GAS GAS MC 85 2023 Owner'S Manual Download

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11 SERVICE WORK ON THE CHASSIS

11.13

Lubricating the steering head bearing

H02387-01

–

Remove the lower triple clamp.

(

p. 45)

–

Install the lower triple clamp.

(

p. 46)

Info

The steering head bearing is cleaned and lubricated in the

course of removal and installation of the lower triple clamp.

11.14

Removing the start number plate

S04332-10

–

Remove screw

–

Unhook the start number plate from the brake line and remove it.

11.15

Installing the start number plate

S04333-10

–

Attach the start number plate to the brake line.

–

Position the start number plate.

Holding lugs

engage in the fender.

S04334-10

–

Mount and tighten screw

Guideline

Start number plate

screw

4 Nm (3 lbf ft)

Summary of Contents for MC 85 2023

Page 1: ...OWNER S MANUAL 2023 MC 85 Art no 3215093en...

Page 2: ......

Page 3: ...materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notic...

Page 4: ...Preparing the vehicle for rides on wet and muddy circuits 22 7 7 Preparing vehicle for high temperatures or slow riding 23 7 8 Preparing the vehicle for low temperatures or snow 23 8 RIDING INSTRUCTI...

Page 5: ...11 44 Changing the hydraulic clutch fluid 66 12 BRAKE SYSTEM 68 12 1 Checking the free travel of the hand brake lever 68 12 2 Adjusting the free travel of the handbrake lever 68 12 3 Checking the bra...

Page 6: ...20 3 Carburetor 111 20 3 1 Carburetor tuning 111 20 3 2 Basic carburetor setting for sandy surfaces 112 20 4 Capacities 112 20 4 1 Gear oil 112 20 4 2 Coolant 112 20 4 3 Fuel 112 20 5 Chassis 112 20...

Page 7: ...trained experts using the special tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a...

Page 8: ...y instructions are highlighted in the text and are referred to at the relevant passages Info Various information and warning labels are attached in prominent locations on the product described Do not...

Page 9: ...ath Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Warning Danger of burns Some vehi...

Page 10: ...respect the rights of others When disposing of used oil other operating and auxiliary fluids and used components comply with the laws and regula tions of the respective country Because motorcycles ar...

Page 11: ...ttp www gasgas com 3 4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is properly carried out as descr...

Page 12: ...EW OF VEHICLE 10 4 1 View of vehicle front left example K01414 10 1 Hand brake lever p 14 2 Clutch lever p 14 3 Fuel tank filler cap 4 Air filter box cover 5 Shift lever p 16 6 Choke p 16 7 Fuel tap p...

Page 13: ...HICLE 4 11 4 2 View of vehicle rear right example K01415 10 1 Stop button p 14 2 Throttle grip p 14 3 Fork part number p 12 4 Foot brake lever p 17 5 Kick starter lever p 17 6 Level viewer for brake f...

Page 14: ...right side of the steering head 5 2 Type label 402154 10 Type label 1is located on the front frame tube 5 3 Engine number 401949 10 The engine number 1is located on the left side of the engine under...

Page 15: ...SERIAL NUMBERS 5 13 5 5 Shock absorber article number H02222 10 The shock absorber part number 1is stamped on the top of the shock absorber above the adjusting ring towards the engine side...

Page 16: ...ed using the hand brake lever 6 3 Throttle grip S04275 11 Throttle grip 1is fitted on the right side of the handlebar 6 4 Stop button S04274 11 The stop button 1is fitted on the left side of the handl...

Page 17: ...onsult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of...

Page 18: ...completely 6 8 Choke S04319 10 Choke 1is fitted on the left side of the carburetor Activating the choke function frees a drill hole in the carburetor through which the engine can draw extra fuel This...

Page 19: ...starter lever can be swiveled Info Before riding swing the kick starter lever inwards towards the engine 6 11 Foot brake lever 401956 10 Foot brake lever 1is located in front of the right footrest Th...

