Gage Bilt GB752SH Original Instructions Manual Download

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GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

MAIL US FOR A DISTRIBUTOR NEAR YOU.

GB752SH

ORIGINAL INSTRUCTIONS

INSTALLATION TOOL

44766 Centre Court, Clinton Twp., MI. 48038 USA

Ph: +1 (586) 226

1500 Fax: +1 (586) 226

1505

[email protected] / www.gagebilt.com

GAGE BILT

MADE in USA

S/N: 1144 AND ABOVE

PLEASE CONTACT GAGE BILT FOR

ALL OTHER SERIAL NUMBERS.

Summary of Contents for GB752SH

Page 1: ...EAR YOU GB752SH ORIGINAL INSTRUCTIONS INSTALLATION TOOL 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA S N 1144 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...echnical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB752SH 8 How to use the GB752SH 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Troubleshooting 13 Stroke Limiter Instructions 13 Overhaul 14 16 Parts Lists 17 18 DEXRON III Oil Safety Data SDS 19 Nose Assembly Selection Chart and Accessories 20 24 ...

Page 3: ...r damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTI...

Page 4: ...s 2 50 lbs 1 13 kg The entire split handle installation tool weighs 7 50 lbs 3 40 kg It has a 500 12 7 mm fastener setting stroke The GB752SH split handle installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing maximum efficiency At 90 psi 6 2 bar of air pressure the GB752SH does not exceed 81 5 dB A and consumes 30 SCF cycle 8 50 L cycle The GB752SH c...

Page 5: ...E CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Handle Assembly Head Cylinder Assembly Pintail Deflector Air Inlet Lever Air Line RETURN Hydraulic PULL Hose Hanger Bleed Screw Bleed Screw Image may not reflect actual tool Handle Assembly ...

Page 6: ...if nose equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the ...

Page 7: ...ng down forcing hydraulic oil up and into the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the lever is released Air pressure is then built up inside of the handle assemb...

Page 8: ...n threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate c...

Page 9: ...ion and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Seve...

Page 10: ...hat hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary Cycle the tool several times to assure there are no leaks during use See hydraulic thread preparation below Keep hydraulic system free of dirt Proper care by operators is necessary in maintaining full productivity and reducing downtime Keep nose assemblies especially jaws clea...

Page 11: ...the top Rest head cylinder assembly 752120 over a small bucket or can Completely fill up fill bottle 745263 6 Connect fill bottle 745263 sold separately to manifold handle 744303 hole marked 4 Remove button head cap screw 402482 and stat o seal S572 from head cylinder assembly 752120 Torque to 35 40 inch lbs 3 95 4 52 Nm Do NOT over tighten 7 In one continuous squeeze force oil into manifold handl...

Page 12: ...0 Torque to 35 40 inch lbs 3 95 4 52 Nm Do NOT over tighten 8 Connect air supply Cycle tool 5 6 times and check stroke of 500 12 7 mm using instructions a thru c and diagrams below We recommend using dial calipers a With the lever 704345 released check dimension A b Holding lever 704345 check dimension B c Subtract dimension A from dimension B If stroke is not consistent within 1 64 396 mm repeat ...

Page 13: ...ical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks should be replaced 5 AIR BYPASS FROM VALVE HOUSING a If the spring 744144 breaks or dislodges air will flow freely through the muffler 744143 Replace or reset Valve spring ...

Page 14: ...iplate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing the following instructions and parts list on pg 14 18 Use extreme care during disassembly and re assembly not to mar or nick any smooth surface that comes in contact with seals Before installing se...

Page 15: ... ASSEMBLY ACTUATOR ASSEMBLY HOLE REMOVING POPPET VALVE ASSEMBLY 703651 1 Remove set screw 401771 and lever 704345 from handle assembly 700343 2 Remove pin 703543 from handle assembly 700343 3 Pull poppet valve assembly 703651 from handle 700343 If unable to remove by hand carefully remove using pliers being careful not to compromise poppet valve assembly 703651 INSTALLING POPPET VALVE ASSEMBLY 703...

Page 16: ... 744121 from bottom of handle assembly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 744136 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug 744118 removed power cylinder 743131 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 743131 To ...

Page 17: ...17 REV 5 22 GB752SH INSTALLATION TOOL S N 1144 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 18: ...18 REV 5 22 GB752SH INSTALLATION TOOL S N 1144 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 19: ...xide and unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as ...

Page 20: ...A 352 61 45CEA 751B 54RA 4CEA 751 43OS 5 32 5CEA 751 23 5CEA 352 61 45CEA 751B 54RA 5CEA 751 43OS 3 16 6CEA 751 23 6CEA 352 61 6CEA 751C 54RA 6CEA 751 43OS 3 32 3N 751 23 3N 352 61 3N 751B 54RA 3N 751A 43OS 1 8 4CES 751 23 4CES 352 61 4CES 751B 54RA 4CES 751 43OS 5 32 5CES 751 23 5CES 352 61 5CES 751B 54RA 5CES 751 43OS 3 16 6CES 751 23 6CES 352 61 6CES 751C 54RA 6CES 751 43OS ALL RIGHT ANGLE NOSE...

Page 21: ... installation Sold Separately Adapter Assembly 751204 Adapts 204 offset series nose assemblies to GB752 installation tool Sold Separately Other adapters available Contact Gage Bilt for more information Stroke Limiter 752142 Required with all right angle nose assemblies when used on GB752 tool See Chart Adapter Assembly 730715 Adapts GB715 Series Nose Assemblies to Gage Bilt GB752 GB730 GB713 GB731...

Page 22: ...ER SERIAL NUMBERS Alternative Styles Sold Separately GB752SR Stroke 500 12 7 mm Hand held weight 2 00 lbs 9 kg Entire tool weight 7 00 lbs 3 2 kg Pull load 3 800 lbs 16 9 kN GB752 Stroke 500 12 7 mm Hand held weight 4 75 lbs 2 2 kg Entire tool weight 4 75 lbs 2 2 kg Pull load 3 800 lbs 16 9 kN ...

Page 23: ...23 REV 5 22 GB752SH INSTALLATION TOOL S N 1144 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 24: ...BROTHERS REFINING CO TEFLON IS A REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO CHERRYMAX AND CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE FASTENERS SLIC TITE IS A REGISTERED TRADEMARK OF LA CO INDUSTRIES INC Riveter Kits Available Sold Separately Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Contact us for more information Split Riveter Tool Ba...

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