Gage Bilt GB744 Installation Manual Download | Manualshive

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GB744

INSTALLATION TOOL

GAGE BILT

MADE IN U.S.A.

GAGE BILT Inc.

44766 Centre Court (586) 226-1500

Clinton Twp. MI 48038 (586) 226-1505 Fax

e-mail: [email protected] / www.gagebilt.com

GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

E-MAIL US FOR A DISTRIBUTOR NEAR YOU.

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Summary of Contents for GB744

Page 1: ...E BILT MADE IN U S A GAGE BILT Inc 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU ...

Page 2: ...tting stroke 580 14 73mm Rated pull load 3 800 lbs 16 9 kN Noise level 81 5 dB A Vibration Tested No hazards found TABLE OF CONTENTS Description Page Warnings 3 Principle of Operation 4 How to use the GB744 5 Description and Maintenance 6 Filling Bleeding and Troubleshooting 7 Overhaul 8 Disassembly and Parts Lists 9 10 DEXRON III Oil Safety Data 11 Nose Assembly Selection Chart 12 EU Conformity a...

Page 3: ...s required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WARNING Tool must be maintained in a safe working condition at all times and examined on a daily basis fo...

Page 4: ...n is also moving down forcing hydraulic oil up and into the front side of the cylinder head causing the piston to move to the rear of the cylinder head The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the air actuator assy is released Air pressure is then built up inside of the handl...

Page 5: ...f Head Cylinder Assy 744103 WARNING Rotate deflector away from operator and other persons working in the vicinity 3 Connect air hose with 90 psi to tool 3 8 minimum diameter air line is mandatory 90 p s i is recommended and cycle tool a few times by depressing and releasing air actuator assy 704130 Clean dry air is mandatory WARNING Ensure air hose is securely connected to avoid possible hose whip...

Page 6: ...r hose fitting NOSE ASSEMBLIES ARE NOT FURNISHED WITH THIS RIVETER AND MUST BE ORDERED SEPARATELY See page 12 for nose assembly recommendations MAINTENANCE WARNING Maintenance personnel MUST read and understand all warnings and cautions WARNING Disconnect tool from its power source before performing maintenance WARNING Excessive contact with hydraulic oil and lubricants should be avoided WARNING D...

Page 7: ...e all the way down CAUTION When forcing piston rod assy 704136 downward with head cylinder assy 744103 removed hydraulic oil will eject forcibly from handle assy 744129 CAUTION Use CAUTION when removing button head cap screws 402482 stat o seals S572 and air bleeder assy 704153 Hydraulic oil may be under pressure WARNING Failure to follow these instructions carefully may result in severe personal ...

Page 8: ...utilizing the following instructions and drawings Use extreme care during disassembly and re assembly not to mar or nick any smooth surface that comes in contact with seals Before installing seals always apply a good lubricant such as Lubriplate to the surfaces It is recommended that tool kit GB740TK be used to facilitate overhaul A complete overhaul can be achieved by the use of Service Kit 74401...

Page 9: ... cap 744414 Push against threaded end of piston 744409 to slide it out of head cylinder assy 744103 Be careful not to damage threads or cause burrs on polished piston 744409 surface The re assembly sequence is the opposite of disassembly See Filling and Bleeding instructions Apply Loctite 242 and torque the four button head cap screws 402479 uniformly to 40 inch lbs to prevent leakage around the g...

Page 10: ...1 To reassemble the handle assy 744129 reverse the above procedure being certain that all o rings are properly lubricated before installation Torque packing plug 744118 to 45 foot lbs Attach the seal guide 704152 to the piston rod assy 740136 and tap the piston rod assy 740136 through the packing plug 744118 Attach air piston assy 744121 and flexlock nut 400559 torque flexlock nut to 40 inch lbs W...

Page 11: ...volved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as apply...

Page 12: ...NT END EJECTING NOSE ASSEMBLY 4 RIGHT ANGLE NOSE ASSEMBLY MAY REQUIRE MORE THAN 1 PULL CHERRYM AX IS A REGISTERED TRADEM ARK OF CHERRY AEROSPACE HUCKM AX AND HUCK CLINCH ARE REGISTERED TRADEM ARKS OF ALCOA INC ALLM AX IS A REGISTERED TRADEM ARK OF ALLFAST FASTENING SYSTEM S INC FASTENER CHERRYMAX ALLMAX HUCKMAX HUCK CLINCH MIL R 7885 NAS9301 9312 BACR15FRFR BACR15GJ GK GAGE BILT CERTIFIES THE GB74...

Page 13: ...alue of said goods Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects wi...

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