Page 20: ...ng such as helmet boots gloves as well as trousers and a jacket with protectors on all rides Alway use protective clothing for your child that is in good condition and meets the legal requirements Whe...

Page 21: ...er p 74 Before using the vehicle for the first time ensure that the basic settings of the chassis are suitable for the weight of your child Allow your child to become accustomed to the handling of the...

Page 22: ...n components For this reason it may be necessary to inspect or replace parts before the next scheduled service Clean the air filter and air filter box p 54 Info Check the air filter approx every 30 mi...

Page 23: ...ater Change the radiator cap M01104 01 Mount the air filter dust cover Air filter dust cover 47206920000 Info Observe the GASGAS Technical Accessories fitting instruc tions M01105 01 Mount the air fil...

Page 24: ...the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Change the radiator cap M01107 01 Adjust the carburetor jetting and setting Info The recommended car...

Page 25: ...the cooling system and the engine to cool down before you open the radiator the radiator hoses or other components of the cooling system In the event of scalding rinse the area affected immediately w...

Page 26: ...ty Clean the dust boots of the fork legs p 42 Bleed the fork legs p 41 Check the air filter Check the settings of all controls and ensure that they can be oper ated smoothly Check all screws nuts and...

Page 27: ...llow incline road situation etc your child can shift into a higher gear To do so release the throttle while simultaneously pulling the clutch lever shift into the next gear release the clutch lever an...

Page 28: ...stem will not overheat 8 6 Stopping parking Warning Risk of injury People who act without authorization may not be familiar with the vehicle Do not leave the vehicle unattended if the engine is runnin...

Page 29: ...the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled w...

Page 30: ...tank with fuel up to measurement A Guideline Measurement of A 35 mm 1 38 in Fuel tank capacity approx 5 2 l 1 37 US gal Super unleaded 98 octane mixed with 2 stroke engine oil 1 40 p 118 Engine oil 2...

Page 31: ...rear brake fluid level p 74 Check the free travel of the foot brake lever p 73 Check the frame p 63 Check the link fork p 63 Check the fork bearing for play Check the shock absorber heim joint for pla...

Page 32: ...y 10 operating hours Change the front brake fluid Change the rear brake fluid Change the hydraulic clutch fluid p 66 Lubricate the steering head bearing p 50 Service the fork Perform the shock absorbe...

Page 33: ...fork springs are no longer required a significant weight advantage is achieved when compared to conventional forks The response on slightly uneven surfaces is significantly improved In normal driving...

Page 34: ...tached incorrectly The shock absorber is filled with highly compressed nitrogen Please follow the description provided Your authorized GASGAS Motorcycles workshop will be glad to help Info The effect...

Page 35: ...d if the shock absorber is detached incorrectly The shock absorber is filled with highly compressed nitrogen Please follow the description provided Your authorized GASGAS Motorcycles workshop will be...

Page 36: ...static sag of the shock absorber 400989 10 Measure dimension Aof rear wheel unloaded p 33 Hold the motorcycle upright with aid of an assistant Measure the distance between rear axle and fixed point a...

Page 37: ...o The riding sag is the difference between measurements A and C Check riding sag Riding sag 120 mm 4 72 in If the riding sag differs from the specified measurement Adjust the riding sag p 36 10 10 Adj...

Page 38: ...rence between the relaxed spring length and the tensioned spring length Depending on the static sag and or the riding sag it may be necessary to increase or decrease the spring preload Tighten screw 1...

Page 39: ...om pression the fork air pressure must be increased within the speci fied values to avoid damage to the fork and frame 10 13 Adjusting the fork air pressure Warning Danger of accidents Modifications t...

Page 40: ...ing GASGAS Technical Accessories instructions Adjust the air pressure as specified Guideline Air pressure 5 bar 73 psi Gradual changing of the air pressure in steps of 0 2 bar 3 psi Minimum air pressu...

