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GB786/204

 

 

INSTALLATION TOOL 

GAGE BILT

 

MADE IN U.S.A.

 

GAGE BILT Inc.

 

44766 Centre Court         (586) 226-1500 

     Clinton Twp. MI 48038     (586) 226-1505 Fax 

        e-mail: [email protected] / www.gagebilt.com

 

GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE 

E-MAIL US FOR A DISTRIBUTOR NEAR YOU. 

Summary of Contents for GB786/204

Page 1: ...AGE BILT MADE IN U S A GAGE BILT Inc 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU ...

Page 2: ...ess than 81 5 dB A TABLE OF CONTENTS Description Page Warnings 3 Description Maintenance and Hydraulic Thread Preparation 4 Filling Bleeding 5 Parts List 6 7 Overhaul Disassembly and Troubleshooting 8 9 DEXRON III Oil Safety Data 10 Nose Assembly Selection Chart 11 EU Conformity and Warranty 12 2 04 51 8mm 2 44 61 9mm 63 16mm 1 77 Ø 44 9mm 2 32 58 9mm 6 03 Ø 153 1mm 7 08 179 8mm 5 63 143mm 12 78 3...

Page 3: ...m fasteners and installed materials Severe personal injury may result WARNING It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used WARNING Do not use beyond the design intent WARNING Tool must be ma...

Page 4: ...ic fittings Loctite 30534 or similar Teflon infused pipe dope is recommended CAUTION Teflon tape is an excellent thread sealer however if it is not properly applied pieces of Teflon may enter the hydraulic system and cause malfunction or damage Use 1 1 2 wraps of tape on each thread Cut off all loose tape ends Tighten until fitting feels snug and then go 1 2 to a full turn past that point CAUTION ...

Page 5: ...e marked 2 on manifold handle 29 8 Attach air bleeder assy 704153 to the pressure side marked P on the rear of cylinder 3 9 Squeeze fill bottle assy 745163 on manifold handle until no air rises into air bleeder assy 704153 Remove bleeder bottles and install stat o seal 17 and button head cap screw 18 tighten to torque specs see page 4 CAUTION Do not cycle tool without screws or bleeder bottles ins...

Page 6: ...RING 204304 SWIVEL ASSEMBLY 32 33 34 8 35 8 36 37 38 39 40 39 41 42 39 40 39 38 37 43 44 45 46 47 48 49 48 50 51 52 53 52 54 55 56 57 58 59 60 61 24 26 27 18 17 23 17 18 30 31 13 14 16 17 18 19 20 21 22 15 28 1 2 3 4 5 6 7 8 9 10 11 12 29 25 ...

Page 7: ...3 Manifold Handle 1 30 870143 Gasket 1 31 400063 Socket Head Cap Screw 6 32 403777 O Ring 1 33 786131 Power Cylinder 1 34 401419 Quad Ring 2 35 A 329 O Ring 1 36 786133 Piston Rod Assembly Inc 8 35 1 37 402312 Retaining Ring 2 38 870162 Washer 2 39 S213 Back Up Ring 4 40 404757 Quad Ring 2 41 400851 O Ring 1 42 870166 Packing Plug 1 43 400785 O Ring 4 44 870153 Valve Sleeve 1 45 870154 Spring 1 46...

Page 8: ...ble nose assembly clean and replace worn parts b Spent pintail may be jammed in nose assembly Disassemble nose assembly remove pintails and reassemble WARNING DEPRESS ACTUATOR ASSY 20 AND DISCONNECT FROM AIR SUPPLY WITH PISTON ASSY 6 IN THE REAR POSITION BEFORE OVERHAUL SEVERE PERSONAL INJURY MAY OCCUR IF AIR HOSE IS NOT DISCONNECTED USE CAUTION WHEN FORCING PISTON ROD ASSY 36 DOWNWARD WITH CYLIND...

Page 9: ...0 Next holding tool upright remove six socket head cap screws 31 Lift manifold handle 29 from handle 27 and set aside o ring 23 and gasket 30 Empty all hydraulic oil into a container WARNING DISPOSE OF HYDRAULIC OIL IN ACCORDANCE WITH ALL ENVIRONMENTAL LAWS AND REGULATIONS APPLICABLE IN YOUR AREA Remove cotter pin 56 Place piston rod wrench 741511 down into top of handle into the slot of piston ro...

Page 10: ...ndergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as applying non combustible absorbe...

Page 11: ...7OS SB06 204D 37OS 1 4 SB08 204D 27OS SB08 204D 37OS 1 8 4A 204D 27OS 4A 204D 37OS 5 32 5A 204D 27OS 5A 204D 37OS 3 16 6A 204D 27OS 6A 204D 37OS 1 4 SMLS08 204D 27OS SMLS08 204D 37OS 13 64 ASP06 204D 27OS ASP06 204D 37OS 17 64 ASP08 204D 27OS ASP08 204D 37OS 21 64 ASP10 204D 27OS ASP10 204D 37OS 1 8 MBC04 204D 27OS MBC04 204D 37OS 5 32 MBC05 204D 27OS MBC05 204D 37OS 3 16 MBC06 204D 27OS MBC06 204...

Page 12: ...oods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional proc...

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