Gardner Denver Sutorbilt Legend P Series Operating And Service Manual Download

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PARTS LIST
OPERATING AND
SERVICE MANUAL

LEGEND

“P” SERIES
BLOWERS

2” – 5” GEAR
DIAMETER

Models
GAA_ _ P _
GAB_ _ P _
GAC_ _ P _
GAE_ _ P _

SB-7-621
Version 06
April 2, 2007

Summary of Contents for Sutorbilt Legend P Series

Page 1: ...l PARTS LIST OPERATING AND SERVICE MANUAL LEGEND P SERIES BLOWERS 2 5 GEAR DIAMETER Models GAA_ _ P _ GAB_ _ P _ GAC_ _ P _ GAE_ _ P _ SB 7 621 Version 06 April 2 2007...

Page 2: ......

Page 3: ...espond and assist you by providing fast expert maintenance and repair service INSTRUCTIONS FOR DETERMINING BLOWER CONFIGURATION 1 Face the blower drive shaft 2 In a VERTICAL configuration air flow is...

Page 4: ...23 Case 12Quarts 28G24 1 Gallon Container 28G40 5 Gallon Pail 28G25 55 Gallon Drum 28G28 AEON PD Food Grade Synthetic Lubricant Description Part Number 1 Quart 28H97 Case 12Quarts 28H98 1 Gallon Conta...

Page 5: ...economical operation and minimum downtime Danger is used to indicate the presence of a hazard which will cause severe personal injury death or substantial property damage if the warning is ignored War...

Page 6: ...ed Electrical shock can and may be fatal Blower unit must be grounded in accordance with the National Electrical Code A ground jumper equal to the size of the equipment ground conductor must be used t...

Page 7: ...tions 5 Sutorbilt Legend Series Blowers Matrix Menu 8 Introduction 9 Section 1 Equipment Check 10 Section 2 Installation 12 Section 3 Lubrication 17 Section 4 Operation 20 Section 5 Special Tools Requ...

Page 8: ...quired Section 5 23 Storage 10 Trouble Shooting 22 Warranty 44 LIST OF ILLUSTRATIONS FIGURE 2 1 BLOWER MOUNTING CONFIGURATION 13 FIGURE 2 2 BELT DRIVE OVERHUNG LOAD CALCULATIONS 15 FIGURE 3 1 LUBRICAT...

Page 9: ...D IN TO FIND THE APPROPRICATE CONSTRUCTION OPTION WITH WHICH YOUR MACHINE IS EQUIPPED COLUMN 1 BASIC DESIGNATOR COLUMN 2 PRODUCT FAMILY COLUMN 3 GEAR DIAMETER A 2 E 5 H 8 B 3 F 6 C 4 G 7 COLUMN 4 CASE...

Page 10: ...with other precision machinery there are several relatively simple installation operation and maintenance procedures that you must observe to assure optimum blower performance There is no guesswork in...

Page 11: ...ore the blower in a clean dry heated if possible area 2 Make certain inlet and discharge air ports are tightly covered to prevent foreign material from entering the air box 3 All exposed non painted s...

Page 12: ...discharge connections are in the vertical position vertical airflow On vertically mounted units it will be necessary to lay the unit on its side supporting the ends of the unit so as not to restrict t...

Page 13: ...and wedges removed before final tightening of anchor bolts Refer to grouting instructions Where a concrete foundation is not feasible care must be taken to insure that equipment is firmly anchored to...

Page 14: ...otor and blower pulleys must be parallel to each other and in the same plane within 1 32 inch Belt tension should be carefully adjusted to the belt manufacturer s recommendation using a belt tension g...

Page 15: ...Figure 2 2 page 15 2 Insert the calculated belt pull into the formula for Calculation of Shaft Moment FIGURE 2 2 page 15 to arrive at the calculated shaft moment PIPING Inlet and discharge connection...

Page 16: ...25 0 904 0 875 0 852 1 125 0 789 1 375 0 706 0 150 0 980 0 400 0 943 0 650 0 899 0 900 0 847 1 150 0 782 1 400 0 697 0 175 0 977 0 425 0 939 0 675 0 894 0 925 0 841 1 175 0 774 1 425 0 687 0 200 0 973...

Page 17: ...ment has been used It will also eliminate both premature filter servicing and premature blower failure due to a plugged filter when the filter pressure drop is used to establish maintenance points In...

Page 18: ...rust inhibitors and be suitable for blower discharge temperatures up to 350 F 177 C Completely clean or purge the factory filled grease from the blower Do not mix different types of grease as they may...

Page 19: ...Food Grade Lubricant Description Part Number 1 Quart 28H97 Case 12 Quarts 28H98 1 Gallon Container 28H333 5 Gallon Pail 28H99 55 Gallon Drum 28H100 FIGURE 3 3 AEON PD SYNTHETIC LUBRICANT NOTICE Machin...

Page 20: ...new lubricant Fill to normal level of the blower which is at the middle of the sight glass when the machine is not operating Run the blower for one hour Shut off the blower and drain the lubricant com...

Page 21: ...ssure differential rating of the blower NOTICE Relief valves should be placed as close as possible to the blower inlet or discharge In some instances pressure may be relieved at a lower point than the...

