Garmin Gladiator TR-1 Installation Setup Manual Download Page 1

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Gladiator

Installation & Setup Manual

2.0 Liter and 1.2 Liter Pump Units Only

TR-1 Autopilots

Summary of Contents for Gladiator TR-1

Page 1: ...1 Gladiator Installation Setup Manual 2 0 Liter and 1 2 Liter Pump Units Only TR 1 Autopilots...

Page 2: ...You must avoid hazards to navigation and never leave the helm unattended In case of autopilot pump failure or leakage shut the valves located on the front of the manifold see page 15 NOTE Before proc...

Page 3: ...ection 28 Bleeding Hydraulics 28 Section II Setup 29 Dockside Setup 29 Sea Trial Setup 30 Compass Calibration 30 Autotune 31 Set North 32 Fine Tuning 33 Section III Troubleshooting 34 Wireless Remote...

Page 4: ...U Parts List Compass Ball 120 2250 00 3 ea Pan head sheet metal screws 8x1 310 0071 03 Compass Ball bracket Compass Ball capture cage Deckmount 120 2515 00 2 ea 4 x 3 8 Pan Head Screw 310 0072 03 Warn...

Page 5: ...hose between helm and Shadow Drive Valve 4 DO NOT install Valve directly to helm 5 Tee fitting MUST NOT be installed between helm and Shadow Drive Valve 6 Tee fitting that joins pump to the cylinder m...

Page 6: ...ow Drive Valve 4 DO NOT install Valve directly to helm 5 Tee fitting MUST NOT be installed between helm and Shadow Drive Valve 6 Tee fitting that joins pump to the cylinder must go after Shadow Drive...

Page 7: ...elm Boats Only Hydraulic Layout For Single Helm Stations Please see previous page Shadow Drive 1 Mount horizontally and as level as possible 2 May be located in the Port or Starboard Hydraulic lines 3...

Page 8: ...esel engine installation use the engine s alternator s tachometry output s as input s to the autopilot See Page 26 27 Tach Sensor Do not extend or splice these wires Electrical Layout Red Black Green...

Page 9: ...ssfully install the TR 1 Gladiator If you have any questions please don t hesitate to call technical support 1 866 559 0229 Section I Installation Installation Checklist Specifications Preparation for...

Page 10: ...e located within 20 of the ECU 5 Mount the ECU Page 18 Must be located within 20 of the Pump 6 Mount the Compass Ball Page 16 17 Must have access to make electrical connections for NMEA Shadow Drive a...

Page 11: ...to mount any of them Place components where you expect to mount them and verify you have access to length and routes for the cables and hoses that connect the components 10 6 3 meter extension cables...

Page 12: ...nsor lead to the tach sensor wire from your motor You may need to refer to a wiring diagram of your motor The other wire connects to a clean ground The other end will plug into the ECU at connection 2...

Page 13: ...find most of these instructions on the internet Hydraulic hoses must be protected from chafing and installed in such a way that they will not come in contact with sharp objects such as fasteners or ed...

Page 14: ...equalizes the amount of hydraulic oil that is returned to the tank from the low pressure side of the cylinder with the amount of oil that is being pumped to the high pressure side O rings on valve to...

Page 15: ...pe threads in the hydraulic system The Pump connects to 5 at the ECU and the orange and black wires connect to orange and black wire connection at the ECU Please See page 18 Note This piston pump may...

Page 16: ...ump face These can be removed after the shut off screws are tightened so the pump motor can be removed from the boat for service The rest of the hydraulic steering system remains operable when this is...

Page 17: ...e Compass and Gyro it s important that it is orientated correctly in the bracket Place the ball in the bracket as to allow the wires to come straight down as pictured in Fig 17 Fig 16 Fig 13 Fig 15 In...

Page 18: ...out the bottom toward the water otherwise the Compass Ball will not work properly See Fig 17 Fig 17 Do not mount the compass near magnetic devices such as radio speakers or electric motors such as the...

Page 19: ...o tie them Mount the ECU using the template provided and mount it to a solid surface using the four 8 x 5 8 Phillips Pan Head screws included in the accessory pack Keep the orange and black twisted wi...

Page 20: ...t for it to work correctly Note If you are using Radar Overlay you may need to adjust code 168 in order for your overlay to line up correctly See pages 38 41 for a GPS Connection Guide The chart is a...

Page 21: ...hen be tested to see if communications have been established that is to say does the intended receiver indicate that valid heading data is being received from the TR 1 If so then no other connections...

Page 22: ...gnetic interference such as speakers or pump motors Do Not Install valve directly to the fittings at the back of the helm it will damage the helm Be sure to install a length of hose between the fittin...

Page 23: ...alve Do Not mount the Shadow Drive Valve within 12 of any magnetic interference such as speakers or pump motors Do Not Install valve directly to the fittings at the back of the helm it will damage the...

Page 24: ...the warning horn using the cable tie and mount with screw included in your installation kit The wire for the warning horn can be extended using shielded two conductor wire The warning horn is an audi...

Page 25: ...tion of On Off Switch Using Standard Bezel If the material you wish to mount the Deckmount switch in is less than 1 4 thick Drill a hole 15 32 Diameter perpendicular to the surface Unscrew the bezel U...

Page 26: ...existing nuts you removed from the back If your dash is too thick you will need to use thread extenders See Fig 30 Fig 31 Those can be purchased separately Extender Kit Thread Extender kit comes in 2...

Page 27: ...manual for verification of the wire colors to make these connections on your motor I O s Gasoline If you know for sure it is an analog tach signal Can take from the pulse or signal post off the tach g...

