Assembly Instructions
Page 1: ...Assembly Instructions...
Page 2: ...view of EXT 2 Section Page 11 4 Overview of Doors Page 7 5 Roof Vent Assembly Page 12 15 6 Door Assembly Page 16 19 9 Glazing Page 35 43 GM34304 GM34306 GM34308 GM34310 AL NO 1 PC Glass NO 1 AL NO 2 P...
Page 3: ...to build up on the roof may damage the product 6 Unlike steel if the paint finish is scratched this will not harm the aluminium underneath 7 When your product needs cleaning use a mild detergent solu...
Page 4: ...not provided Expansion bolt in concrete 4 Our unique frame connectors make much stronger joints than conventional greenhouses 5 The strong two part eaves beam includes an integral gutter Downpipes ar...
Page 5: ...6 sections or 8 or longer 9 Decorative crestings are available as an optional extra Each 2 wide glazing panel in the sides and roof requires one set One set includes 3xB01 2xB02 2xB03 and 1xL26 Atten...
Page 6: ...2 PART QTY A26 6 D17 6 S14 150 M6X10 M03 M6 J09 2 J10R L 2 2 J11 4 28 4X16D Z02 155 A27 8 A28 4 H18 2 D07 13 S08 13 M8X60 203 4X16 Z22 5 4X8 Z04 5 4X50 Z12 S12 2 M8X30 M06 M8 2 J12R L 1 1 J94 4 L30 J0...
Page 7: ...9 Y7 Y9 PC GLASS No 1 5 Y6 Y6 Y6 Y6 Y2 Y4 Y5 Y1 Y2 Y11 Y11 Y2 Y4 Y3 Y1 Y2 Y2 Y7 Y7 Y6 Y6 GM34304 PC GLASS No 1 Y7 Y7 Y6 Y6 PART NO QTY 84M J60 PART NO QTY 102M Rubber for walls roof Provided for glass...
Page 8: ...12A 4 L12B 4 L12G 2 L22C 6 L19A 4 L19B 2 L20 2 L21A 4 L21B 4 2 3 1 5 8 4 6 7 9 10 11 12 13 14 15 16 PART NO QTY 26M J60 PART NO QTY 36M Rubber for walls roof Provided for glass only Rubber for walls o...
Page 9: ...11 L21C L21D L21C L21D L21C Door Assembly 7 PART NO QTY L14 1 L16A 4 L17 1 L18A 2 L16B 4 L18D 2 L21C 4 L21D 4 PART NO QTY A28 4 16 Z22 4X16 6 Z02 4X16D PART NO QTY Y11 2 4 4X50 Z12 H18 2 J12R L 1 1 S1...
Page 10: ...J10R L 1 1 J11 2 6 4X16D Z02 28 D07 2 S08 2 M8X60 46 4X16 Z22 J94 2 L30 2 J93 2 J92 2 PART NO QTY Y1 1 Y2 2 Y4 1 Y5 1 8 L01A L05A L04A J92 A26 D17 J03 L01B L04A J92 A26 D17 J03 L03F L05A L03E L01C L0...
Page 11: ...02 30 D07 3 S08 3 M8X60 48 4X16 Z22 J94 2 L30 2 J93 2 J92 2 PART NO QTY Y1 1 Y2 3 Y4 1 Y3 1 L05B 1 L13 1 9 L12D L30 J93 J02R J94 L11A J09 L11B L30 J93 J02L J94 L11A L12G L12C L11C L11C L11C L12G L12G...
Page 12: ...22 PART NO QTY Y6 6 Y7 4 Y9 2 10 D28 2 S11 4 M6X20 Overview of Sides and Roof L15A 2 L19A 4 L19B 2 L20 2 L21A 4 L21B 4 A27 8 8 Z02 4X16D 4 Z04 4X8 L08Cx2pcs L02Ax6pcs L22Dx2pcs L05Cx8pcs L07Bx2pcs A03...
