Galvin Engineering CliniMix Lead Safe 100.00.71.00 Product Installation Manualline Download Page 1 | Manualshive

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Version 2, 31 July 2020, 1 of 18

Version 2.1, 31

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July 2020, 1 of 18

Doc. No. 07-06.69

CliniMix

®

Lead Safe™

Hob Mounted Thermostatic

Progressive Basin Mixer - Lever

PRODUCT CODES:

- 100.00.71.00

TABLE OF CONTENTS

WATER SUPPLY CONDITIONS

TROUBLESHOOTING

1.0

INTRODUCTION

The CliniMix

®

Lead

Safe™ Hob

Mounted Thermostatic Progressive Basin Mixer - Lever

is a high-

performance thermostatic mixing valve suitable for a wide range of applications. The valve is designed to
comply with ‘AS4032. Thermostatic Mixing Valves - Materials, Design and Performance Requirements’.
The mixing valve has the following features:

−

Complies with the requirements of AS4032.4

– Thermostatic Mixing Valves.

−

Provides high stability of mixed water temperature even under changing inlet conditions.

−

Ensures rapid shut down of mixed outlet flow in the event of hot or cold water supply failure.

−

Designed for quick and simple in-situ servicing.

−

Suitable for installation into AS3500 compliant systems with hot water temperature as low as 55°Celsius.

−

Fitted with tamper resistant temperature adjustment mechanism.

−

Cool touch, non-conductive design in the hot side of the body, which minimises the risk of burns.

−

Round smooth design to facilitate easy cleaning.

−

Self-draining spout design.

−

Hot water disinfection available without removing tap.

IMPORTANT: All GalvinCare

®

mental health taps are tested in accordance with AS/NZS 3718 and leave

our premises in good working order. Document to be read in conjunction with CliniMix

®

Progressive

Thermostatic Mixing Valve manual.

AS 4032.4 ic. A2

SA lo al

1
2
3
...
»

Summary of Contents for CliniMix Lead Safe 100.00.71.00

Page 1: ...ixing valve has the following features Complies with the requirements of AS4032 4 Thermostatic Mixing Valves Provides high stability of mixed water temperature even under changing inlet conditions Ensures rapid shut down of mixed outlet flow in the event of hot or cold water supply failure Designed for quick and simple in situ servicing Suitable for installation into AS3500 compliant systems with ...

Page 2: ...e maximum temperature for hand washing This mixing valve is supplied with integral isolating valves strainers check valves and flow regulators The hot side of the body and the inlet is insulated to ensure the body surface is maintained at a safe temperature when the fitting is in operation Avoid using heat for soldering near the mixer inlets to prevent damage to internal components The CliniMix ea...

Page 3: ... be necessary to remove the combined check valve and flow regulators and replace them with simple check valves Supply Water Temperature Range C Min 5 Max 85 Maximum Static Pressure kPa 1000 Working Pressure Range kPa Min 20 Max 500 Permitted Supply Pressure Variation 10 1 Table 2 Water supply conditions Tapware must be installed in accordance with the provisions of AS NZS 3500 Installations not co...

Page 4: ...uctions It is important that both inlet dynamic supply pressures are 500kPa or less If either supply pressure exceeds 500kPa then a suitable pressure reducing valve must be fitted prior to the inlet control valve to reduce the pressure to an acceptable limit These pressure reducing valves must be installed as per the manufacturer s instructions To achieve optimum performance from the valve it is r...

Page 5: ...e tap 4 Turn the mixer on and test operation Commission as per instruction 6 2 HANDLE POSITIONING 1 Fully open valve anti clockwise 2 Remove the handle assembly To prevent damage carefully prise off plastic indicator from the handle Use a small flat bladed screwdriver if necessary Use 4mm Hex key to remove holding screw 3 Refit handle onto spline as shown 4 Fit handles screw tighten with a 4mm Hex...

Page 6: ...ture reading at the outlet with a digital thermometer The flow rate should be at least 4L min The temperature should e taken close to the mixer s outlet and if the outlet temperature requires adjustment then follow the temperature adjustment in the installation instructions Shut Down Test Once the correct outlet temperature has been achieved the valves internal mechanism should be exercised at lea...

