Galvin Engineering 100.41.11.20 Product Installation Manualline Download Page 5

 

© Galvin Engineering Pty Ltd 

 

Product Installation Guidelines 

Version 1, 19 October 2022, Page 

5

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7.0 

INSTALLATION 

The  CliniMix

®

  CMV2  Wall  Mounted  Hands  Free  Point  Use  mixing  valves  must  be  installed  using  the 

appropriate Standard, Code of Practice and legislation applicable to point of install. 

The  CliniMix

®

  CMV2  Wall  Mounted  Hands  Free  Point  Use  mixing  valves  must  be  installed  by  a  licensed 

plumber.

 

If the valve is not installed correctly then it will not function correctly and may put the user in danger. It may 
also void the warranty of the valve. 

Prior  to  the  installation  of  the  valve,  the  system  must  be  checked  to  ensure  that  the  system  operating 
conditions  fall  within  the  recommended  operating  range  of  the  CliniMix

®

  CMV2  Wall  Mounted  Hands  Free 

Point Of Use mixing valve. If the hot water supply temperature is greater than 80° Celsius, the valve may be 
damaged. If the temperature of the hot water will rise above 80° Celsius a suitable temperature limiting valve 
must  be  fitted  to  the  hot  water  supply,  prior  to  the  inlet  fittings.  This  temperature  limiting  valve  must  be 
installe

d  s per the m nuf  turer’s  nstru t  ns   t  s  mp rt nt th t   th  n ets dynamic supply pressures are 

500kPa  or  less.  If  either  supply  pressure  exceeds  500kPa  then  a  suitable  pressure  reducing  valve  must  be 
fitted prior to the inlet control valve to reduce the pressure to an acceptable limit.  
These pressure redu  ng v  ves must  e  nst   ed  s per the m nuf  turer’s  nstru t  ns  T    h eve  pt mum 
performance  from  the  valve  it  is  recommended  that  the  inlet  pressures  are  balanced  to  within  10%  of each 
other. 

To  ensure  that  the  mixing  valve  operates  correctly,  it  is  necessary  that  the  pipe-work  is  thoroughly  flushed 
with clean water before the valve is installed. This will remove any physical contaminants from the pipe-work, 
ensuring  trouble-free  operation.  During  the  flushing  procedure,  care  should  be  taken  to  prevent  water 
damage occurring to the surrounding area. 

The valve should be installed so it can be easily accessed for maintenance or servicing.  

During  installation  or  servicing,  heat  must  not  be  applied  near  the  mixing  valve  or  inlet  fittings,  as  this  will 
damage  the  valve  and  inlet  fittings  internals.  Failure  to  comply  with  this  requirement  will  damage  the  valve 
and fittings. It will put the user at risk, and it will void the warranty of the valve. 

 

Note:  To  effectively  control  microbial  hazards  during  system  design,  installation,  commissioning  and  maintenance,  the 
requirements of local legislation shall be adhered to. 

Note:  In  some  installations,  certain  types  of  tapware  devices  such  as  flick  mixers  and  solenoid  valves  are  used.  The  water 
pressure  may  be seen  to  spike  outside that  recommended  for  the valve,  during  rapid  shut off  conditions with  these  types  of 
devices. Even if the spike only lasts a split second it is still considered to be outside the operating conditions and may cause 
the  valve  to  operate  incorrectly.  In  the  event  that  this  does  occur,  measures  must  be  taken  to  control  the  spike,  such  as  the 
installation of an inline pressure reducing valve directly before the valve inlets.

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for 100.41.11.20

Page 1: ...TER SUPPLY CONDITIONS 3 5 1 INTRODUCTION 3 5 2 SUPPLY PRESSURE REQUIREMENTS 3 6 0 PRE INSTALLATION 4 7 0 INSTALLATION 5 7 1 OPERATION AND TESTING 8 7 2 SENSOR SETTING INSTRUCTIONS 8 8 0 COMMISSIONING...

Page 2: ...es with the requirements of AS 4032 4 Thermostatic Mixing Valves Self draining spout design Unique hygiene flush feature for in situ disinfection Remote activation and mixed water temperature monitori...

Page 3: ...G must be followed 5 2 SUPPLY PRESSURE REQUIREMENTS This mixer is designed to be installed on all types of plumbing systems Hot and cold water supply pressures should be reasonably balanced however th...

