Assembly Instructions
Page 1: ...Assembly Instructions...
Page 2: ...f Vents Page 14 4 Overview of Doors Page 9 5 Roof Vent Assembly Page 15 17 6 Door Assembly Page 18 24 9 Glazing Page 40 48 Item No Packing List GM34404 GM34406 GM34408 GM34410 4Section AL NO 1 PC Glas...
Page 3: ...to build up on the roof may damage the product 6 Unlike steel if the paint finish is scratched this will not harm the aluminium underneath 7 When your product needs cleaning use a mild detergent solu...
Page 4: ...not provided Expansion bolt in concrete 4 Our unique frame connectors make much stronger joints than conventional greenhouses 5 The strong two part eaves beam includes an integral gutter Downpipes ar...
Page 5: ...on Framework for whole greenhouse needs to be completed before installing polycarbonate panel glass B01 B01 B01 B02 B02 B03 B03 L26 One Unit 9 Decorative crestings are available as an optional extra E...
Page 6: ...TY L01A 2 L05A 4 L01B 2 L01C 2 L01D 2 L03E 1 L03F 1 L02C 1 L04A 6 L23 1 L11A 8 L11B 8 L11D 2 L11E 1 L10 1 L12C 2 L12D 2 L12F 1 L12G 6 L14 1 PART NO QTY L16A 8 L17 2 L18A 2 L16B 8 L18B 1 L18C 1 L18D 4...
Page 7: ...M6X10 M03 M6 28 4X16D Z02 180 S08 14 M8X60 220 4X16 Z22 5 4X8 Z04 9 4X50 Z12 S12 5 M8X30 M06 M8 5 S11 4 M6X20 S15 2 M4X10 H22 M4 2 H21 1 H23 2 H20 4 PART QTY A26 6 D17 6 J09 2 J10R L 2 2 J11 4 A27 8 A...
Page 8: ...9 Z02 4X16D 5 Z04 4X8 S11 8 M6X20 D28 2 PART NO QTY L06 1 L07 2 L09 2 L02A 2 L08A 2 L02B 2 L04A 2 L05C 4 L05D 2 L22 3 L22A 4 L11C 4 L12A 4 L12B 4 L12G 2 L03A 2 L03B 2 L22C 6 1 2 3 4 5 6 10 7 8 9 11 L...
Page 9: ...Y 128M Rubber for walls roof Provided for glass only Rubber for walls only Provided for glass only J60 2 Y9 Y13 1 Y8 1 Y1 2 Y2 6 Y3 1 Y4 2 Y5 1 6 Y6 8 Y7 Y11 4 Y10 2 Y2 Y4 Y5 Y13 Y1 Y2 Y7 Y9 Y7 Y9 Y2...
Page 10: ...7 Y10 2 PC Glass N0 2 8 PC Glass Box No 2 EXT 2 Sections PART NO QTY 23M J60 PART NO QTY 40M Rubber for walls roof Provided for glass only Rubber for walls only Provided for glass only J60 Y7 Y9 Y6 Y6...
Page 11: ...L21D L21C L21C L21D L21D L21C L21C Right Door 9 Aluminium Capping Panels Frames PART NO QTY L14 1 L16A 8 L17 2 L18A 2 L16B 8 L18B 1 L18C 1 L18D 4 L21C 8 L21D 8 PART NO QTY A28 8 32 Z22 4X16 6 Z02 4X16...
Page 12: ...1A J10L J94 L11A PART NO QTY L01A 1 L05A 2 L01B 1 L01C 1 L01D 1 L03E 1 L03F 1 L02C 1 L04A 2 L23 1 L11A 4 L11B 4 L11D 2 L11E 1 L10 1 L12C 1 L12D 1 L12F 1 L12G 2 PART NO QTY A26 3 D17 3 S14 31 M6X10 M03...
Page 13: ...D17 D17 L04A L04A L05B L05B L13 PART NO QTY L01A 1 L05A 2 L01B 1 L01C 1 L01D 1 L03C 1 L03D 1 L04A 4 L11A 4 L11B 4 L11C 4 L08C 1 L12C 1 L12D 1 L12E 1 L12G 4 PART NO QTY A26 3 D17 3 S14 37 M6X10 M03 M6...
Page 14: ...A 6 L12B 6 L12G 2 A03 2 D07 8 S14 100 M6X10 M03 M6 104 S08 8 M8X60 82 4X16 Z22 PART NO QTY Y6 8 Y7 6 Y9 2 D28 2 S11 4 M6X20 L11Cx8pcs L12Ax6pcs Y6x8pcs Y7x6pcs L09Bx2pcs Y9x2pcs L12Gx2pcs L12Bx6pcs L0...