Page 7: ...tlet flow should quickly reduce to be less than 0 4L min following the isolation The volume of mixed water discharged for a period of between 5 35 seconds should be measured and should not exceed the maximum volume set out in the applicable standard or code of practice for each state Restore the hot water supply to the valve and measure and record the outlet temperature after the mixed water tempe...

Page 8: ...with each TMV will ensure this requirement is met If the CliniMix Progressive Thermostatic Mixing Valve is to be installed without the supplied inlet control valves then it will be necessary to install a separate isolating valve non return valve and strainer to both inlets to the valve Strainers must be fitted to prevent any particulate contamination from entering the valve These strainers should ...

Page 9: ... adopted Otherwise servicing checks should be carried out more frequently e g every 4 months Follow the recommended maintenance procedures detailed in section 10 During servicing note the following 1 Repeat the procedure of recording and checking supply temperatures The same type of measuring equipment should be used 2 If the temperature has changed significantly from the previously recorded valve...

Page 10: ...AF deep socket Clean all components thoroughly and inspect cartridge for damage If the components are damage the cartridge must be replaced 5 The cleaned cartridge or a new cartridge if this is required can now be re installed by screwing into the mixer body until it reaches a firm stop and tightened 6 The cartridge should be tightened to a torque of 15Nm 7 Replace lever handle see section 6 2 and...

Page 11: ... then be commissioned as per instructions 10 0 MAINTENANCE When installed as an AS NZS 4032 4 application it is a requirement that the commissioning section 7 0 and maintenance procedures in section 10 are carried out before use 10 1 Adjustment of the mix temperature 1 Close the valve 2 Remove top cap screw and handle ensure that the cartridge is closed 3 Remove the upper brass ring closure settin...

Page 12: ...ning On a regular basis the anti splash nozzle should be inspected and cleaned if necessary This should be done immediately before sterilising is carried out In areas where lime scale build up is prevalent this will have to be removed An inhibited proprietary scale solvent can be used such a kettle descaling solvent ut it is important to follow the manufacturer s guidelines After descaling it is i...

Page 13: ...ty Note Care should be taken when carrying out the following procedure to avoid contact with hot water and hot surfaces We recommend the use of protective hand wear 1 Isolate water supply Turn oth handles clockwise until they re fully off 2 Remove hoses Using a spanner turn both hose nuts anti clockwise and remove 3 Swap Hoses Swap the hoses Attach the cold hose on the hot outlet and the hot hose ...

Page 14: ...sius 30 Minutes 65 degrees Celsius 15 Minutes 70 degrees Celsius 10 Minutes Table 4 Guide to disinfection temperatures v s time To avoid scalding burning keep clear of the mixed outlet 6 Cool Down Unit This unit becomes very hot during operation Extreme care should be taken when reversing hoses Ensure the unit is cool to touch before reassembly After the required disinfection time turn the tap han...

Page 15: ... that system must be in accordance with its manufacturer s recommendation the Code and all relevant statutory and local State or Territory requirements 4 The valve must be returned to Galvin Engineering together with a fully and correctly completed Galvin Engineering Warranty Claim Form 5 Where the valve is replaced under warranty the replacement valve carries a new warranty as detailed herein Exc...

Page 16: ...is or is damaged Non return devices are damaged Raise hot water temperature Clean the cartridge ensuring that all debris is not jammed Clean if necessary Mix temperature unstable Flow rate below 2L min Thermostatic cartridge contains debris or is damaged Strainers contain debris Non return devices are damaged Rectify any pressure deterioration Clean the cartridge ensuring that all debris is remove...

Page 17: ...details are to be filled in Incomplete reports will not be accepted PRINT ALL DETAILS or MARK WITH AN X IN BOXES TO INDICATE CHOICE Name of Facility Street Address Suburb State Post Code Phone Contact Name Date Work Order Make Model of Hot Water Unit Make of Mixing Valve Model No Size Valve ID No Total No of Mixing Valves on Site Building Valve Location Building Area serviced by value Outlet type ...

Page 18: ...ms replaced and part numbers during this visit Service Kit No Other Parts Temperature range of warm water at outlet Neonatal and children 38 40 C Adult 40 5 43 5 C Set Temperature C Date at this service commissioning Date of next service due Previous service carried out by Date of previous service Valve installed by Date of installation It is hereby certified that all the commissioning work has be...

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