Page 41: ...se damping turn counterclockwise to reduce damping during compression Mount protection cap 1 10 15 Adjusting the rebound damping of the fork Info The hydraulic rebound damping determines the fork susp...

Page 42: ...bent or straightened the material becomes fatigued The handlebar may break as a result Change the handlebar if the handlebar is damaged or bent C00249 10 Remove screws 1 Take off the handlebar clamps...

Page 43: ...ote Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 402001 10 Remove the motorcycle from the lift stand Remove the lift stand To park the mo...

Page 44: ...keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when neces sary Clean and oil the dust boots and inner fork tubes of both fork legs Universal oil spray p 120 Pres...

Page 45: ...pres sure and rebound damping is located in the right fork leg S04327 11 Tighten screws 2 Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Tighten screws 3 Guideline Screw bottom triple clamp M8...

Page 46: ...stub M8 15 Nm 11 1 lbf ft 11 7 Removing the fork protector S04330 10 Remove screws 1and take off the clamp Remove screws 2on the left fork leg Take off the fork protector Remove screws 3on the right...

Page 47: ...handlebar cushion V00874 10 Main work Pull fuel tank breather 1out of the steering stem Loosen screw 2 Remove nut 3 pull off the upper triple clamp with the handlebar in an upward direction and hang i...

Page 48: ...2 Position protective ring 3 S03451 10 Position the upper triple clamp with the handlebar Mount nut 4 but do not tighten yet S03452 10 Position the fork legs Air bleeder screw 5of the right fork leg...

Page 49: ...en screw 7 Guideline Steering stem clamp screw M8 20 Nm 14 8 lbf ft S04327 13 Using a plastic hammer tap lightly on the upper triple clamp to avoid stresses Tighten screws 8 Guideline Screw top triple...

Page 50: ...work Install front fender p 51 Install the start number plate p 50 Check that the wiring harness throttle cables and brake and clutch lines can move freely and are routed correctly Check the steering...

Page 51: ...ng head bearing and replace if required Finishing work Remove the motorcycle from the lift stand p 41 11 12 Adjusting the steering head bearing play Preparatory work Raise the motorcycle with a lift s...

Page 52: ...removal and installation of the lower triple clamp 11 14 Removing the start number plate S04332 10 Remove screw 1 Unhook the start number plate from the brake line and remove it 11 15 Installing the...

Page 53: ...4 4 lbf ft Mount and tighten screws 2 Guideline Screw front fender M6 6 Nm 4 4 lbf ft Finishing work Install the start number plate p 50 11 18 Removing the shock absorber Preparatory work Raise the mo...

Page 54: ...44 3 lbf ft Loctite 2701 Attach brake line Finishing work Remove the motorcycle from the lift stand p 41 11 20 Removing the seat S04338 10 Remove screw 1 Raise the rear of the seat pull the seat back...

Page 55: ...air has a negative effect on the service life of the engine Dust and dirt will enter the engine without an air filter Only operate the vehicle if it is equipped with an air filter Note Environmental...

Page 56: ...roperly Air filter cleaner p 119 Info Only press the air filter to dry it never wring it out Oil the dry air filter with a high grade air filter oil Oil for foam air filter p 119 Clean the air filter...

Page 57: ...ling the main silencer S04343 11 Mount the main silencer with exhaust sleeve 1 Mount and tighten screw 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 11 29 Changing the glass fiber yarn fill...

Page 58: ...able The fuel in the fuel tank expands when warm and can escape if overfilled Do not fuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure tha...

Page 59: ...of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Obse...

Page 60: ...11 Mount and tighten screw 1with the rubber bushing Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft S04344 11 Mount and tighten screws 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft...

Page 61: ...motorcycle with a lift stand p 41 400725 01 Main work Rinse off loose dirt with a soft jet of water Remove old grease residue with chain cleaner Chain cleaner p 119 After drying apply chain spray Off...

