Gage Bilt GB743SRV Original Instructions Manual Download

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GB743SRV

INSTALLATION TOOL

GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

MAIL US FOR A DISTRIBUTOR NEAR YOU.

ORIGINAL INSTRUCTIONS

S/N: 1063 AND ABOVE

PLEASE CONTACT GAGE BILT FOR

ALL OTHER SERIAL NUMBERS.

44766 Centre Court, Clinton Twp., MI. 48038 USA

Ph: +1 (586) 226

1500 Fax: +1 (586) 226

1505

[email protected] / www.gagebilt.com

GAGE BILT

MADE in USA

Summary of Contents for GB743SRV

Page 1: ...AIL US FOR A DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS S N 1063 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...fications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB743SRV 8 How to use the GB743SRV 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Troubleshooting How to Clean Vacuum Regulator 13 Overhaul 14 16 Parts Lists 17 18 DEXRON III Oil Safety Data Safety Data Sheet 19 Nose Assembly Selection Chart Accessories 20 24 ...

Page 3: ... incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRES...

Page 4: ...has a 900 22 86 mm fastener setting stroke The GB743SRV split handle installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing maximum efficiency At 90 psi 6 20 bar of air pressure the GB743SRV does not exceed 85 dB A and consumes 30 SCF cycle 8 50 L cycle The GB743SRV comes with 3 feet 91 m of hose and a vacuum system please consult our engineering depa...

Page 5: ...R SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Lever Assembly Actuator Head Cylinder Assembly Vacuum Bottle Cap Assembly Handle Assembly Air Inlet Vacuum Regulator Muffler Air Line Hydraulic Hose Pull Nose Assembly Pintail Vacuum Tube Bleed Screw Bleed Screw Flow_Speed Control Valve ...

Page 6: ... pinching if nose equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the...

Page 7: ...he air piston assembly is then directed through the valve sleeve and exhausted out of the bottom of the tool Simultaneously the piston rod assembly connected to the air piston assembly is also moving down forcing hydraulic oil up and into the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose as...

Page 8: ...adjust or use the assembly power tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on ...

Page 9: ...amaged by the tool WARNING Do not actuate fastener in the air Personal injury from fastener ejecting may occur WARNING Air is exhausted from the bottom of the tool Direct bottom of the tool exhausted air away from operator other persons working in the vicinity foreign matter and liquid WARNING Do not carry from hoses or use as a hammer WARNING Do not use in explosive atmosphere WARNING Ensure air ...

Page 10: ...d free of air by using the air bleeder assembly 704153 on a weekly basis or as needed See Filling and Bleeding procedure pgs 11 12 SEE TROUBLESHOOTING PG 13 AND OVERHAUL PGS 14 16 FOR FURTHER GUIDANCE WARNING Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear Any repair must be done by qualified personnel trained on Gage Bilt procedure...

Page 11: ...ver assembly 724017 using socket head cap screws 400061 400066 Apply Loctite 242 to all cap screws and torque to 40 inch lbs 4 52 Nm 5 Remove pin and lever from lever assembly 724017 Coil tool hoses up on bench and lay handle assembly 744129 down on side so that the hole marked 4 on manifold handle 744303 is to the top Set head cylinder assembly 743116 over a small bucket or can Completely fill up...

Page 12: ...rque to 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 8 Connect air supply Cycle tool ten times and check stroke of 900 19 8 mm using instructions a thru c and diagrams below We recommend using dial calipers a With the actuator assembly air 704130 released check dimension A b Holding actuator assembly air 704130 check dimension B c Subtract dim B from dim A If stroke is not consistent within 1 6...

Page 13: ...ool 744251 is recommended b Check o rings on valve sleeve 743144 valve spool assembly 743142 and valve plug 744142 If worn or damaged replace Valve sleeve removal tool 744152 is recommended 6 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose assembly components require service DISCONNECT AIR FROM TOOL remove the nose from the tool and disassemble Replace worn or broken parts Clean the surface the jaws ...

Page 14: ...rhaul Severe personal injury may occur if air hose is not disconnected USE CAUTION when forcing piston rod assembly downward with head cylinder removed Hydraulic oil will eject forcibly from handle assembly Perform overhaul in a clean well lit area using care not to scratch or nick any smooth surface that comes in contact with an o ring Use of Lubriplate Gage Bilt part no 402723 or other lubricant...

Page 15: ...ve lever assembly 724017 including pin 2 With lever assembly 724017 removed insert a 5 8 open end box wrench adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 Remove wrench Unthread and remove the actuator assembly air 704130 with fingers from the manifold head assembly 744306 INSTALLING ACTUATOR ASSEMBLY AIR 704130 1 Apply Teflon tape onto threads o...

Page 16: ...of handle assembly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 744136 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug 744118 removed power cylinder 743131 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 743131 To reassemble the handl...

Page 17: ...17 REV 5 22 GB743SRV S N 1063 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 18: ...18 REV 5 22 GB743SRV S N 1063 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 19: ...unds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques...

Page 20: ... 4 PH8 734A 20SRV 2 3 PH8 1 YOU CAN CHANGE THE 743 24 NOSE ASSEMBLY INCLUDED WITH TOOL TO INSTALL OTHER FASTENERS BY PURCHASING 2 NOSE ASSEMBLIES WITH A 703 AND 734A DESIGNATION I E 4N 703 18SRV MUST BE ORDERED AS COMPLETE NOSE ASSEMBLY 3 NOSE ASSEMBLIES WITH A 734 DESIGNATION I E PH6 734A 20SRV ARE FOR SERRATED STEM RIVETS ONLY IF YOU ARE PULlING BOTH SMOOTH AND SERRATED STEM RIVETS YOU MUST ORDE...

Page 21: ...ee below Order GB743 series installation tools fastener specific by adding the appropriate suffix see selection chart Images may not reflect actual tool V DESIGNATION PINTAIL COLLECTION BOTTLE VT DESIGNATION PINTAIL EVACUATION TUBE TOOL MUST BE ORDERED FOR YOUR SPECIFIC FASTENER CONTACT GAGE BILT INC FOR SPECIFIC APPLICATIONS Description Image may not reflect actual tool Pistol Grip Inline Pintail...

Page 22: ...ht 2 25 lbs 1 02 kg Entire tool weight 7 25 lbs 3 29 kg Pull load 4 000 lbs 17 79 kN 5tHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available Extensions These extensions help reach many restricted areas by increasing the overall length of the nose assembly They fit directly on the GB743 Installation Tool Sold Separately L Part Number 2 703002 4 703004 6 703006 Accessories...

Page 23: ...23 REV 5 22 GB743SRV S N 1063 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 24: ...ontact us for more information DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION TEFLON IS A REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES INC Split Riveter Tool Backpacks For 5ft hose Split System Tools Sold Se...

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