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GAGE BILT PRODUCTS CORP.

      44766 Centre Court

        (586) 226-1500

      Clinton Twp. MI 48038         (586) 226-1505 Fax

   e-mail:[email protected] / www.gagebilt.com

GAGE BILT

MADE IN U.S.A.

GBP744E

INSTALLATION TOOL

Summary of Contents for GBP744E

Page 1: ...GAGE BILT PRODUCTS CORP 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT MADE IN U S A GBP744E INSTALLATION TOOL ...

Page 2: ...illing Bleeding and Troubleshooting 5 Parts Breakdown 6 Parts List 7 Overhaul and Disassembly 8 Nose Assembly Selection Chart 9 EU Conformity and Warranty 10 SPECIFICATIONS Weight 7 00 lbs Air pressure req d 90 120 p s i Air consumption 29 SCF cycle 8 21 L cycle Hydraulic fluid Automatic Transmission Fluid Dextron III or equivalent Setting stroke 580 Noise level Less than 80 dB A Rated pull load 3...

Page 3: ...forcibly when pintail breaks off Severe personal injury may result CAUTION GAGE BILT TOOLS ARE APPROVED TO INSTALL HUCK AVDEL CHERRY POP AND OTHER FASTENERS WHEN USED BY PERSONS WITH SPECIFIC TRAINING OF BLIND RIVET AND LOCKBOLT INSTALLATION EQUIPMENT WARNING Do not operate without Stat O Seal 3 and cap screw 2 Pressurized hydraulic fluid may cause severe personal injury WARNING Do not operate if ...

Page 4: ...and care will extend the life of your tool Only use an air supply set at 90 120 lbs equipped with a filter regulator to prevent wear The tool will eventually lose some hydraulic oil Keep the hydraulic system full and free of air by using the air bleeder 51 on a regular basis Proper care by operator is necessary in maintaining full productivity and reducing downtime Read all applicable tool manuals...

Page 5: ... 580 See figures below repeat steps 4 5 TROUBLE SHOOTING Providing all maintenance conditions have been met follow this systematic approach to diagnosis 1 MORE THAN ONE PULL IS REQUIRED TO BREAK RIVET a Tool needs to be bled See filling and bleeding instructions b Spring has fatigued replace c Jaws are stripped or packed with chips Clean or replace 2 SLOW OR PARTIAL OPERATION WHEN THE TRIGGER IS D...

Page 6: ...3 12 16 23 15 2 18 19 52 20 21 22 32 31 29 30 29 28 27 26 25 24 33 34 34 36 34 33 37 38 37 39 40 41 42 51 47 46 45 44 43 1 4 5 7 9 8 10 11 3 6 53 54 8 O RING IN POLSYSEAL MUST FACE IN THIS DIRECTION 6 6 08 ...

Page 7: ...ng 2 30 744142 Valve Plug 1 31 744143 Muffler 1 32 744149 Pin 1 33 A 287 O Ring 2 34 S115 Back Up Ring 2 35 A 271 O Ring 1 36 744118 Packing Plug 1 37 S909 Back Up Ring 2 38 401462 Quad Ring 1 39 744121 Air Piston Assembly 1 40 400559 Flexlock Nut 1 41 S12 O Ring 1 42 744124 Base Cover 1 43 704214 Stem Catcher Bag 1 44 704149 Piston Rod Wrench 1 45 704150 Packing Plug Wrench 1 46 704151 Pow er Cyl...

Page 8: ...wer cylinder into the hex of piston rod assy 22 While holding this wrench remove flexlock nut 40 using a 7 16 socket wrench Still holding piston rod wrench remove air piston 39 using packing plug wrench 45 by turning counterclockwise When air piston is completely free from piston rod tap or push on the piston rodw wrench to eject air piston from bottom of handle After removal of air piston slide p...

Page 9: ...5 1 4 08MAX 744 20 08MAX 744 50OS NAS9301 9312 BACR15FR FR BACR15GJ GK 1 ALLTHREEDIAMETERSCANBEINSTALLEDWITHONENOSEASSEMBLY 2 NOSEASSEMBLIESREQUIRETHE744704 ADAPTER 3 FRONTENDEJECTINGNOSEASSEMBLY 4 RIGHT ANGLENOSEASSEMBLYMAYREQUIREMORETHAN1PULL CHERRYMAX ISAREGISTEREDTRADEMARKOF CHERRYTEXTRON HUCKMAX HUCK CLINCH AREAREGISTEREDTRADEMARKOF HUCKINT L INC ALLMAX ISAREGISTEREDTRADEMARKOF ALLFAST FASTEN...

Page 10: ... liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if th e goods covered bythis warranty are reworked or subjected to anytype of additional processing This warranty is void if Seller is not notified in writing of anyrejections or defects within 90 days after the receipt of the material by the customer...

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