Page 62: ...e quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damag...

Page 63: ...t is worn Change the drivetrain kit Info The engine sprocket rear sprocket and chain should always be replaced together 400987 10 Pull on the top section of the chain with the specified weight A Guide...

Page 64: ...screws chassis M6 10 Nm 7 4 lbf ft H02310 01 Check the chain sliding piece for wear If the lower edge of the chain pins is in line with or below the chain sliding piece Change the chain sliding piece...

Page 65: ...0857 01 Check the link fork for damage cracking and deformation If the link fork shows signs of damage cracking or deformation Change the link fork Info Always replace a damaged link fork GASGAS Motor...

Page 66: ...and to ensure they are firmly seated If a rubber grip is damaged worn or loose Change and secure the rubber grip Rubber grip adhesive 00062030051 p 119 11 41 Adjusting the basic position of the clutch...

Page 67: ...ulic clutch Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to co...

Page 68: ...a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a do...

Page 69: ...the system until it escapes from opening Aof the master cylinder without bubbles Now and then extract fluid from the master cylinder reservoir to prevent overflow Remove the bleeding syringe Mount and...

Page 70: ...crew 1 Info Turn the adjusting screw clockwise to reduce free travel The pressure point moves away from the handlebar Turn the adjusting screw counterclockwise to increase free travel The pressure poi...

Page 71: ...Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized GASGAS...

Page 72: ...cycles workshop will be glad to help Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in comp...

Page 73: ...p will be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake...

Page 74: ...pliance with the appli cable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact betwee...

Page 75: ...er to immediately clean up any brake fluid that has overflowed or spilled 12 8 Checking the free travel of foot brake lever Warning Danger of accidents The brake system fails in the event of overheati...

Page 76: ...line Free travel at foot brake lever 3 5 mm 0 12 0 2 in Hold screw 3and tighten nut 2 Guideline Nut foot brake lever stop M8 20 Nm 14 8 lbf ft Hold push rod 5and tighten nut 4 Guideline Remaining nuts...

Page 77: ...the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly wi...

Page 78: ...ct Ensure that worn out brake linings are replaced immediately Your authorized GASGAS Motorcycles workshop will be glad to help S04287 10 Check the brake linings for minimum thickness A Minimum thickn...

Page 79: ...d alter the braking efficiency Not all brake linings are tested and approved for GASGAS motorcycles The structure and friction coefficient of the brake linings and thus their brake power may vary grea...

Page 80: ...easier to mount the pin push the brake linings upwards against the retainer spring Make sure the brake linings and retainer spring are seated correctly Mount cotter pins 3 Check the brake discs p 68...

Page 81: ...s reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold the front wheel and remove the wheel spindle Take the front wheel out of the fork Info Do no...

Page 82: ...rake linings are correctly positioned Insert the wheel spindle Mount and tighten screw 2 Guideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the hand brake lever several times until...

Page 83: ...he rear wheel and remove the wheel spindle Take the rear wheel out of the link fork Info Do not operate the foot brake lever when the rear wheel is removed H00936 10 Remove spacers 4 13 4 Installing t...

Page 84: ...n p 59 Tighten nut 4 Guideline Nut rear wheel spindle M20x1 5 80 Nm 59 lbf ft Operate the foot brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure...

Page 85: ...If the tire pressure does not meet specifications Correct tire pressure Mount the protection cap 13 7 Checking spoke tension Warning Danger of accidents Incorrectly tensioned spokes impair the handli...

Page 86: ...13 WHEELS TIRES 84 Guideline Spoke nipple M4 5 5 Nm 3 7 lbf ft Torque wrench kit 58429094000...

Page 87: ...adiator between the radiator shield and radiator Info Do not use radiator covers in difficult operating conditions The radiator cover keeps the coolant temperature in the correct range Optimal coolant...

