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Read and understand this material before operating or servicing this bender. Failure to understand how to safely operate 

and service this unit could result in serious injury or death.

This manual is free of charge. All personnel who operate this Bender should have a copy of this manual and read and 

understand its contents. To request a copy, call or write to the address below.

SAFETY ISSUES

B2555 Series Electric 

Sidewinder

®

 Bender

Instruction Sheet

   

1.0   Safety Symbol Definitions  . . . . . . . . . . . . . . . . . . . . . . . . . 2

   2.0  Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . 2
   3.0  Specifications – B2555 Series Electric Bender . . . . . . . . . 2
   4.0  Model Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
   5.0  Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
   

5.1 Special Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

   6.0  Shoe Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
   7.0  Conduit Centerline Bending Radii . . . . . . . . . . . . . . . . . . . 4
   8.0  Grounding Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
   9.0   Mounting Bending Shoes . . . . . . . . . . . . . . . . . . . . . . . . . . 5

  10.0  Mounting Support Rollers & Support Units . . . . . . . . . . . . 6
  11.0   Mounting Instructions for Greenlee

®

 Shoes & Attachments . . 6

  12.0   General Bending Instructions. . . . . . . . . . . . . . . . . . . . . . . 6
  13.0  Bending Instructions for 1-1/2" and 2" EMT & IMC . . . . . . . . 7
  14.0  Squeeze Adjustment for 1-1/2" and 2" EMT & IMC . . . . . .  7-8
  15.0  Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
  16.0  Stub-Up Bending Information and Charts. . . . . . . . . . .  8-9
  17.0  Offset Bending Information and Charts. . . . . . . . . . . . . . 10
  18.0  Troubleshooting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

B2555

www.gardnerbender.com

PO Box 3241 Milwaukee, WI 53201-3241  |  414.352.4160  |  fax 414.352.2377

6615 Ordan Drive  |  Mississauga, Ontario L5T 1x2  |  905.564.5749  |  fax 905.564.0305

IS_002  |  September 2009

Summary of Contents for Sidewinder B2555 Series

Page 1: ...nder 2 4 0 Model Descriptions 3 5 0 Features 3 5 1 Special Features 3 6 0 Shoe Groups 4 7 0 Conduit Centerline Bending Radii 4 8 0 Grounding Instructions 5 9 0 Mounting Bending Shoes 5 10 0 Mounting S...

Page 2: ...amaged should be properly repaired or replaced No modification to the B2555 POWER UNIT is required to accommodate these shoes or rollers No tools are required to install or remove these shoes and roll...

Page 3: ...Bending Instructions Decal easy to read for quick reference 7 Remote Pendant with 6 foot cord Bend and unload from pendant 8 Removable Handle may be removed or may be pivoted for dog leg bends 9 Back...

Page 4: ...3 4 BEMT 52 For bending 1 2 thru 2 EMT Thinwall Includes the following six items Key Catalog Description 1 ES 5125 1 2 thru 1 1 4 bending shoe 2 ESR 5125 1 2 thru 1 1 4 EMT support 3 ES15 1 1 2 bendi...

Page 5: ...thout yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check w...

Page 6: ...ttening the end of the pipe conduit See Figure 8a NOTE Stub up and Offset Dimensions can be found on the Bending Charts on pages 8 thru 10 of this manual or on the bending instructions decal on top of...

Page 7: ...rotating shoe locks the conduit into position Advance the bender shoe to the desired degree of bend When the pointer on the shoe reaches the desired degree of bend release the Jog button and the bende...

Page 8: ...good quality MP grease Figure 15 Both Adjusting Bolts Must Contact Bender Frame 3 To inspect REAR 40 chain tension Check chain tension after an initial break in period of 2 3 hours of use and tighten...

Page 9: ...90 1 2 8 1 2 20 36 1 4 51 1 4 67 1 2 97 1 2 3 4 8 1 2 16 1 4 31 1 4 46 1 4 61 1 4 92 1 2 1 10 17 1 2 32 1 2 47 1 2 63 3 4 93 3 4 1 1 4 12 3 4 17 1 2 32 1 2 47 1 2 63 3 4 95 1 1 2 14 1 4 18 3 4 33 3 4...

Page 10: ...in Chart D use the following multipliers Multiply the height of offset desired by 3 86 on 15 degree bends 2 on 30 degree bends and 1 4 on 45 degree bends Angle Figure 19a Offset Height End of Conduit...

Page 11: ...actor bad Check contacts and ohm coil for open circuit Replace Bridge rectifier bad Check with ohm meter Replace Switch bad Check with ohm meter Replace Motor bad Check brushes and ohm for open or sho...

Page 12: ...or quality workmanship and genuine Gardner Bender parts select an Authorized GB Service Center for your repair needs Only repairs performed by an Authorized Service Center displaying the official GB A...

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