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15

www.gd-elmorietschle.com

 © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH

 

|

Bauj./Nr.  

 09

S1 3,00/ 3,60 kW

Typ 

 

VTR 100 (01)

150 mbar (abs.)

2849751

100 / 120 m³/h

EN 60034

1410 / 1700 min

-1

1027610116

3~

 Mot.

Set up and operation

6

1

7

8

9

10

3

4

5

2

4.1.1  Data plate

Fig. 5 

Data plate (example)

1

 

Type / Size (mechanical version)

2

 

Year of construction

3

 

Motor design

4

 

Serial number

5

 Item-No.

6

 

Final pressure (abs.)

7

 

Suction capacity 50 Hz/60 Hz

8

 

Speed 50 Hz/60 Hz

9

 

Motor output 50 Hz/60 Hz

10

 

Operating mode

4.2  Description

The C-VTR model range has a connecting thread on the suction side and an exhaust silencer on the pres-
sure side. With the C-VLR 60 the incoming air is cleaned by a filter cartridge. C-VLR 100-251 have a micro 
filter on the suction side.
The ZEPHYR C-VLR is a double shaft rotary piston vacuum pump in which the claws roll off against each 
other contact free and dry. The counter-rotating claw rotors are synchronised by a gear pair in the gearbox. 
The synchronous gearbox gear wheels and the bearing on the motor side are lubricated with oil. These 
components are in a gearbox that also contains the oil supply. Oil conveying devices always ensure that the 
bearings and the gear wheels are sufficiently supplied with oil at all permissible speeds. The feed chamber 
has no sealants or lubricants.
The gearbox and the compression chamber are separated from each other by special seals. The gearbox 
is sealed from the outside with piston sealing rings and O rings, the compressor chamber with piston rings. 
Between the two there is also another atmospherically ventilated area that can be loaded with sealing gas 
(special version).
The C-VLR 100-251 is enclosed in an insulation hood. 
In order to dissipate compression heat, the cooling air is sucked through between the machine and the hood 
using drum fan that sucks in the fresh cooling air (Fig. 3/E) and discharges the heated air out of the cooling 
air outlet (Fig. 3/F).
The C-VLR is driven by standard flanged three phase motors via a clutch (with an elastomer component).
A vacuum control valve (Fig. 3/C) allows setting of the desired vacuum.

Summary of Contents for Elmo Rietschle C-VLR 100

Page 1: ...C Series C Series Claw Edition 3 11 2016 BA 880 EN Original Operating Instructions C VLR 60 100 150 251 Vacuum pump...

Page 2: ...2 8 Safety instructions for installing commissioning and maintenance 9 2 9 Guarantee conditions 9 3 Transport storage and disposal 10 3 1 Transportation 10 3 1 1 Unpack and check the delivery conditio...

Page 3: ...tschland GmbH Contents 7 Maintenance and repair 22 7 1 Ensuring operational safety 22 7 2 Maintenance work 22 7 2 1 Changing the oil 23 7 2 2 Air filtering 24 7 2 3 Clutch 25 7 3 Repair Service 26 7 4...

Page 4: ...ained specialists 1 3 Supplier documentation and accompanying documents Document Contents No Supplier documentation Operating Instructions BA 880 EN Declaration of Conformity C 0080 EN Declaration of...

Page 5: ...create a vacuum Claw Machine s design or active principle Suction capacity Vacuum pump volume flow related to the condition in the suction con nection Final pressure abs The maximum vacuum that a pum...

Page 6: ...sic instruc tions for installation commissioning maintenance and inspection work which must be obeyed to en sure the safe operation of the machine and prevent physical and material damage Observe the...

Page 7: ...e machine may convey compress or extract the following media All non explosive non inflammable non ag gressive and non poisonous dry gases and gas air mixtures 2 4 Unacceptable operating modes extract...

Page 8: ...th electricity Personnel being trained to work on the ma chine must be supervised by technical special ists only 2 6 Safety conscious work The following safety regulations apply in addition to the saf...

Page 9: ...ety and protective devices again immediately after finishing work Before recommissioning follow the instructions listed for commissioning Alteration works or modifications to the machine are only perm...

Page 10: ...Warning Death or limbs crushed as a result of the items being transported falling or tipping over When transporting with the lifting device remem ber a Select the lifting device suitable for the tota...

Page 11: ...idelines Page 4 3 3 Disposal Warning Danger due to flammable corrosive or poison ous substances Machines that come into contact with hazard ous substances must be decontaminated before disposal When d...