Page 4: ...MOUNTING DETAILS WALL PREPARATION 1 Cut out hole in wall as per dimensions shown below The depth of the hole must be between 75 and 95mm from the finished wall face 2 Drill four holes located as per...

Page 5: ...s nstru t ns T h eve pt mum performance from the valve it is recommended that the inlet pressures are balanced to within 10 of each other To ensure that the mixing valve operates correctly it is neces...

Page 6: ...inside the box Using suitable fittings attach the box inside the wall Box must be leveled and installed parallel to the finished wall Ensure the box is not twisted Connect supplied inlets to the ther...

Page 7: ...ixing valve body until it stops Tighten to a torque of 10Nm Attach frame using the screws removed from the installation cover Align the position of the back nut with the faceplate recess in frame and...

Page 8: ...the spout before installing the outer spout Push spout to the end and lock with grub screw to secure Ensure the disinfecton key cover is fitted to the open hole as shown 7 1 OPERATION AND TESTING Afte...

Page 9: ...peration restart electronics 1x app 2 sec till 1x extended function mode is active 2x a app 0 5 sec pulsing during active function 1x app 5 sec till 4x 1x sec Release and wait till 1x sec keep out of...

Page 10: ...n following the isolation The volume of mixed water discharged for a period of between 5 35 seconds should be measured and should not exceed the maximum volume set out in the applicable standard or co...

Page 11: ...p t p valve line strainer and non return v ve f tted t the h t nd d w ter supp y nes The n et f tt ngs supp ed w th e h TMV will ensure this requirement is met If the CliniMix Thermostatic Mixing Val...

Page 12: ...ING General Servicing of the CliniMix CMV2 Wall Mounted Hands Free Point Of Use Thermostatic Mixers 10 2 1 STRAINER AND NON RETURN VALVES 1 Activate the Temp r ry ff fun t n f r the sens r See section...

Page 13: ...THERMOSTATIC CARTRIDGE 1 Disassemble spout and faceplate refer to 10 2 1 Strainer and Non Return Valves step 1 2 Turn the s t ng v ves t C O E p s t n 3 Break remove the plastic lock in the center of...

Page 14: ...installed by screwing into the mixer body until it reaches a firm stop and tightened The cartridge should be tightened to a torque of 15Nm Re install or install new plastic lock Note Plastic locks are...

Page 15: ...the s me pr edure s the nnu nten n e Pr edure sted p us the therm st t m xer rtr dge must be replaced After replacing the thermostatic mixer cartridge a thermal shut down test is performed and the te...

Page 16: ...in direction marked on the body When the mixing temperature is set holding the adjustment rod tight the tightening ring to prevent changing the adjustment t p the C nt nues run fun t n Note Turning th...

Page 17: ...tion 8 0 Commissioning Record the mixed water temperature 11 3 IMPORTANT NOTES ON DEBRIS Although this product is protected by built in filters debris can still find its way to the thermostat housing...

Page 18: ...n it 180 direction not important Place the warning tag in the keys gr ve t v te C nt nu us run Function See section 7 2 Sensor Setting Instructions WARNING Spout and water temperature flowing out from...

Page 19: ...he correct connections The thermostatic mixing valve will not shut down The hot to cold mix temperature differential is not 10 C or greater Thermostatic cartridge contains debris or is damaged Non ret...

Page 20: ...shown on the schedule in the manufacturer s w rr nty Dur ng the w rr nty per d v n Eng neer ng w rep e r rep r ny defective products manufactured by Galvin Engineering without charge so long as the te...

Page 21: ...ter Pressure _______kPa Make of Mixing Valve _______________________ Model No ________________________ Size __________________ Valve Location Building _________________________________________________...

Page 22: ...sioning Work It is hereby certified that all the commissioning work has been carried out by the undersigned in accordance with the requirements of the Codes of Practice indicated prior Date of Valve C...

Page 23: ...rm Water C One Outlet in Use All Req d Outlets in Use One Outlet in Use All Req d Outlets in Use 1 2 3 4 5 6 7 8 9 10 11 Give details of brand and model designation Commensurate with the design flow r...

Page 24: ...____________________________Signature ______________________ Date _______________________ Maintenance Tests Yes Date of Previous Service ______________________________________________ Previous Service...

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