Page 13: ...4 M5X25 L03A L03A L12A L12A L03B L12B D24 D24 D25 D27 D27 D27 D25 D26 L22C L22C L22C L27 L08Ax2pcs L02Ax2pcs L22Ax4pcs L05Cx4pcs L07x2pcs A03x2pcs Roof Vent Assemblyx2pcs L06x1pc L05Dx2pcs L04Ax2pcs L...
Page 14: ...L19A L19B A01 A27 A27 A27 A27 Y10 L21B L21B L21A L21A PART NO QTY L15A 1 L19A 2 L19B 1 L20 1 L21A 2 L21B 2 A01 1 PART NO QTY A27 4 8 Z22 4X16 4 Z02 4X16D PART NO QTY Y10 1 2 Z04 4X8 12 Roof Vent Asse...
Page 15: ...1 1 2 2 A27 A27 L19A L20 L19A L19B A27 A27 After connector A27 has been fitted use the hole in the profile to tighten the connector in place Push down the button on connector A27 before inserting it...
Page 16: ...1A L21B L21A L21B First the glazing panel Y10 should be loosely retained by the bar capping profiles L21A and L21B Next tap the bar capping gently into position with a rubber mallet then fix the bar c...
Page 17: ...prevent the L15A from sliding off the vent Fix the A01 vent handles using Z04 screws If required automatic vent openers can be installed once the greenhouse is complete Fill silicone sealant all aroun...
Page 18: ...1 L21C L21D L21C L21D L21C PART NO QTY L14 1 L16A 4 L17 1 L18A 2 L16B 4 L18D 2 L21C 4 L21D 4 PART NO QTY A28 4 16 Z22 4X16 6 Z02 4X16D PART NO QTY Y11 2 4 4X50 Z12 H18 2 J12R L 1 1 S12 2 M8X30 M06 M8...
Page 19: ...18B L16A L16B L16A L16A L16A L16B L16B L16B A28 S02x2pcs L18D W22x2pcs S12 H20 1 Slide L16A into L17A and L18D and slide L16B into L18A and L18B then assemble the door frames using connector A28 as sh...
Page 20: ...2 Y11 Y11 L21C L21C L21C L21C L21D L21D L21D L21D First the glazing panels should be loosely retained by the bar capping profiles L21C and L21D Next tap the bar capping gently into position with a rub...
Page 21: ...H After Assembly L18D 19 Slide 2xS12 into L18D positioned 100mm away from each edge Secure S12 using M06 bolts then rotate the wheels to ensure free movement This is the method of adjusting the door h...
Page 22: ...a b a b a b a b 20 It is essential the dimensions a b are the same to ensure the base is square Expansion bolt in concrete Steel pegs in soil Support at the corners only is inadequate...
Page 23: ...mm mm 1910 7 2567 4 3200 4 3098 5 Front 3802 4 4255 5 4124 9 6557 6367 1 5037 4 7746 7 7526 6 6272 4 7507 4 5387 6 5227 6 1910 7 1910 7 1910 7 1910 7 Rear Front W Outer Width of Base Profiles L Outer...
Page 24: ...GM34306 22 Front L W a b Black The basic model GM34304 can be easily extended by adding 2 Section Assembly each time for a longer size 2 Section GM34304 EXT 2 Setions GM34306...
Page 25: ...your greenhouse consists of more than one extension module then you will have more D24 joining plates to join the L08C and A s Assemble L08A A28 through D24 then tighten them with bolts and nuts First...
Page 26: ...A L03D 2 Slidein S14x2pcs L05A L03C L03C L05A L08C L01B L01A 1 1 L01B 1 1 Slidein S14x2pcs Install the corner posts as shown and secure with the nuts bolts provided L01A L03C 1 L03D 1 PART NO QTY L01A...
Page 27: ...all L01C and L01D using connector A26 and part D17 then tighten them with the nuts and bolts provided Connect L01B to L01D and L01A to L01C using connector A26 and part D17 then tighten them with the...
