800 Series Installation & Operation Manual Download Page 1 | Manualshive

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Gasboy 1800 Series Installation & Operation Manual Download Page 1

SERIES 70 AND 1800

CONSUMER ELECTRIC PUMPS

INSTALLATION/OPERATION/PARTS

MANUAL

035219

REV. 0259

INSTALLERS - IMPORTANT

In addition to installation information, this manual contains warnings, safeguards
and procedures on the use and care of the Series 70 and 1800 pumps. Please leave
this manual with the pump owner after the installation is complete.

Copyright 1999 by Gasboy International, Inc. All rights reserved.

The information in this document is confidential and proprietary. No further disclosure shall be made without
permission from Gasboy International, Inc. Gasboy International, Inc. believes that the information in this document
is accurate and reliable. However, we assume no responsibility for its use, nor for any infringements of patents or
other rights of third parties resulting from its use. We reserve the right to make changes at any time without notice.

GASBOY INTERNATIONAL, INC. A TOKHEIM SUBSIDIARY LANSDALE, PA

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Summary of Contents for 1800 Series

Page 1: ...by Gasboy International Inc All rights reserved The information in this document is confidential and proprietary No further disclosure shall be made without permission from Gasboy International Inc G...

Page 2: ...ipe threads in the product DO NOT use consumer pumps for pumping fuel or additives into aircraft DO NOT use commercial pumps for direct fueling of aircraft without filters and separators necessary to...

Page 3: ...1820 only Squared Cabinet 2 4 Installing Hose and Nozzle 2 4 Direct Mount on Underground Tank 2 5 Direct Mount on Aboveground Tank 2 6 Pedestal Mount Pump 2 7 Wall Mount 2 8 Vacuum Breaker 2 9 Sectio...

Page 4: ...3 Series 1800 Assembly 6 4 Optional Accessories 6 5 Direct Drive Motor Pump Assembly 6 6 Installation Parts 6 8 1860 and 4860 Meter Register 6 9 Register Assemblies 6 9 1860 3 Wheel Meter Register Mod...

Page 5: ...priming direct drive rotary vane 23 PSI 1 6 bars stainless steel bypass check valve with pressure relief valve Motor 1 3 HP 1725 RPM motor with thermal overload protection and auxiliary AC line Standa...

Page 6: ...1 1 Series 70 and 1820 Features Stripped down versions of Series 70 pumps which mount on customer supplied piping and fittings are available Model 72X has no attachments or register Model 73 has a hos...

Page 7: ...o the location and procedure for turning off power to the dispensing equipment 3 DO use breakaway couplings on discharge hose While not required for tanks under 1100 gallons use is recommended for saf...

Page 8: ...on of the installation it is the installer s responsibility to ensure that any unused openings are plugged SUPPLY LINE UNDERGROUND TANKS If you are using an underground tank pitch the tank away from s...

Page 9: ...L 1820 Pump diagrams shown are for Model 1820 Pump dimensions are the same for all Series 70 pumps PUMP DIMENSIONS MODEL 1820R Pump diagrams shown are for Model 1820R Pump dimensions are the same for...

Page 10: ...inet 5 To reassemble pump cabinet align side panel screw holes with holes on base of cabinet and screw tight Replace the cabinet top and front panel by positioning the back plate and pivoting the asse...

Page 11: ...ction pipe should be long enough to allow 3 clearance from bottom of tank Apply gasoline resistant pipe compound to male threads 4 Lower 1 suction pipe through 2 standard pipe into tank Tighten instal...

Page 12: ...ine resistant pipe compound to male threads 2 Screw install a socket directly into 2 flange in the aboveground tank 3 Lift the pump to the height of the tank and tighten it into the install a socket A...

Page 13: ...ht out horizontally aboveground if desired instead of straight down through the island 6 Slide base down to proper position at the lower end of the pedestal tighten six set screws 7 Screw the 2 male t...

Page 14: ...ers customer supplied 2 Screw mounting flange to pump inlet The flange with the four holes should be away from the pump Pipe thread compound is not required Tighten flange and align parallel with pump...

Page 15: ...ank the ability to break vacuum and prevent siphoning will be lost Using the illustrated methods the tube end may terminate into the annular vapor space between the 1 suction pipe and the 2 mounting p...

Page 16: ...ngs as required Testing the Vacuum Breaker 1 Charge tubing completely with fluid 2 Turn on pump and run for several minutes to purge any air from the system 3 Turn off pump 4 With nozzle at ground lev...

Page 17: ...be sufficient for either 115V 60 cycle or 230V 50 cycle operation 7 The unit must be properly grounded 8 Install an emergency power cutoff if the pump is used for other than personal use In addition t...

Page 18: ...e pump motor is equipped with thermal overload protection If overheated it will shut itself off without any damage to the windings Be sure to turn off the pump power if this occurs As the motor cools...

Page 19: ...ump must be installed in 1 2 threaded rigid metal conduit Do not use knockout boxes and flexible conduit If equipped with a DC pulser AC power wires must be installed in a separate conduit from the DC...

Page 20: ...ls with the squared cabinet come with the wires already extended through the end of a factory installed conduit The 1820R models also come with a junction box which is to be mounted directly beneath t...

Page 21: ...put in the tank to insure that the liquid level is above the bottom of the suction pipe 8 Before placing nozzle into service apply a few drops of light machine oil such as 3 in 1 on the stem Operate...

Page 22: ...ficials for their inspection before the unit is put into service Choose the flow rate at which the meter will be used most often for the zero calibration point For example if the pump is being used wi...

Page 23: ...he procedure for cleaning the stainer can be found in the Maintenance and Troubleshooting section DAILY OPERATION 1 To begin fueling remove the nozzle from the boot and turn on the pump handle 2 If yo...

