Gage Bilt GB751SH-5 Original Instructions Manual Download

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GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

MAIL US FOR A DISTRIBUTOR NEAR YOU.

INSTALLATION TOOL

GB751SH

ORIGINAL INSTRUCTIONS

44766 Centre Court Clinton Twp. MI 48038 USA

Ph: +1 (586) 226

1500 Fax: +1 (586) 226

1505

[email protected] / www.gagebilt.com

GAGE BILT

MADE in USA

Summary of Contents for GB751SH-5

Page 1: ...DWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU INSTALLATION TOOL GB751SH 5 ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB751SH 5 8 How to use the GB751SH 5 9 Maintenance 10 Filling and Bleeding 11 12 Troubleshooting 13 Overhaul 14 16 Parts Lists 17 18 DEXRON III Oil Safety Data SDS 19 Nose Assembly Selection Chart 20 Accessories 21 24 ...

Page 3: ...equent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCH...

Page 4: ...es with 5 1 5 m feet of hose Vacuum systems are available for this tool please consult our engineering department for specific applications The air inlet is provided with 1 4 18 female pipe thread to accept the users air hose fitting NOSE ASSEMBLIES ARE NOT FURNISHED WITH TOOL AND MUST BE ORDERED SEPARATELY See nose assembly selection chart on page 20 for nose assembly recommendations DESCRIPTION ...

Page 5: ...B751SH 5 INSTALLATION TOOL DESCRIPTION OF FUNCTIONS Actuator Handle Assy Head Cylinder Assy Pintail Deflector Air Inlet Lever Assy Hanger Hydraulic PULL Air RETURN Split Handle Image may not reflect actual tool ...

Page 6: ...6 Use only lubricants recommended by the manufacturer 7 Avoid unsuitable postures as it is likely for these positions not to allow counteracting of normal or unexpected movement of the tool 8 If the tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted 10 Due to the tool weight it is recommended safety sh...

Page 7: ...ston to move to the rear of the head cylinder ass y The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the actuator lever ass y is released Air pressure is then built up inside of the handle causing the valve spool ass y to return to its original position and reversing the sequence dir...

Page 8: ...matter and liquid WARNING Do not carry from hoses or use as a hammer WARNING Do not use in explosive atmosphere WARNING Ensure air hose is securely connected to avoid possible hose whipping WARNING Always disconnect air supply when tool is not in use to prevent accidental start up WARNING Be sure there is adequate clearance for tool and operator hands CAUTION Do not use beyond the design intent Th...

Page 9: ...lic hoses are not a trip hazard Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool WARNING Do not pull rivet in the air Personal injury from fastener ejecting may occur WARNING Air is exhausted from the bottom of the tool Direct bottom of the tool exhausted air away from operator other persons working in the vicinity foreign matter and liquid W...

Page 10: ...ny tool depends upon good maintenance practices Following these minimal requirements daily will extend the life of your tool Only use a clean dry air supply set at 90 100 p s i 6 2 6 9 bar Max equipped with a filter regulator to prevent wear Check tool and nose assembly for damage Replace Repair if necessary See Overhaul pgs 14 15 for tool repair Inspect hoses and couplings for wear damage and lea...

Page 11: ... is the hole that has a counterbore for o ring S832 Do not overfill causing oil to go in air passage hole 3 Install gasket 704129 o ring S832 button head cap screws A 928 and manifold handle 744303 to handle assy 744129 keeping hose assy A 122 towards plug 704313 4 Push piston 751307 full forward Install gasket 704129 and o ring S832 on handle split 700323 Assemble head cylinder assy 703119 to han...

Page 12: ...t o seal S572 and torque to 35 40 inch lbs Do not over tighten 8 Connect air supply Cycle tool ten times and check stroke of 780 19 81 mm see diagram below We recommend using dial calipers With the actuator assy air 704130 released check dimension A Holding actuator assy air 704130 check dimension B Subtract dimension A from dimension B If stroke is not consistent within 1 64 396 mm repeat bleedin...

Page 13: ...ole diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN ACUTATOR LEVER ASSY 704343 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks should be replaced 5 AIR B...

Page 14: ...ul in a clean well lit area using care not to scratch or nick any smooth surface that comes in contact with an o ring Use of Lubriplate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing the following instructions and parts lists on pgs 14 18 Use extreme ...

Page 15: ...e onto threads of actuator assy air 704130 one to two wraps 2 Thread the actuator assy air 704130 all the way into handle split 700323 with fingers 3 Insert and turn 5 8 open end box wrench and snug tight approximately 1 4 1 2 turn 4 Re attach the actuator lever assy 704343 with pin slotted 400608 Image may not reflect actual tool ACTUATOR ASSY AIR WARNING Disconnect tool from its power source bef...

Page 16: ... removal of air piston assy 744121 slide piston rod assy 744136 back up to the end of its travel Using packing plug wrench assy 704150 remove packing plug 744118 7 With packing plug 744118 removed power cylinder 743131 can be removed by pushing on power cylinder tool assy 704151 when inserted into top of power cylinder 743131 To reassemble the handle assy 744129 1 Reverse the above procedure being...

Page 17: ...17 9 17 GB751SH 5 INSTALLATION TOOL PARTS LIST ...

Page 18: ...18 9 17 GB751SH 5 INSTALLATION TOOL PARTS LIST ...

Page 19: ...s material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as applying non combust...

Page 20: ...E THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE EXTENDS FROM THE TOOL I E 20 2 0 INCHES EN6122 UAB130 EU EN6127 UAB6127 EU EN6128 UAB100 EU EN6129 UABP EU MAXIBOLT PLUS 5 32 3 16 1 4 3 UAB568 713 21 4 UAB568 713 61 4 SB04 752A 43OS SB05 752A 43OS A CODE NAS1398A NAS1399A UNIM ATIC AND ASP ARE REGISTERED TRADEM ARKSOF ARCONIC INC CHERRYM AX M AXIBOLT AND M BC ARE REGISTERED ...

Page 21: ...se assemblies that attach directly to GB751 Installation Tool Sold Separately Other adapters available Contact Gage Bilt for more information Adapter Assy 751204 Adapts 204 offset series nose assemblies to GB751 installation tool Sold Separately Grip Gage 269G3 Similar to 269C3 For CHERRYMAX and CHERRYLOCK rivets Sold Separately Grip Gage GB105093 Equivalent to 105093 For NAS LOCKBOLTS and blind f...

Page 22: ...s SOLD SEPARATELY GB751 Stroke 780 19 8 mm Hand held weight 4 50 lbs 2 04 kg Entire tool weight 4 50 lbs 2 04 kg Pull load 2 200 9 79 kN GB751SR Stroke 780 19 8 mm Hand held weight 1 75 lbs 79 kg Entire tool weight 6 75 lbs 3 06 kg Pull load 2 200 9 79 kN ...

Page 23: ...23 9 17 GB751SH 5 INSTALLATION TOOL This page intentionally left blank ...

Page 24: ... I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO CHERRYMAX AND CHERRYLOCK ARE REGISTERED TRADE MARKS OF CHERRY AEROSPACE Riveter Kits Available Sold Separately Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Contact us for more information Split Riveter Tool Backpacks For 5ft hose Split System Tools Sold Separately ...

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