Page 22: ...nd incidental contact 5 Check the unit for proper lubrication Proper oil level cannot be over emphasized Too little oil will ruin bearings and gears Too much oil will cause overheating and can ruin ge...

Page 23: ...re differential 4 Worn gears 5 Worn bearings 1 Re time impellers 2 Check mounting alignment and relieve pipe strains 3 Reduce to manufacturer s recommended pressure Examine relief valve re set if nece...

Page 24: ...CTION 5 MAINTENANCE ORDER SPECIAL TOOLS BY PART NUMBER SEE PAGE 1 FOR ORDERING INSTRUCTIONS Unit Size Part Number 2 200GAA340 3 201GAA340 4 202GAA340 5 203GAA340 FIGURE 5 1 PULLER PLATE FIGURE 5 2 GEA...

Page 25: ...Part Number 2 204GAA074 3 205GAA074 4 206GAA074 5 207GAA074 FIGURE 5 3 MECHANICAL SEAL INSTALLATION TOOL Unit Size Part Number 2 200GAA074 3 201GAA074 4 202GAA074 5 203GAA074 FIGURE 5 4 BEARING PRESS...

Page 26: ...AN BE REASSEMBLED IN THE SAMEPOSITION IMPELLERS HEADPLATES AND GEARS 4 If the timing gears appear undamaged the gear backlash must be checked to see if the gears can be salvaged A Mount a magnetic bas...

Page 27: ...dplates should also be matchmarked to facilitate blower reassembly 6 Using a gear puller remove timing gears The taper pin should back out with the gear as the gear is being removed see FIGURE 6 3 Use...

Page 28: ...lace grease seals each time the headplate is removed NOTICE Seals and bearings should be replaced during overhaul as a matter of service policy FIGURE 6 6 14 Remove the four cap screws 10 which fasten...

Page 29: ...e headplate is removed NOTICE Make sure seals are fully seated Use extreme care when installing MECHANICAL SEALS ONLY A Lightly coat the headplate bores with assembly lubricant B Refer to Figure 7 1 I...

Page 30: ...the unit to set level Measure the total end clearance using a depth micrometer see Figure 7 2 NOTICE If more than 007 shim is required put 007 on the drive end and the remaining on the gear end If to...

Page 31: ...ith a light oil as described previously Install gear end bearings 14 as far as possible without force Use the plate used to install the drive end bearings to press the bearings on the shafts as descri...

Page 32: ...th impellers This will stop the impellers from contacting the headplate while the gears are being driven on FIGURE 7 5 If installing gears on a blower containing mechanical seals a press must be used...

Page 33: ...C C within 001 inch Clearances must be checked on both sides of each impeller lobe over the entire length This procedure may require repeating several times until the impeller lobe clearance is equal...

Page 34: ...and the bearing inner race E keeps the shaft from moving axially End clearance adjustment is by movement of the bearing retainer K Tightening the bearing retainer screws M moves the bearing to load t...

Page 35: ...evenly Refer to FIGURE 7 8 for torque specifications 18 Place the blower on its feet on a flat surface Loosen cap screws 16 and level the unit up The bench or blower base flatness should be within 002...

Page 36: ...SB 7 621 Page 35 SECTION 8 PARTS LIST 300GAA810 C Ref Drawing...

Page 37: ...900894021001 900894021001 MECHANICAL SEAL 1 204GAA006 204GAA006 19 DOWEL PIN 4 62M48 62M48 20 LIFTING LUG 2 200GAA451 200GAA451 21 SCREW BEARING HOUSINGS TO IMPELLER CASE 14 75A34 75A34 22 IMPELLER CA...

Page 38: ...SB 7 621 Page 37 200GAB810 E Ref Drawing...

Page 39: ...N 4 62M48 62M48 62M48 20 LIFTING LUG 2 200GAA451 200GAA451 200GAA451 21 SCREW BEARING HOUSINGS TO IMPELLER CASE 16 655ED040 655ED040 655ED040 22 IMPELLER CASE 1 900873034301 900873033801 900873034201...

Page 40: ...SB 7 621 Page 39 300GAC810 B Ref Drawing...

Page 41: ...2M48 20 LIFTING LUG 2 200GAA451 200GAA451 200GAA451 21 SCREW BEARING HOUSINGS TO IMPELLER CASE 16 655ED040 655ED040 655ED040 22 IMPELLER CASE 1 900883042201 900883041801 900883042001 23 SHAFT ASSEMBLY...

Page 42: ...SB 7 621 Page 41 300GAC810 B Ref Drawing...

Page 43: ...OWEL PIN 4 62M48 62M48 62M48 20 LIFTING LUG 2 200GAA451 200GAA451 200GAA451 21 SCREW BEARING HOUSINGS TO IMPELLER CASE 24 655ED040 655ED040 655ED040 22 IMPELLER CASE 1 900883051701 900883051801 900883...

Page 44: ...SB 7 621 Page 43...

Page 45: ...ive or Gardner Denver 1800 Gardner Expressway Quincy IL 62305 Customer Service Department Telephone 800 682 9868 Fax 217 221 8780 Sales and Service in all major cities www gardnerdenver com pd blowers...

Page 46: ...s document was created with Win2PDF available at http www win2pdf com The unregistered version of Win2PDF is for evaluation or non commercial use only This page will not be added after purchasing Win2...

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