Page 28: ...r reading is incorrect and fluctuates up and down you must change the tach output to analog by taking the cowling off the motor finding the 3 gray wires under the alternator 2 will be connected togeth...

Page 29: ...include the fuse holder when extending wire As with any hydraulic system the air must be purged completely from All Hydraulic lines Helms Cylinders Gladiator pump and Shadow Drive Valve in order for...

Page 30: ...the boat to the left If this is incorrect use Code 249 for reversed hoses Press and release and light up the Setup LED press and light up Code 249 on handheld if the down arrow is lit press the up arr...

Page 31: ...the handheld Step C When the Autopilot is done loading the STBY LED will light solid Step B Press and release Left Chevron button once to illuminate the 4 LED Step C Press and re lease Right Chevron b...

Page 32: ...ncrease the cycle time The zigzagging will stop when the autotuner is done Be prepared to regain control of the boat If the tune was good both the Up Arrow LED and the Down Arrow LED will turn on soli...

Page 33: ...elect Load GPS button the autopilot does not acknowledge the validity of the GPS data Step A With the system in STBY Step E Run your boat at planing speed at a constant heading You will need at least...

Page 34: ...you adjust the gains and watch the responses you will quickly start to recognize when the response gets better and when it gets worse due to the adjustments you make When you get to the point that an...

Page 35: ...f hose between helm and Shadow Drive c Must be mounted horizontally and as level as possible d Single helms must not have a Tee fitting before Shadow Drive Valve See hyd Layout Pgs 5 6 Autotune fails...

Page 36: ...setup conditions that take the system over You can get out of compass calibration by turning the power off and can back out of autotune by pressing any button on the remote Setting compass North will...

Page 37: ...If your GPS calculates checksums wrong you may still be able to use it with this code turned off Data integrity is compromised in this condition Use Reversed XTE 18 Up Arrow for on Down Arrow for off...

Page 38: ...is parameter on may increase stability in severe trailing seas Turn Stop Adjust 268 1 least adjustment 40 most adjustment 1 Code 268 At planing speed and for large turn angles if your boat tends to tu...

Page 39: ...tion TACHOMETER CODES Description Code Values of the Parameters Factory Defaults RPM Source Configuration 259 1 none 2 Port 3 Starboard 4 Both 2 Code 259 For single engine installations set this code...

Page 40: ...ck Yellow White Blue Brown N A Garmin GPS Map 162 Blue Black Yellow White Blue Brown N A Garmin GPS 178C GPS Map 182 GPS Map 182C GPS Map 232 Com 1 Blue Black OR Com 2 Green Black Yellow White Blue Br...

Page 41: ...own Brown Black Violet Black Garmin 4208 4212 5208 5212 Port 1 Gray Pink Port 2 Blue Blue White Yellow White Blue Brown White Orange White Brown Brown White Hummingbird NS25 Red Black Yellow White Blu...

Page 42: ...Lowrance Global Map 5000LCX 15 MtLCX 16 LCX 18 CILCX 19 C LMS 330C 335 Com 1 Yellow Shielded Wire Com 2 Blue Shielded Wire Yellow White Blue Brown N A Magellan Meridian Orange Black Yellow White Blue...

Page 43: ...Autopilot NMEA In 2 NMEA Out Radar Overlay RayMarine L1260DRC Blue Shield Grnd Off NMEA Heading Page 4 9 of Manual Yellow White Blue Brown N A Simrad GN 33 White Shielded wire Yellow White Blue Brown...

Page 44: ...n to accurately and successfully install the TR 1 Gladiator Wireless Remote Unit Optional Accessory Two Button Five Button Parts List Introduction Remote Functions Installation Installation Considerat...

Page 45: ...40 x 3 8 Php Screw 240 2452 00 340 2451 00 310 0072 03 1 1 1 4 Receiver cable assembly 130 2410 00 1 9 4 40 x 1 Oval head Screw 310 0104 16 2 8 4 x 1 Php Sheet Metal Screw 310 0072 13 2 7 4 40 x 1 Php...

Page 46: ...0 x 3 8 Php Screw 240 2452 00 340 2451 00 310 0072 03 1 1 1 4 Receiver cable assembly 130 2410 00 1 9 4 40 x 1 Oval head Screw 310 0104 16 2 8 4 x 1 Php Sheet Metal Screw 310 0072 13 2 7 4 40 x 1 Php...

Page 47: ...d over Learn to operate your autopilot on calm and hazard free waters Simultaneous operation of several radio controlled autopilots in near proximity may cause the autopilot to fail to respond to keyp...

Page 48: ...mpact wireless form Note The wireless does not replace your existing handheld You will still need your wired handheld to tune your autopilot or use the other functions of the autopilot Keypad push but...

Page 49: ...t Keypad push button functions The buttons on the wireless keypad correspond to the buttons on the wired remote as indicated in the pictures below The center button on the wireless is programmed for w...

Page 50: ...ired handheld into the second wire stub from the receiver See Fig 2 Fig 1 Fig 2 Installation Considerations Wireless Installation Antenna Installation Mount the antenna in free space and in a direct l...

Page 51: ...your receiver to recognize the new keypad when you take it to your boat When the remote control system starts to respond erratically the keypad remote may need battery replacement The wireless remote...

Page 52: ...price at its sole discretion SUCH REMEDY SHALL BE YOUR SOLE AND EXCLUSIVE REMEDY FOR ANY BREACH OF WARRANTY Online Auction Purchases Products sold through online auctions are not eligible for rebates...

Page 53: ...53 906 2520 00 Version H 110107 www garmin com...

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