Gage Bilt GB703V Original Instructions Manual Download Page 1

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GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

MAIL US FOR A DISTRIBUTOR NEAR YOU.

GB703V

ORIGINAL INSTRUCTIONS

INSTALLATION TOOL

44766 Centre Court Clinton Twp. MI 48038 USA

Ph: +1 (586) 226

1500 Fax: +1 (586) 226

1505

[email protected] / www.gagebilt.com

GAGE BILT

MADE in USA

Summary of Contents for GB703V

Page 1: ...RLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB703V ORIGINAL INSTRUCTIONS INSTALLATION TOOL 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ... 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to set up the GB703V 8 How to use the GB703V 9 Maintenance 10 Filling and Bleeding 11 Troubleshooting How to Clean Vacuum Regulator 12 Overhaul 13 15 Parts Lists 16 17 DEXRON III Oil Safety Data SDS 18 Nose Assembly selection chart 19 Accessories 20 24 ...

Page 3: ...ent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHANT...

Page 4: ... It weighs 5 50 lbs 2 49 kg and can be operated in any position It has a 780 19 81 mm fastener setting stroke and a rated pull load of 2 200 lbs 9 79 kN with 90 psi 6 2 bar air pressure at the air inlet The GB703V installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing the maximum efficiency At 90 psi 6 2 bar of air pressure the GB703V does not exceed ...

Page 5: ...ON TOOL DESCRIPTION OF FUNCTIONS Image may not reflect actual tool Actuator Handle Assembly Head Cylinder Assembly Air Inlet Vacuum Assembly Bottle Bushing and Cap assembly Nose Assembly Hanger Vacuum Tube Flow_Speed Control Valve ...

Page 6: ...e to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comfortable p...

Page 7: ...into the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the actuator lever assembly is released Air pressure is then built up inside of the handle assembly causing the valv...

Page 8: ... this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and o...

Page 9: ...not actuate fastener in the air Personal injury from fastener ejecting may occur WARNING Air is exhausted from the bottom of the tool Direct bottom of the tool exhausted air away from operator other persons working in the vicinity foreign matter and liquid WARNING Do not carry from hoses or use as a hammer WARNING Do not use in explosive atmosphere WARNING Ensure air hose is securely connected to ...

Page 10: ... Max equipped with a filter regulator to prevent wear Check tool and nose assembly for damage Replace Repair if necessary See Overhaul pgs 13 17 for tool repair Inspect all hoses and couplings for wear damage and leaks Replace Repair if necessary Verify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary Cycle the tool several...

Page 11: ...d carefully push piston rod assembly 704138 and air piston assembly 704121 completely down 2 Fill handle assembly 704132 power cylinder 751131 and the oil passage on top of handle assembly 704132 with automatic transmission oil Dexron III or equivalent When looking at the top of the handle assembly 704132 the oil passage is the hole that is counter bored for o ring S832 See image below 3 Push pist...

Page 12: ...788 on piston 703607 could be worn or damaged Replace b Back up Ring 401102 and O Ring S945 on piston rod assembly 704138 could be worn or damaged Replace c Muffler 704146 or filter inside valve spool assembly 703142 may be plugged with dirt Clean thoroughly and back blow with compressed air d Hole in metering screw in valve spool assembly 703142 may be blocked or damaged Hole diameter should be 0...

Page 13: ...operating repairing or overhauling tool wear approved eye protection Do not look in front of tool or rear of tool when installing fastener WARNING Ensure air hose is securely connected to avoid possible hose whipping Air Actuated Tools only WARNING Depress actuator assembly air 704130 and disconnect from air with the piston in the rear position before overhaul Severe personal injury may occur if a...

Page 14: ...08 from the handle assembly 704132 2 Insert a 5 8 open end box wrench adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 Remove wrench Unthread and remove the actuator assembly air 704130 with fingers from the handle assembly 704132 INSTALLING ACTUATOR ASSEMBLY AIR 704130 1 Apply Teflon tape onto threads of actuator assembly air 704130 one to two wrap...

Page 15: ... 2 Attach the seal guide 704152 to the piston rod assembly 704138 and tap the piston rod assembly 704138 through the packing plug 704118 3 Attach air piston assembly 704121 and flexlock nut 400559 Torque flexlock nut to 40 inch lbs 4 52 Nm 4 Attach air piston assembly 704121 to piston rod assembly 704138 5 With the piston rod in the down position fill oil passage on top of handle assembly 704132 w...

Page 16: ...16 Rev 5 22 GB703V INSTALLATION TOOL PARTS LIST ...

Page 17: ...17 Rev 5 22 GB703V INSTALLATION TOOL PARTS LIST ...

Page 18: ...s material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as applying non combust...

Page 19: ...LR 743 24V 2 8TLR 3 16 PH6 734A 20V 2 5 PH6 1 4 4 PH8 734A 20V 2 3 5 PH8 1 YOU CAN CHANGE THE 703 18 NOSE ASSEMBLY INCLUDED WITH TOOL TO INSTALL OTHER FASTENERS BY PURCHASING 2 NOSE ASSEMBLIES WITH A 734A OR 743 24 DESIGNATION I E 8N 743 24V MUST BE ORDERED AS COMPLETE NOSE ASSEMBLY 3 ALUMINUM RIVET STEEL MANDREL ONLY 100 PSI REQUIRED FOR ALL 1 4 STEEL RIVETS 4 1 4 ALUMINUM ONLY 5 NOSE ASSEMBLIES ...

Page 20: ...der GB703 series installation tools fastener specific by adding the appropriate suffix see selection chart Images may not reflect actual tools Standard SH tools are equipped with 8ft 2 4 m hydraulic hose assemblies Standard SR tools are equipped with 3ft 91 m hydraulic hose assemblies For all other hydraulic hose assembly length requirements contact GAGE BILT V DESIGNATION PINTAIL COLLECTION BOTTL...

Page 21: ...L Alternative Styles Sold Separately GB703SH Stroke 780 19 8 mm Hand held weight 2 00 lbs 9 kg Entire tool weight 7 25 lbs 3 3 kg Pull load 2 200 9 8 kN 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available ...

Page 22: ...ht 1 50 lbs 7 kg Entire tool weight 4 50 lbs 2 kg Pull load 2 200 9 8 kN 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available Alternative Styles Sold Separately Split Handle Installation Tool Backpacks For 5ft hose Split System Tools Sold Separately ...

Page 23: ...23 Rev 5 22 GB703V INSTALLATION TOOL This page intentionally left blank ...

Page 24: ...ent to 2 703002 743A50 4 703004 6 703006 Adapter Assembly 703751 Adapts 352 series nose assemblies to GB703 installation tool Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately Image may not reflect actual gage DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORA...

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