Page 15: ...0 L27 1 2 Z24 M5X25 L03A L03A L12A L12A L03B L12B D24 D24 D25 D27 D27 D27 D25 D26 L22C L22C L22C 2 Section L27 L08Ax2pcs L02Ax2pcs L22Ax4pcs L05Cx4pcs L07x2pcs W08x2pcs Roof Vent Assemblyx2pcs L06x1pc...
Page 16: ...L19A L19B A01 A27 A27 A27 A27 Y10 L21B L21B L21A L21A PART NO QTY L15A 1 L19A 2 L19B 1 L20 1 L21A 2 L21B 2 A01 1 PART NO QTY A27 4 8 Z22 4X16 4 Z02 4X16D PART NO QTY Y10 1 2 Z04 4X8 14 Roof Vent Asse...
Page 17: ...1 1 2 2 A27 A27 L19A L20 L19A L19B A27 A27 After connector A27 has been fitted use the hole in the profile to tighten the connector in place Push down the button on connector A27 before inserting it...
Page 18: ...21B L21A L21B Z22 First the glazing panel Y10 should be loosely retained by the bar capping profiles L21A and L21B Next tap the bar capping gently into position with a rubber mallet then fix the bar c...
Page 19: ...prevent the L15A from sliding off the vent Fix the A01 vent handles using Z04 screws If required automatic vent openers can be installed once the greenhouse is complete Fill silicone sealant all aroun...
Page 20: ...L21C L21C L21D L21D L21C L21C L21D L21D L21C L21C Left Door Right Door 18 PART NO QTY L14 1 L16A 8 L17 2 L18A 2 L16B 8 L18B 1 L18C 1 L18D 4 L21C 8 L21D 8 PART NO QTY A28 8 32 Z22 4X16 6 Z02 4X16D PAR...
Page 21: ...18B L18B H21 S15 H23 H22 H23 H21 S15 H22 L18B L18C Screw S15 into the holes of H21 H23 and H22 and slide them into the channel of L18B Adjust its position until it matches the lock on L18C and tight i...
Page 22: ...6A L16B L16A L16A L16A L16B L16B L16B A28 Left Door S02x2pcs L18D W22x2pcs S12 H20 1 Slide L16A into L17A and L18D and slide L16B into L18A and L18B then assemble the door frames using connector A28 a...
Page 23: ...positioned 100mm away from each edge Secure S12 using M06 bolts then rotate the wheels to ensure free movement This is the method of adjusting the door height First the glazing panels should be loose...
Page 24: ...A L16A L16B L16B L16B L16A L18A L18C L16A L16B A28 Right Door S02x2pcs L18D W22x2pcs S12 H20 Slide L16A into L17A and L18D and slide L16B into L18A and L18C then assemble the door frames using connect...
Page 25: ...C L21D L21D L21D L21C 21D L21C 21D L21C 21D Outside face First the glazing panels should be loosely retained by the bar capping profiles L21C and L21D Next tap the bar capping gently into position wit...
Page 26: ...ssembly L18D This is the method of adjusting the door height Slide 2xS02 into L18D positioned 100mm away from each edge Secure S12 using M06 bolts then rotate the wheels to ensure free movement 100mm...
Page 27: ...a b Expansion screw Concrete ground a b a b a b 25 It is essential the dimensions a b are the same to ensure the base is square Steel pegs in soil Support at the corners only is inadequate...
Page 28: ...mm mm 2528 2 2567 4 3603 2 3504 3 Front 2528 2 2528 2 3802 4 4566 2 4437 8 2528 2 6762 8 6574 1 2528 2 5037 4 7921 7 7702 5 6272 4 7507 4 5636 2 5477 9 W Outer Width of Base Profiles L Outer Length o...
Page 29: ...Section Assembly Middle Section 2 Section Assembly Middle Section 2 Section Assembly GM34404 EXT 2 Setions The basic model GM34404 can be easily extended by adding 2 Section Assembly each time for a l...
Page 30: ...only buy the basic GM34404 there will be only L08C without L08A If your greenhouse consists of more than one extension module then you will have more D24 joining plates to join the L08C and A s First...