Page 24: ......

Page 25: ...th mild detergent or soap and water followed by a clean water rinse Avoid abrasive cleaners which may scratch the finish Stubborn stains such as oil or grease will require a stronger cleaner DO NOT us...

Page 26: ...Replace worn rusted or corroded parts immediately with new authorized service parts supplied by GASBOY Replacing parts with incorrect or substandard substitutes will result in unsatisfactory pump ope...

Page 27: ...roblem Pump runs but won t prime or deliver product Is there gas in tank Do you have a nozzle with the anti drain valve removed Must be able to blow air through the nozzle in the direction the fuel fl...

Page 28: ...hose and nozzle Operate pump at full flow Snap nozzle closed and turn off pump If pressure falls to zero rapidly replace check valve and clean and inspect valve seat Inaccurate delivery Calibrate the...

Page 29: ...bent wire as a button hook to hook and withdraw O ring 11 from recess in back of pump cavity Install new seal group 5 in reverse order Make sure recess in back of pump cavity is clean and that O ring...

Page 30: ...ars in gear train 39 40 41 or 44 47 48 and 49 Do not lose spacer washer 43 Disassemble items 8 19 and 28 32 from register Withdraw gear and shaft 27 bearing and seal assembly 36 and O ring 35 Slide ne...

Page 31: ...rn control block 39 by hand to record at least one gallon on the register Make sure O ring seal on the rear of the housing is clean and the O ring 34 is free of nicks or cuts and will lay flat within...

Page 32: ...three retaining rings 20 and drive key 21 Withdraw the drive shaft and gear 14 spacer 15 and all parts of bearing and seal assembly 26 Remove the nylon washer from item 26 and note its location Remov...

Page 33: ...ists Procedures requiring disassembly of portions of the pump should be performed by competent service personnel Do not depend upon the repair service of a general mechanic unless he is thoroughly fam...

Page 34: ...GASBOY Series 70 1820 6 2 9312 SERIES 70 ASSEMBLY...

Page 35: ...ft Not Shown 15 038471 Nozzle 3 4 EBW unl Not Shown 16 034121 Motor Switch Lever 17 066534 Vacuum Breaker Not Shown OPTIONAL ACCESSORIES PART DESCRIPTION 032814 Filter Kit 1820 1820R Contains items s...

Page 36: ...GASBOY Series 70 1820 6 4 9312 SERIES 1820 ASSEMBLY...

Page 37: ...ping Screw 26 Meter Register Assy See breakdown for your model 27 054654 Control Shaft Assy See breakdown 28 Direct Drive Motor Assy See Direct Drive Motor parts breakdown 29 051206 Switch Rod Assembl...

Page 38: ...GASBOY Series 70 1820 6 6 0259 DIRECT DRIVE MOTOR PUMP ASSEMBLY...

Page 39: ...le 1800 F37616 Motor 230V 50 cycle 70 F37461 Motor 230V 50 cycle 1800 19 003065 Base 20 066655 Check Valve Assembly Consists of items 21 25 28 21 029155 Valve Guide 029005 Valve Guide 1800R 22 068680...

Page 40: ...ATION PARTS Item Part No Description 1 003835 Install a Socket 2 021970 2 Coupling 3 045010 2 x 40 Pipe underground 4 045535 2 x 30 Pipe pedestal 5 044380 1 x 32 1 2 Suction Pipe 6 053320 Set Screws 7...

Page 41: ...95 O Ring 14 Register Assembly See below for list 15 053081 Adjusting Screw New Style replaces items 10 12 REGISTER ASSEMBLIES Compatible with new or old style adjusting screw design 3 Wheel Disc Regi...

Page 42: ...GASBOY Series 70 1820 6 10 9312 1860 3 WHEEL METER REGISTER FOR MODEL 1820...

Page 43: ...Rev P is cast inside of housing 33 If other Rev see item 36 NOTE Due to meter redesign meters manufactured after May 10 1995 use the New Style change gears Older meters use the Old Style change gears...

Page 44: ...GASBOY Series 70 1820 6 12 9312 4860 4 WHEEL REGISTER FOR MODEL 72S AND SERIES 1820R...

Page 45: ...Style change gears Older meters use the Old Style change gears Item Part No Description CHANGE GEARS US GALLONS New Style Gasoline or Diesel 22 012491 Control Block 12T 012490 Control Block Bronze 12...

Page 46: ...GASBOY Series 70 1820 6 14 9312...

Page 47: ...t Bracket 15 012641 Drive Block Reset 16 024776 Reset Arm Driver Assy 17 038875 Hex Nut 18 067270 Washer 19 057925 Spring Reset 20 010827 Reset Arm 21 034804 Reset Link 22 020935 Throttle Clip R H OPT...

Page 48: ...GASBOY Series 70 1820 6 16 9312...

Page 49: ...5 Install a Socket 7 022193 Panel Assy Left CRS 022970 Panel Assy Left SS 022988 Panel Assy Left CRS Pulser 022979 Panel Assy Left SS Pulser 8 040754 Panel Back CRS Not Shown 040811 Panel Back SS Not...

Page 50: ...014646 Bracket Pulser 3 043211 Spirol Pin 4 021943 Pulser Coupling 5 025045 Elbow x 90 M F 6 021532 Conduit x 1 3 4 7 025030 Elbow x 90 F F 8 021378 Conduit x 9 1 2 9 039130 Conduit Locknut ITEMS NOT...

Page 51: ...Profit Point Series 1000 FleetKey TopKAT Fuel Point Readers sold with new systems One year from date of start up or 15 mos from date of Gasboy International s invoice to the purchaser whichever comes...

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