Page 88: ...hten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 14 4 Removing the radiator cover Info Only remove left radiator shield if both radiator covers are mounted V00886 10 Remove screws...

Page 89: ...ach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of wa...

Page 90: ...in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The...

Page 91: ...ove screw 1 Take off radiator cap 2 Completely drain the coolant Mount and tighten screw 1with a new seal ring Guideline Coolant drain plug M6 8 Nm 5 9 lbf ft 14 8 Refilling with coolant Warning Dange...

Page 92: ...the coolant gets very hot and is under pressure Do not open the radiator the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature Allow t...

Page 93: ...10 Loosen screw 3until coolant escapes without bubbles Mount and tighten screw 3 Guideline Screw radiator bleed ing M6 8 Nm 5 9 lbf ft Mount radiator cap 2 Danger Danger of poisoning Exhaust gases are...

Page 94: ...n starting or run ning the engine in an enclosed space Start the engine and let it run at idle speed Move the handlebar to and fro over the entire steering range The idle speed must not change If the...

Page 95: ...S The needle position has the greatest influence in the mid throttle slide range If the engine stutters when accelerating with a partially open throttle slide the jet needle must be lowered If the eng...

Page 96: ...and the clip position have the greatest influence The influence of the first cylindrical part of the needle is less When the throttle slide is 1 2 open the position of the needle has the greatest infl...

Page 97: ...position 1 5 Clip position from above The five possible clip positions are shown here The carburetor tuning depends on the defined ambient and operating conditions 15 4 Carburetor idle setting 402799...

Page 98: ...in to the stop p 16 Idle speed 1 400 1 500 rpm Turn idle air adjusting screw 1slowly in a clockwise direction until the idle speed begins to fall Note the position and turn the idle air adjusting scre...

Page 99: ...uel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in...

Page 100: ...Switching the ignition timing map from Soft to Performance Join plug in connector 1of the ignition timing map adjustment Figure T01480 10 p 98 Performance Higher performance 15 9 Checking the basic po...

Page 101: ...r on the shift shaft in the required position and engage gearing Info The range of adjustment is limited The shift lever must not come into contact with any other vehicle components during the shift p...

Page 102: ...orcycle is ridden Wear suitable protective clothing and safety gloves In the event of scalding rinse the area affected immediately with lukewarm water Note Environmental hazard Hazardous substances ca...

Page 103: ...ne in an enclosed space Start the engine and check it for leaks Finishing work Check the gear oil level p 100 16 3 Adding the gear oil Info Too little gear oil or poor quality gear oil results in prem...

Page 104: ...g them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or run ning the engine in an encl...

Page 105: ...e off exhaust system to keep water from entering Remove loose dirt first with a soft jet of water Spray the heavily soiled parts with a normal commercial motorcycle cleaner and clean using a brush Mot...

Page 106: ...59 Treat bare metal except for brake discs and the exhaust system with a corrosion inhibitor Preserving materials for paints metal and rubber p 119 Treat all plastic parts and powder coated parts wit...

Page 107: ...less workshop overload In this way you can avoid long work shop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add...

Page 108: ...18 STORAGE 106 18 2 Preparing for use after storage 401059 01 Remove the motorcycle from the lift stand p 41 Perform checks and maintenance measures when preparing for use p 24 Take a test ride...

Page 109: ...e spark plug Ignition system defective Check the ignition coil Check the spark plug connector Engine does not speed up Carburetor running over because float needle dirty or worn Check set the carburet...

Page 110: ...Damaged cylinder head or cylin der head gasket Check the cylinder head and cylinder head gasket Bent radiator hose Change the radiator hose Incorrect ignition point due to loose stator Adjust the ign...

Page 111: ...o 1st gear 11 29 2nd gear 14 28 3rd gear 16 26 4th gear 19 26 5th gear 21 25 6th gear 20 21 Ignition Contactless controlled fully electronic ignition with digital ignition adjustment Spark plug NGK BR...