Page 28: ...6 L04A L05B 1 3 2 4 L05B L04A L04A L13 Install L13 horizontal braces in the rear wall Then install L04A L05B with the nuts bolts provided Remember to bolt the L05B brace in place when installing L04A...
Page 29: ...L04A L01A L01B L05A L04A L03E L03F 4 L23 S14x3pcs L03E L03F 27 3 L03E L04A L05A 2 3 4 1 L23 L03F L04A L05A 2 3 4 1 Install the door framing and bracing L03E 1 L03F 1 L04A 2 L23 1 PART NO QTY L05A 2 S...
Page 30: ...nd rear wall framing until the structure is complete Install L01C and L01D using connector A26 and part D17 then tighten them with the nuts and bolts provided View from inside Connect L01B to L01D and...
Page 31: ...ert half part of L27 into L06 leaving 250mm length of L27 Then secure L27 and L06 with Z24 Insert another end of L27 into L06B and ensure the junction works properly Then secure them with Z24 Assemble...
Page 32: ...from two profiles L26 near to D26 and then install all L26 onto L06A L06 making sure L26 matches the lengths of L06A L06 See Fig above Drill one hole on both sides of L26 Dia 3 2mm 150mm from centre o...
Page 33: ...hout L07 If your greenhouse consists of more than one extension module then you will have more L07 to extend Assemble L07 L07B through D25 D27 and tighten them with bolts and nuts see Fig below Instal...
Page 34: ...ear the join to ensure the entire ridge is straight Also ensure the eave profiles are running true and straight from end to end before tightening the L22Cs at the sides You can also loosen these to ma...
Page 35: ...es as shown to both sides of the greenhouse ensuring that you loosely insert 1 extra bolt in the channel which is needed later to fix the bracing L22A L22D Install L02B ensuring that you insert 3 extr...
Page 36: ...and L05D at the same time When installing L05D ensure that you leave one bolt in the bolt channel for L22 Install the L22 ridge and eaves struts The L22 struts are fitted horizontally at the ridge an...
Page 37: ...C L11A L12G L12G L12G L11A L11B First the glazing panels should be loosely retained by the bar capping profiles as shown in the detail drawings Next tap the bar capping gently into position with a rub...
Page 38: ...L11D L11D L11A L12C First the glazing panels should be loosely retained by the bar capping profiles as shown in the detail drawings Next tap the bar capping gently into position with a rubber mallet...
Page 39: ...ace The top of the panels should be pushed up behind the gutter profile then pushed in against the base profile as shown in the detail drawings The panels should be loosely retained by the glazing bar...
Page 40: ...Y7 Y7 Y7 Y9 Y9 Y7 Y7 Y7 Y9 Y9 38 Y7 Y7 Y7 Y7 Y7 Y7 Y9 Y9 4 Y9 8 Y7 PART NO QTY...
Page 41: ...L12B L12B L12B L11B L11B L12B L12B L12B L12B L12G L12B L11B L12G L09B L09 Tap all of the bar capping into the channels of each frame profile with a rubber mallet as shown in the detail drawings L11B...
Page 42: ...ng profile securely in position using Z22 screws as shown in the detail drawings Be careful not to over tighten but ensure the screws are securely fixed Ensure the bar capping profiles are pushed firm...
Page 43: ...19B L19B 41 D28 L04A S11 1 1 1 Window x4pcs 2 3 3 4 Ensure the manual vent is closed as shown Slide L15A along the groove in the L06 ridge and fix it in the correct position using Z02 screws L14 1 PAR...
Page 44: ...L14 Door L14 Door H18 42 Door Rotate H18 the roller wheels to adjust the height of the door so it does not bind or rub on the bottom track...
Page 45: ...eaks use glue when fixing the downpipe bends not provided Drill a hole in L01A and L01B approximately 3mm diameter and 700mm up from the bottom Fix the J92 downpipe bracket with Z22 screws and then cl...