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REV. 2/14 

 

745331 - POWER

CYLINDER

403805 - O'RING

S908 - BACK-UP RING

A-201 - O'RING

S908 - BACK-UP RING

745344

PISTON ROD ASSEMBLY

(INCLUDES S908 AND A-201)

400784 - O'RING

743144 - VALVE
SLEEVE

744144 - SPRING

400779 - O'RING

743142 - VALVE SPOOL

ASSEMBLY

400785 - O'RING

744142 - VALVE PLUG

400785 - O'RING

744143 - MUFFLER

744149 - PIN

A-287 - O'RING

S115 - BACK-UP RING

A-271 - O'RING

744118 - PACKING PLUG

S115 - BACK-UP RING

A-287 - O'RING

S909 - BACK-UP RING

401462 - QUAD RING

S909 - BACK-UP RING

744121 - AIR PISTON

ASSEMBLY

400559 - FLEXLOCK NUT

S12 - O'RING

744124 - BASE COVER

744129 - HANDLE

704313 PLUG

745124 - GASKET

S832 - O'RING

A-928 - BUTTON

HEAD CAP SCREW (4)

A-249 - SWIVEL

403805 - O'RING

S892 - O'RING

745303 - ADAPTER-HANDLE

402482 - BUT. HD. SCREW

S572 - STAT-O-SEAL

S572 - STAT-O-SEAL

402482 - BUT. HD. SCREW

Summary of Contents for GB745/204

Page 1: ...GE BILT MADE IN U S A GAGE BILT Inc 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL...

Page 2: ...0 kN Noise level Less than 81 5 dB A TABLE OF CONTENTS Description Page Warnings 3 Description Maintenance and Hydraulic Thread Preparation 4 Filling Bleeding 5 Parts List 6 7 Overhaul Disassembly an...

Page 3: ...s required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is requi...

Page 4: ...nly use an air supply set at 90 100 psi 6 2 6 9 bar equipped with a filter regulator unit to prevent wear The tool will eventually lose some hydraulic oil Keep the hydraulic system full and free of ai...

Page 5: ...ard on a table or bench laying head cylinder 204300 flat on it s side 12 Connect tool to air slowly loosen screw marked 2 on the manifold handle CAUTION TOOL IS UNDER PRESSURE let oil SEEP out Remove...

Page 6: ...MBLY 405758 O RING 401105 BACK UP RING 405832 O RING 206115 CYLINDER CAP ASSEMBLY 206117 RETAINING RING 206118 SCREW 206101 SCREW 206102 STOP 204304 SWIVEL 2 A 200 REDUCER 2 S572 STAT O SEAL 2 402482...

Page 7: ...O RING 744143 MUFFLER 744149 PIN A 287 O RING S115 BACK UP RING A 271 O RING 744118 PACKING PLUG S115 BACK UP RING A 287 O RING S909 BACK UP RING 401462 QUAD RING S909 BACK UP RING 744121 AIR PISTON...

Page 8: ...nance Disassemble nose assembly clean and replace worn parts b Spent pintail may be jammed in nose assembly Disassemble nose assembly remove pintails and reassemble WARNING DEPRESS ACTUATOR AND DISCON...

Page 9: ...equire removal of the handle adapter first For complete disassembly start by removing socket head cap screws A 928 Lift adapter handle 745303 from handle 744129 and set aside o ring S832 and gasket 74...

Page 10: ...dergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it wi...

Page 11: ...OS SB05 204D 37OS 3 16 SB06 204D 27OS SB06 204D 37OS 1 8 4A 204D 27OS 4A 204D 37OS 5 32 5A 204D 27OS 5A 204D 37OS 3 16 6A 204D 27OS 6A 204D 37OS 1 4 SMLS08 204D 27OS SMLS08 204D 37OS 13 64 ASP06 204D...

Page 12: ...aid warranty to remain in effect if and only if such goods are used in accordance with all instructions as to maintenance operation and use set forth in manuals and instruction sheets furnished by sel...

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