Page 112: ...r oil level monitoring M6 8 Nm 5 9 lbf ft Screw intake flange M6 6 Nm 4 4 lbf ft Screw kick starter intermediate gear M6 10 Nm 7 4 lbf ft Loctite 243 Screw kick starter lever stop plate M6 10 Nm 7 4 l...

Page 113: ...501 2 300 m 4 925 7 546 ft ASO IJ NDL POS MJ 2 48 NRK C 3 145 2 45 NRK C 3 142 2 42 NRK C 3 142 1 5 42 NRJ C 3 140 2 42 NRJ C 3 138 1 5 40 NRJ C 3 138 751 1 500 m 2 464 4 921 ft ASO IJ NDL POS MJ 2 4...

Page 114: ...el Fuel tank capacity approx 5 2 l 1 37 US gal Super unleaded 98 octane mixed with 2 stroke engine oil 1 40 p 118 20 5 Chassis Frame Central tube frame of chrome molybdenum steel tubing powder coated...

Page 115: ...IS MAXXCROSS MX ST 90 100 16 M C 52M TT MAXXIS MAXXCROSS MX ST The tires specified represent one of the possible series production tires For alternative manufacturers if any contact an authorized deal...

Page 116: ...0 mm 4 72 in Fitted length 397 mm 15 63 in Shock absorber fluid p 118 SAE 2 5 20 9 Chassis tightening torques Screw stop button M3 0 4 Nm 0 3 lbf ft Screw carburetor cover M4 2 Nm 1 5 lbf ft Screw fix...

Page 117: ...bf ft Screw foot brake lever stop M8 20 Nm 14 8 lbf ft Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Screw handlebar clamp M8 20 Nm 14 8 lbf ft Screw...

Page 118: ...20 TECHNICAL DATA 116 Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft...

Page 119: ...s on the container and that has the rele vant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must be adjusted to the necessary antifreeze protection Use distilled water if th...

Page 120: ...p 121 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corre sponding properties Super unleaded ROZ 98 RON 98 PON 94 St...

Page 121: ...supplier SKF LGHB 2 Long life grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Off road chain spray Recommended supplier MOTOREX Chainlub...

Page 122: ...and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Special grease 00062010053 Recommended supplier Kl ber Lubrication KL BERFOOD NH1 34 401 Universal oil s...

Page 123: ...motorcycle engines the transmission and clutch are lubricated with the same oil The JASO T903 MA2 standard meets these special requirements SAE The SAE viscosity classes were defined by the Society o...

Page 124: ...24 LIST OF ABBREVIATIONS 122 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 125: ...a i n i n g l o c a t i o n n e a r e s t y o u c a l l 8 7 7 2 8 8 7 0 9 3 d i r t b i k e s c h o o l c o m 2 0 1 5 M o t o r c y c l e S a f e t y F o u n d a t i o n I n c 2 J e n n e r S u i t e...

Page 126: ...erienced off highway motorcycle riders about appropriate riding locations in your area Although the Motorcycle Safety Foundation will continue to publish responsible viewpoints on this subject it must...

Page 127: ...fe and responsible use of an off highway motorcycle We urge you to read this booklet thoroughly Also read other information provided with the motorcycle The owner s manual contains important warnings...

Page 128: ...2...

Page 129: ...es and Practice Protective Gear and Clothing Mounting Dismounting Mastering the Controls Learning Activities PART 3 Operating Procedures and Practice Learning Area Riding Area Getting Used to theVehic...

Page 130: ...rating Procedures Part 4 Readiness Checklist There is information about protective gear mounting control operation and starting the engine Operating procedures include starting shifting stopping and t...

Page 131: ...utions as well as operating tips Motorcycle dealers may have other literature and safety information Another booklet Tips and Practice Guide for the Off Highway Motorcyclist gives detailed riding proc...