Page 31: ...Install the corner posts as shown and secure with the nuts bolts provided L03C 1 L03D 1 PART NO QTY L01A 2 L01B 2 L05A 2 S14 17 M6X10 M03 M6 17 L05A L05A L03D L03G L03C 2 3 Slide in S14x2pcs L01B L01...
Page 32: ...using connector A26 and part D17 then tighten them with the nuts and bolts provided Connect L01B to L01D and L01A to L01C using connector A26 and part D17 then tighten them with the nuts and bolts pr...
Page 33: ...Install L13 horizontal braces in the rear wall Then install L04A L05B with the nuts bolts provided Remember to bolt the L05B brace in place when installing L04A L05B 2 L13 1 PART NO QTY S14 12 M6X10...
Page 34: ...01B L05A L04A L03E L03F 4 L23 S14x3pcs 5 L03E L03F L23 L02C 32 3 Install the door framing and bracing L03E 1 L03F 1 L02C 1 L04A 2 L23 1 PART NO QTY L05A 2 S14 15 M6X10 M03 M6 12 L02C L23 L03E L03F L04...
Page 35: ...the structure is complete Install L01C and L01D using connector A26 and part D17 then tighten them with the nuts and bolts provided Slide S14x1pc in L02C before installing D17 Connect L01B to L01D and...
Page 36: ...house consists of more than one extension module then you will have more L27 L06 to extend Insert another end of L27 into L06 and ensure the junction works properly Then secure them with Z24 Assemble...
Page 37: ...et if needed Please follow these steps if your order includes decorative cresting Cut off 56mm from two profiles L26 near to D26 and then install all L26 onto L06B L06 making sure L26 matches the leng...
Page 38: ...7 L07B through D25 D27 and tighten them with bolts and nuts see Fig below Attention If you only buy the basic GM34404 there will be only L07B without L07 If your greenhouse consists of more than one e...
Page 39: ...e tightening the nuts and bolts push up from under the ridge near the join to ensure the entire ridge is straight Also ensure the eave profiles are running true and straight from end to end before tig...
Page 40: ...diagonal braces as shown to both sides of the greenhouse ensuring that you loosely insert 1 extra bolt in the channel which is needed later to fix the bracing L22A L22D Install L02B ensuring that you...
Page 41: ...uired if auto openers are installed Install L04A and L05D at the same time When installing L05D ensure that you leave one bolt in the bolt channel for L22 Install the L22 ridge and eaves struts The L2...
Page 42: ...Y2 2 2 5 14 16 16 1 1 3 4 4 6 7 8 8 9 10 11 12 12 13 14 15 40 L11C L11C L12D L12C L12E L12G L12G L12G L12G L11C L11A L11B L11A First the glazing panels should be loosely retained by the bar capping p...
Page 43: ...Y2 Y4 Y5 Y13 Y1 Y2 1 1 2 3 2 8 4 4 5 5 6 8 7 7 9 11 11 10 41 L11D L11D L11A L12C L12D L11A L12G L12G L11E L12F L11B First the glazing panels should be loosely retained by the bar capping profiles as s...
Page 44: ...de all Y6 glazing panels into place The top of the panels should be pushed up behind the gutter profile then pushed in against the base profile as shown in the detail drawings The panels should be loo...
Page 45: ...Y7 Y7 Y7 Y9 Y9 Y7 Y7 Y7 Y9 Y9 43 Y7 Y7 4 Y9 8 Y7 PART NO QTY...
Page 46: ...B L12B L12B L12G L12G L09A L09 L11B L12B L11B L12B L12B L12B L12G L12G Tap all of the bar capping into the channels of each frame profile with a rubber mallet as shown in the detail drawings L11B 4 L0...
Page 47: ...ng profile securely in position using Z22 screws as shown in the detail drawings Be careful not to over tighten but ensure the screws are securely fixed Ensure the bar capping profiles are pushed firm...
Page 48: ...it in the correct position using Z02 screws Z04 S11 M03 L04A OR 4 L19B Automatic Opener D28 L04A S11 Ensure the manual vent is closed as shown Z04 A01 A03 L04A L19B Manual Opener L14 1 PART NO QTY M03...
Page 49: ...L14 Door L14 Door H18 47 Rotate H18 the roller wheels to adjust the height of the door so it does not bind or rub on the bottom track Left Door Right Door...
Page 50: ...npipe bends not provided Drill a hole in L01A and L01B approximately 3mm diameter and 700mm up from the bottom Fix the J92 downpipe bracket with Z22 screws and then clip the L30 downpipe into the J92...