Page 12: ...4 1 Setup A Vacuum connection B Exhaust air outlet C Vacuum regulating valve limitation valve E Cooling air inlet F Cooling air outlet H Oil filling point I Oil sight glass K Oil discharge point M Oil...

Page 13: ...um connection B Exhaust air outlet C Vacuum regulating valve limitation valve E Cooling air inlet F Cooling air outlet H Oil filling point I Oil sight glass K Oil discharge point M Oil recommendation...

Page 14: ...F K N M O A Vacuum connection B Exhaust air outlet C Vacuum regulating valve E Cooling air inlet F Cooling air outlet H Oil filling point I Oil sight glass K Oil discharge point M Oil recommendation...

Page 15: ...pair in the gearbox The synchronous gearbox gear wheels and the bearing on the motor side are lubricated with oil These components are in a gearbox that also contains the oil supply Oil conveying devi...

Page 16: ...ity with unrestricted suction is 60 100 150 and 215 m3 h at 50 Hz Data sheet D 880 or D 880 31 shows the dependency of the suction capacity on the intake pressure If the unit is switched on more frequ...

Page 17: ...istance of at least 30 cm to the adjacent walls Cooling air coming out must not be sucked in again For maintenance work before the intake filter Fig 2 S and the intake silencer Fig 3 S1 Fig 4 S1 a min...

Page 18: ...nnection pipes With connection pipes that have the same pipe cross section as the machine connection and are more than 3 m long a non return valve especially for the purpose must be installed in order...

Page 19: ...protection class IP 55 and insulation class F The appropriate connection diagram is located in the motor s terminal box not for the plug connection version Compare the motor data with the data of the...

Page 20: ...es When the machine is at operating temperature the surface temperatures on the components Fig 2 Q Fig 4 Q may go above 70 C Do not touch hot surfaces marked with warning signs Caution Noise emission...

Page 21: ...se for a long time may damage the machine Use a phase sequence indicator to check the direc tion of rotation clockwise 6 2 Decommissioning storing Stop the machine a Switch the machine off b If availa...

Page 22: ...onal demands on the machine With any work observe the safety instructions described in Section 2 8 Safety notes for installation com missioning and maintenance The whole plant should always be kept in...

Page 23: ...tection regulations If you change the type of oil empty the oil tank completely A minimum oil quantity can get out of the oil filling point by pressure compensation If larger quantities of oil escape...

Page 24: ...iciency will continue to deterio rate Therefore the filter should be replaced every six months Filter cartridge can be removed Fig 7 f2 after re leasing the brackets Fig 7 m2 Notice Do not damage the...

Page 25: ...d with the lifting device If the sprocket Fig 9 k is damaged or worn then replace it C VLR 100 251 Undo the screws Fig 10 s5 on the motor flange Remove motor and the clutch half Fig 10 q from the valv...

Page 26: ...lers Please contact the manufacturer for the address of the authorized service centre see manufacturer s address Notice For each machine that is sent to an Elmo Rietschle Servicecentreforinspection ma...

Page 27: ...d elmorietschle com Downloads Product Documents C Series Spare Parts Parts subject to wear and gaskets are indi cated separately on the list Website http www service er de Select the type size and des...

Page 28: ...dirty Clean or replace the intake filter Section 7 2 2 Section 7 4 The suction pipe is too long or too narrow Check the hose or the pipe Section 5 3 Machine or system leaking Check the pipework and s...

Page 29: ...82 81 85 81 60 Hz 84 84 88 84 Sound power level dB A 50 Hz 93 93 97 92 60 Hz 96 96 101 97 Weight kg 51 119 133 151 Length mm 662 730 846 1060 Width mm 434 540 537 635 Height mm 295 360 375 375 Vacuum...

Page 30: ...ata sheet example Please will find more technical data on the data sheets D 880 and D 880 31 Download the PDF file D 880 C VLR 60 100 150 251 D 880 31 C VLR 60 31 100 31 150 31 Download the PDF file h...

Page 31: ......

Page 32: ...r Denver s Industrial Products Division and part of Blower Operations www gd elmorietschle com er de gardnerdenver com Gardner Denver Schopfheim GmbH Roggenbachstra e 58 79650 Schopfheim Germany Phone...

Page 33: ...ve The following harmonized and national standards and specifications are applied Harmonized standards EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Part 2 Vacuum pumps These...

Page 34: ...that they have been cleaned properly Type of toxic substance or process related dangerous reaction products with which the vacuum pumps components came into contact Trade name manufacturer s Chemical...

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