Page 132: ...first important decision you will have to make concerning your youngster and off highway motorcycles OHMs is whether your youngster is ready to ride There are several factors that you must consider c...

Page 133: ...7 PART 1 7...

Page 134: ...Askyouryoungstertotellyouwhatcausesaccidents and injuries Your youngster needs to be able to tell Additional signs of physical readiness can be observed in your youngster s other play activities In g...

Page 135: ...should be able to see objects ninety degrees to the side while looking straight ahead Rider awareness and safety improves with good side vision Being able to judge distance is another visual skill he...

Page 136: ...your youngster about OHM safety Pay particular attention to the warning labels and stickers on the motorcycle STEP TWO Teach Your Youngster Safe and Proper Riding Techniques Teaching your youngster of...

Page 137: ...eanoff highwaymotorcycle without a Department of Transportation DOT compliant motorcycle helmet Be sure the fit is correct It should be snug but not tight It must be properly fastened Protective gear...

Page 138: ...the controls Proper straight line riding posture includes Head and eyes up looking well ahead Shoulders relaxed back straight Elbows bent slightly out and away from the body Hands on the handlebars K...

Page 139: ...ne OFF Mastering The Controls Show your youngster how to use each control as you describe its action Refer to the owner s manual to learn control location and function before instructing your youngste...

Page 140: ...hey tend to use it like an on off switch With the engine off have your youngster move the throttle to various positions Practice turning the handlebars and using the throttle at the same time ENGINE S...

Page 141: ...g out the front brake is released The throttle is gradually opened while the clutch is slowly released If the clutch is released too quickly or too much throttle is applied the motorcycle may lunge fo...

Page 142: ...ES OFF ROAD SAFETY Here are some activities that your youngster can usetohelplearnaboutmotorcyclepartsandcontrols CROSSWORD PUZZLE Here is a crossword puzzle for your youngster to complete Across 1 Wh...

Page 143: ...e motorcycle part or control on the correct line for the diagrams shown Answer Guide on Page 42 1 Clutch lever 2 Hand brake lever 3 Foot brake lever or pedal 4 Throttle 5 Choke or enrichening device 6...

Page 144: ...if equipped Clutch if equipped 2 Have your youngster show you how the controls work Be sure he or she understands the proper operation of each control Skilled use of these controls should develop wit...

Page 145: ...the vehicle and maintained it according to the owner s manual 5 Is your youngster wearing the proper protective gear Is the mounting procedure correct 6 Has your youngster learned to locate the motor...

Page 146: ...Follow a regular maintenance program See the owner s manual for inspection details Even after young riders have learned the basic riding skills direct supervision by an experienced adult is necessary...

Page 147: ...21 PART 3...

Page 148: ...w much throttle it takes to start moving in a later exercise Explain that opening the throttle will increase speed and that closing the throttle will decrease speed Releasing the throttle and applying...

Page 149: ...pped and the engine OFF have your youngster practice the proper turning technique 1 For a right turn look to the right and lean the motorcycle to the right 2 For a left turn look to the left and lean...

Page 150: ...e motorcycle for your young ster To remember the proper starting technique use FINE C Double check for neutral Start the engine Have your youngster carefully mount Let your youngster operate the engin...

Page 151: ...raking STARTING OUT AND STOPPING Before your youngster moves the motorcycle underpower takeafewmomentstopracticesmooth clutch control After shifting to first gear have your youngsterrockthemotorcyclea...

Page 152: ...t and lean the motorcycle to the right 2 For a left turn look to the left and lean the motorcycle to the left Have your youngster practice turning in both directions at slow speeds Allow enough room t...

Page 153: ...27 PART 3...

Page 154: ...rception motor development physical development social emotional development and reasoning and decision making ability Several questions are listed to help you determine if your youngster possesses th...

