background image

 

12 

 

Version 1, 15 June 2020, 12 of 16 

 

11.0  

TROUBLESHOOTING

 

PROBLEM 

CAUSE 

RECTIFICATION 

The desired 
mixed  
water 
temperature 
cannot be 
obtained.

 

 

Hot and cold supplies are fitted to the  
wrong connections 

 

Valve contains debris. 

 

Strainers contain debris. 

 

Ensure the valve has the Hot/Cold supplies fitted  
to the correct connections. 

 

Clean valve ensuring debris is removed and  
components are not damaged. 

 

Clean strainers ensuring debris is removed. 

 

Check non return device is not jammed. Clean if 
necessary.

 

The valve will  

not shut down 
during testing.

 

 

The hot to mix temperature 
differential is not high enough. 

 

Sealing seat is damaged or fouled  
by debris

 

 

Raise hot water temperature. 

 

Replace piston O-rings 

 

Clean seat. 

 

Replace element assembly

 

Mix temperature 

unstable.

 

 

Debris is fouling valve. 

 

Flow rate below 6 L/min. 

 

Strainers are fouled. 

 

Systems may be fluctuating outside 
valve parameters

 

 

Clean the valve ensuring that all debris is removed 
and components are not damaged. 

 

Rectify any pressure deterioration. 

 

Clean strainers 

 

Check system pressure; install pressure control  
valves to ensure inlet conditions are within limit

 

Mix temperature 

changing over 
time.

 

 

Inlet conditions (pressures or  
temperatures) are fluctuating, 

 

Strainers contain debris.

 

 

Install suitable pressure control valves to ensure 
inlet conditions are within range. 

 

Clean strainers ensuring debris is removed.

 

Either full hot or 

cold flowing from 
the outlet fixture. 

 

Valve is incorrectly set. 

 

Hot/Cold water has migrated to other 
inlet 

 

Adjust mix temperature between 35 

– 48 Degrees  

Celsius as required. 

 

Replace faulty non-return valves

 

No flow from the 
valve outlet.

 

 

Hot or cold water failure. 

 

Strainers are fouled 

 

Valve functioning correctly. Restore inlet supplies  
and check mix temperature. 

 

Clean strainer.

 

Flow rate reduced 
or fluctuating 
 

 

Valve or inlet fittings fouled by debris. 

 

Dynamic inlet pressures are not 
within those recommended limits. 

 

Check valve and inlet fittings for blockages. 

 

Ensure the dynamic inlet pressures are nominally 
balanced to /- 10%

 

Mixed water 
temperature too 
hot or cold.

 

 

Valve has been tampered with. 

 

Valve incorrectly set. 

 

Inlet temperatures are not within 
specified limits. 

 

Readjust valve to required set temperature. 

 

Readjust valve to required set temperature. 

 

Ensure inlet temperatures are within the specified 
limits.

 

Temperature 

adjuster difficult 
to move. 

 

Adjustment at maximum mix 
temperature stops. 

 

Valve piston over set. 

 

Mixed water is at maximum temperature no higher 
mix. 

 

Wind adjuster out until set temperature required is 
achieved. 

Hot water flows 

into the cold 
water system or 
vice versa. 

 

Non return valves faulty. 

 

Replace non-return valves. 

Valve is noisy. 

 

 

Water velocity above velocity 
requirements of AS3500.1.2. 

 

Reduce water velocity. 

 
 

 

Summary of Contents for 101.10.70.10

Page 1: ...ng tempered water to the desired outlets This stainless steel hinged cabinet kit is a lockable cabinet with 20mm copper fittings 2 in and 1 out which allows secure installation and safe simple mainten...

Page 2: ...es 3 0 DESCRIPTION This manual covers the CliniMix Lead SafeTM TMV SS Cabinet Assembly with Universal Door 20 Bottom In Out These are designed to provide tempered water to the desired outlets This mix...

Page 3: ...APH The Galvin Engineering CliniMix Thermostatic Mixing Valve is suitable for many applications The Head loss Characteristic for Mixed Outlet Flow rate versus Balanced Inlet Pressure is shown below in...

Page 4: ...ction within specification on unequal pressures up to 6 1 The mixer has integral isolating valves which permit servicing of the strainer check valve flow regulator and thermostatic cartridge They are...

Page 5: ...ure to do this may void the warranty 3 Connect water lines Before connecting to water lines all lines must be flushed Remove protective vinyl cap from copper tubes Join each copper tube to the correct...

Page 6: ...rtest length of pipe work between the mixing valve and outlet fixture Allow the mixed outlet to flow for at least 60 seconds to allow the temperature to stabilise before taking a temperature reading a...

Page 7: ...Restore the cold water to the TMV After the mixed water temperature has stabilized note the outlet temperature ensuring the outlet temperature has reestablished Now repeat the above test except this t...

Page 8: ...st plugs in the top of the inlet fittings are tight and that there is no evidence of water leakage The TMV must then be recommissioned as per Section 7 0 including temperature adjustment and the shutd...

Page 9: ...rass top assembly screw out the plastic spindle and replace the smaller O ring 5 Carefully remove the spindle from the center of the body 6 Remove O ring from spindle Replace with O ring supplied in t...

Page 10: ...OR WM TMV1 1 2 WM ISO 1 INLET ISOLATOR ELBOWS PAIR FOR WM TMV1 1 3 WM NRV 1 INLET NON RETURN VALVE FOR WM TMV1 PAIR 1 4 WM STR 1 INLET STRAINERS FOR WM TMV1 PAIR 1 5 WM TPKIT 1 THERMOSTAT PISTON SHUTT...

Page 11: ...r s recommendation the ode and all relevant statutory and local tate or erritory requirements 4 The TMV must be returned to Galvin Engineering together with a fully and correctly completed Galvin Engi...

Page 12: ...ntrol valves to ensure inlet conditions are within range Clean strainers ensuring debris is removed Either full hot or cold flowing from the outlet fixture Valve is incorrectly set Hot Cold water has...

Page 13: ...___________________ Model No ________________________ Size _________ Valve Location Building _____________________________________________________________________ Valve Identification No _____________...

Page 14: ...k It is hereby certified that all the commissioning work has been carried out by the undersigned in accordance with the requirements of the Codes of Practice indicated prior Date of Valve Commissioned...

Page 15: ...Outlets in Use One Outlet in Use All Req d Outlets in Use 1 2 3 4 5 6 7 8 9 10 11 Give details of brand and model designation Commensurate with the design flow rate for the mixing valve Note An accura...

Page 16: ...e ______________________ Date _______________________ Maintenance Tests Yes Date of Previous Service ______________________________________________________________________ Previous Service carried out...

Reviews: