G&J Hall POWERBOR Series Page 1 Original Instructions Manual Download

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PB45 - W18XC1053 - Revised 230712

The POWERBOR range of machines are exclusively manufactured by

G&J Hall Ltd, Burgess Road, Sheffield, S9 3WD, England

POWERBOR - PB45 DRILL

ORIGINAL INSTRUCTIONS

WARNING !

When using electric power tools basic safety
precautions should always be used to
reduce the risk of fire, electric shock and
personal injury.

Read all of these instructions before
attempting to operate this product and save
these instructions

Machine shown
PB45 - without the
safety guard for clarity.

Summary of Contents for POWERBOR Series

Page 1: ...WERBOR PB45 DRILL ORIGINAL INSTRUCTIONS WARNING When using electric power tools basic safety precautions should always be used to reduce the risk of fire electric shock and personal injury Read all of...

Page 2: ...Disassembly and transportation 13 Operating instructions 1 Setting and testing 14 2 Tool changing Mounting of cutters into the arbor 14 Fitting the MT2 arbor 15 Removing the MT2 arbor 15 Using Twist D...

Page 3: ...dle Fitting MT2 Magnet Dimensions 200mm x 100mm Magnet Power 75W Magnetic Adhesion 1500kg measured on 25mm thick plate Minimum Plate Thickness 12mm minimum recommended Sound Pressure Level 86 dBA Unce...

Page 4: ...ead hazards Ear protection Ear defenders should be worn at all times whilst using this tool this tool exceed 85dB A Electrical enclosure risk of electric shock Read and understand the instruction manu...

Page 5: ...tool should NOT be use in a wet or humid environment where water could be drawn into the power tools cooling and ventilation system If the power tool is used in the upside down position cutting fluids...

Page 6: ...efore plugging in the machine When carrying or moving tools always keep your fingers away from the switches Plugging in a power tool with the switches in the ON position could invite accidents Intenti...

Page 7: ...ensure it is also clean flat and clear of debris Always check the magnet is securely adhered to the work piece before commencing any drill operations Do not use other appliances on the same power rece...

Page 8: ...ol should not be used until the damage has been repaired by a qualified electrician A damaged power cord will increase the risk of electric shock Using the Power Tool Outside Do not expose the power t...

Page 9: ...s intended 7 Use the right tool Do not force small tools to do the job of a heavy duty tool Do not use tools for purposes not intended for example do not use circular saws to cut tree limbs or logs 8...

Page 10: ...ked 19 Stay alert Watch what you are doing use common sense and do not operate the tool when you are tired 20 Check damaged parts Before further use of tool it should be carefully checked to determine...

Page 11: ...NOT be used as an alternative to the magnet for clamping purposes Always ensure the strap is correctly fitted and the machine is secure BEFORE starting the motor unit CONNECTION TO THE POWER SUPPLY Co...

Page 12: ...3 Revised 230712 PB45 RAISED PB45 LOWERED ILLUSTRATED DESCRIPTION OF FUNCTIONS ELECTRO MAGNET BASE 2A FUSE MAGNET MAGNET ON OFF SWITCH MOTOR ON OFF SWITCH PINION SHAFT HANDLE x 3 GEAR SELECTORS ARBOR...

Page 13: ...machine is not in use it should be stored in the carrying case provided Any cutters should be removed after use The drill unit should be wound down into a low position The three pinion handles need to...

Page 14: ...n If the strap becomes damaged or lost it must be replaced BEFORE using the power tool DO NOT use the safety strap as an alternative clamping method the electro magnet should have good magnetic adhesi...

Page 15: ...ITTING THE MT2 ARBORr tool properly To fit the MT2 arbor A into the machine First ensure that both the arbor and the morse taper socket are clean and free of dirt or debris and have no damage which co...

Page 16: ...TING SCREW CLAMPING MAGNET CONTROL An electro magnet is used for clamping the tool onto the workpiece The magnet is controlled by the magnet switch F located at the bottom of the control panel O indic...

Page 17: ...Tensile 0 37 0 37 0 75 1 25 1 62 2 0 2 37 2 75 3 12 Cutter Diameter inches Material Surface Speed Inches min Cutting Speeds Metric Aluminium 60 Brass 45 Mild Steel 24 High Tensile 9 Material Surface S...

Page 18: ...the power is interrupted the motor will stop and will not restart when the power is resumed until the motor control is operated again OPERATION SPINDLE SPEED CONTROL The speed of the motor on the PB4...

Page 19: ...he pinion shaft and handle assembly can be withdrawn The pinion shaft and handle assembly can then be mounted on the opposite side of the machine taking care to ensure the pinion gear teeth engage wit...

Page 20: ...provided Proceed with caution apply pressure gradually until the cutter has formed a groove of approx 3mm 1 8 Once a groove is established the pressure can be increased DO NOT apply excessive pressur...

Page 21: ...he arbor of the machine 18YPIPE PIPE CLAMP This allows the drill to be mounted on a pipe or cylindrical object the magnet attaches to the saddle so the material of the workpiece does not need to be ma...

Page 22: ...maintained tools can cause accidents Use only Powerbor recommended accessories accessories made for other power tools may not be suitable and could become hazardous when used SERVICE the power tool pr...

Page 23: ...23 PB45 W18XC1053 Revised 230712 PB45 WIRING DIAGRAMS...

Page 24: ...ERNAL CIRCLIP 13 18X205 M8 X 8 SKT HD SET SCREW 14 18X524 PINION END CAP 15 18X502 PINION BUSH 16 18Y174 PINION SHAFT PB45 17 18X718 12MM HANDLE Item Part No Description 18 18X520 KNOB 17 18 18Y175 HA...

Page 25: ...18ZF15 END SHIELD OF GEARING 16 18ZF16 GEARBOX HOUSING 17 18ZF17 INTERMEDIATE WHEEL 18 18ZF18 SHAFT WITH 2 PINIONS 19 18ZF19 GEARBOX SWITCH COMPLETE 20 18ZF20 COUPLING BOLT Item Part No Description 2...

Page 26: ...t No Description 80 18X535 HOOK STRAP ASSEMBLY 81 18X533 RATCHET STRAP ASSEMBLY PB45 DRILL GUARD PB45 SAFETY STRAPS Item Part No Description 6 18Y101 MT2 ARBOR COMPLETE 9 18X1105 MT2 ARBOR SPRING 10 1...

Page 27: ...27 PB45 W18XC1053 Revised 230712...

Page 28: ...tibility EMC Generic standards Emission standard for industrial environments According to the regulations 2006 95 EC Low Voltage Directive 2004 108 EC EMC Directive 2006 42 EC Machinery Directive Sign...

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