Page 155: ...you Can youngster distinguish colors Has youngster demonstrated adequate vision in other activities riding bicycles running sports or other recreational activities When looking at two objects in the d...

Page 156: ...a basketball without looking at it Can youngster manipulate video game controls while following objects on a screen Can youngster describe a minor injury he or she received and correctly describe the...

Page 157: ...e injury when doing such things as running swimming bicycling riding in a car Can youngster pick out or describe several items within a picture Can youngster assemble a puzzle without unusual problems...

Page 158: ...ow about with the handlebars turned How about in different seating positions Can youngster stand with knees slightly bent and have a few inches of space from the seat Can youngster easily reach the fo...

Page 159: ...for 10 feet Can youngster jump rope Can youngster catch a ball with hands rather than with arms Can youngster play outdoor games without fatigue Can youngster participate in indoor games and sports wi...

Page 160: ...isten and respond to adult supervision Does youngster comprehend the importance and seriousness of having rules and regulations Does youngster avoid challenging authority or rebelling when rules are i...

Page 161: ...ster appreciate being safer than others Does youngster accept rules that are more stringent than what other youngsters have to follow Can youngster explain how land or grass gets worn Can youngster ex...

Page 162: ...youngster notice impending accidents or potential injury producing events such as in sports activities or bicycle riding Can youngster explain why it takes distance to stop Can youngster explain how m...

Page 163: ...rning Points to Evaluate Can youngster explain the reason for rules at home or school Does youngster understand the value of prevention Of wearing protective gear Can youngster recognize that not foll...

Page 164: ...s slopes and other more advanced skills Youngsters should have a good understanding of riding skills before using unfamiliar areas They should ride on flat areas gentle hills and gradual slopes Be sur...

Page 165: ...axle to give a motorcycle motion ENGINE STOP SWITCH Switch used to stop the engine without removing the hands from the handlebars EXHAUST Leftover gases from the combustion process that come out of th...

Page 166: ...h is restricted by law from operating on public roads OHM Off Highway Motorcycle PSI Refers to air pressure in the tires and stands for Pounds per Square Inch READING THE TERRAIN Looking well ahead wh...

Page 167: ...41 ANSWERS CROSSWORD PUZZLE 3 2 4 5 7 6 1 B O O T S F O O T P E G S H G E L L O S M V A E E E F T F C Y L R U D H A C...

Page 168: ...HE MOTORCYCLE PARTS Typical 1 Clutch lever 2 Hand brake lever 3 Foot brake lever or pedal 4 Throttle 5 Choke or enrichening device 6 Engine stop switch 7 Gas cap tank vent 8 Starter kick 9 Electric st...

Page 169: ...43 NOTES...

Page 170: ...44 NOTES...

Page 171: ......

Page 172: ...For the rider training location nearest you call 877 288 7093 dirtbikeschool com 2015 Motorcycle Safety Foundation Inc 2 Jenner Suite 150 Irvine CA 92618 949 727 3227 msf usa org PN MSPU3444NC00...

Page 173: ...uretor tuning 93 Chain checking 61 cleaning 59 Chain guide checking 61 Chain tension adjusting 60 checking 59 Choke 16 Cleaning 103 104 Clutch fluid level checking 65 fluid level correcting 65 fluid c...

Page 174: ...45 Lowspeed compression damping shock absorber adjusting 32 M Main silencer glass fiber yarn filling changing 55 installing 55 removing 55 Manufacturer warranty 9 Misuse 6 Motorcycle cleaning 103 lift...

Page 175: ...bearing play adjusting 49 checking 48 Stop button 14 Storage 105 T Technical data capacities 112 carburetor 111 chassis 112 chassis tightening torques 114 engine 109 engine tightening torques 109 fork...

Page 176: ...3215093en 3215093en 30 03 2022 Stallhofnerstra e 3 5230 Mattighofen Austria http www gasgas com...

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GAS GAS MC 85 2023, Owner'S Manual

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