Gage Bilt GB704 Original Instructions Manual Download

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GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

MAIL US FOR A DISTRIBUTOR NEAR YOU.

GB704

S/N: 3213 AND ABOVE

PLEASE CONTACT GAGE BILT FOR

ALL OTHER SERIAL NUMBERS.

INSTALLATION TOOL

ORIGINAL INSTRUCTIONS

44766 Centre Court, Clinton Twp., MI. 48038 USA

Ph: +1 (586) 226

1500 Fax: +1 (586) 226

1505

[email protected] / www.gagebilt.com

GAGE BILT

MADE in USA

Summary of Contents for GB704

Page 1: ...NEAR YOU GB704 S N 3213 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...y 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB704 8 How to use the GB704 9 Maintenance 10 Filling and Bleeding 11 Troubleshooting 12 Overhaul 13 15 Parts Lists 16 DEXRON III Oil Safety Data SDS 17 Nose Assembly Selection Chart and Accessories 18 Accessories 20 ...

Page 3: ...es incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPR...

Page 4: ...0 13 72mm fastener setting stroke and a rated pull load of 3 300 lbs 14 68 kN with 90 psi 6 2 bar air pressure at the air inlet The GB704 installation tool is designed to operate on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar air pressure providing the maximum efficiency At 90 psi 6 2 bar air pressure the GB704 does not exceed 81 5 dB A and consumes 16 SCF cycle 4 53 L cycle The ...

Page 5: ... 3213 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Lever Assembly Actuator Head Cylinder Assembly Handle Assembly Air Inlet Pintail Deflector Hanger Image may not reflect actual tool ...

Page 6: ...equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator...

Page 7: ...the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the actuator lever assembly is released Air pressure is then built up inside of the handle causing the valve spool assembly to return to it...

Page 8: ...echanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for...

Page 9: ...n their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the ...

Page 10: ...and Bleeding procedure pg 11 SEE TROUBLESHOOTING PG 12 AND OVERHAUL PGS 13 15 FOR FURTHER GUIDANCE TORQUE SPECIFICATIONS Button Head Cap Screws A 928 40 inch lbs 4 52 Nm Flexlock Nut 400559 40 inch lbs 4 52 Nm Packing Plug 704118 45 foot lbs 61 Nm End Cap 704112 45 foot lbs 61 Nm Button Head Cap Screws 402482 35 40 inch lbs 3 95 4 52 Nm Do NOT over tighten DAILY MAINTENANCE WARNING Tool must be ma...

Page 11: ...stat o seal S572 from head cylinder assembly 704108 Install air bleeder assembly 704153 and connect tool to air line Cycle ten times to fully circulate oil through hydraulic system 5 DISCONNECT AIR FROM TOOL Remove air bleeder assembly 704153 and install button head cap screw 402482 and stat o seal S572 on head cylinder assembly 704108 Torque 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 6 Recon...

Page 12: ...le diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN ACTUATOR LEVER ASSEMBLY 704343 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks should be replaced 5 AI...

Page 13: ...before overhaul Severe personal injury may occur if air hose is not disconnected USE CAUTION when forcing piston rod assembly downward with head cylinder removed Hydraulic oil will eject forcibly from handle assembly Perform overhaul in a clean well lit area using care not to scratch or nick any smooth surface that comes in contact with an o ring Use of Lubriplate Gage Bilt part no 402723 or other...

Page 14: ...NG ACTUATOR ASSEMBLY AIR 704130 1 Apply Teflon tape onto threads of actuator assembly air 704130 one to two wraps 2 Thread the actuator assembly air 704130 all the wayinto handle assembly 704132 with fingers 3 Insert and turn 5 8 open end box wrench adjustable wrench and snug tight approximately 1 4 1 2 turn 4 Re attach the actuator lever assembly 704343 with pin slotted 400608 to handle assembly ...

Page 15: ... of handle assembly 704132 6 After removal of air piston assembly 704121 slide piston rod assembly 704138 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 704118 7 With packing plug 704118 removed power cylinder 751131 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 751131 To reassemble the hand...

Page 16: ...16 6 11 Rev 5 22 GB704 S N 3213 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 17: ...d unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possibl...

Page 18: ...NAS LOCKBOLTS and blind fasteners Sold Separately FASTENER DIAMETER RIGHT ANGLE 2 OFFSET 1 8 456MAX 701 17 1 456MAX 704 54RA 1 456MAX 704 43OS 1 5 32 456MAX 704 35 1 3 16 456MAX 749 35 3 1 3 32 3C 704A 16 3C 704 54RA 3C 704A 40OS 1 8 4C 704A 16 4C 704 54RA 4C 704A 40OS 5 32 5C 704A 16 5C 704 54RA 5C 704A 40OS 3 16 6C 704A 16 6C 704 54RA 6C 704A 40OS 3 32 3A 704A 16 3A 704 54RA 3A 704A 40OS 1 8 4A ...

Page 19: ...19 6 11 Rev 5 22 GB704 S N 3213 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 20: ...RE REGISTERED TRADEMARKS OF CHERRY AEROSPACE FASTENERS HUCK IS A REGESTERED TRADEMARK OF HOWMET AEROSPACE ALLFAST IS A REGESTERED TRADE MARK OF ALLFAST FASTENING SYSTEMS LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Contact us for more information GB70...

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