Gage Bilt GB510BOM Original Instructions Manual Download

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GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

MAIL US FOR A DISTRIBUTOR NEAR YOU.

GB510BOM / GB510ABOM

INSTALLATION TOOL

ORIGINAL INSTRUCTIONS

44766 Centre Court, Clinton Twp., MI. 48038 USA

Ph: +1 (586) 226

1500 Fax: +1 (586) 226

1505

[email protected] / www.gagebilt.com

GAGE BILT

MADE in USA

Summary of Contents for GB510BOM

Page 1: ... E MAIL US FOR A DISTRIBUTOR NEAR YOU GB510BOM GB510ABOM INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ... CONTENTS Page EU Conformity and Warranty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB510BOM GB510ABOM 8 How to use the GB510BOM GB510ABOM 9 Maintenance 10 Troubleshooting Relief Valve Installation 11 Overhaul 12 Parts Lists 13 14 Accessories 15 20 ...

Page 3: ...uyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INC...

Page 4: ...ally for the efficient installation of 5 16 7 94 mm BOM fasteners They weigh just over 4 lbs 1 81 kg and can be operated in any position They have a 750 19 1 mm fastener setting stroke and a rated pull load of 7 800 lbs 34 7 kN The GB510BOM electric actuated installation tool operates on hydraulic pressure developed by the GB940 Powerunit set at 5 400 psi 372 3 bar 5 600 psi 386 1 bar maximum PULL...

Page 5: ...M INSTALLATION TOOL S N 1001 AND ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Hydraulic Hose Pull Hydraulic Hose Return Cylinder Assembly Optional Hydraulic Hose Return and Hydraulic Hose Pull Inlet Anvil ...

Page 6: ...uipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator s...

Page 7: ...aws to clamp on the fastener pintail and pull the sheets together The anvil is forced over the collar swaging it into locking grooves of the fastener Further force breaks the pintail off approximately flush with the collar When the piston nears the end of its stroke it exposes flats on the back of the unloading valve These flats dump oil back to the powerunit tank When the button is released the d...

Page 8: ...ed to avoid possible hose whipping WARNING Always disconnect air supply where applicable when tool is not in use to prevent accidental start up WARNING Do not exceed the maximum relief valve setting stated on the tool and manual WARNING Do not operate when recommended pressures are exceeded as it could cause severe personal injury and or damage the equipment WARNING Use only Gage Bilt hydraulic ho...

Page 9: ...perator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool Verify that hydraulic hose fittings and couplings air and electr...

Page 10: ...lic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Cycle the tool several times to assure there are no leaks during use Only use a hydraulic power source equipped with relief valves and pressures set within specific limits See required max pressure for pull and return Keep hydraulic system free of ...

Page 11: ... Hydraulic oil leaks from connections Tighten threaded connections Do not use Teflon tape b Oil leaks from tool Determine source of leak and replace worn or defective o rings and back up rings 6 PINTAIL GROOVES STRIPPED DURING PULL STROKE a Nose Assembly must be pushed onto fastener fully b Chips may have collected in chuck jaws Disassemble nose assembly clean jaws in mineral spirits or use a shar...

Page 12: ...ly 3 Remove hydraulic coupler male 585047 hydraulic coupler female 585038 from hydraulic hoses 206119 and drain into a container Remove nose assembly 4 Push piston assembly 510327 rearward until remaining hydraulic oil is drained Push piston back to the front of cylinder assembly 205103 5 Unscrew socket head cap screw 206118 from retaining ring 208117 using a spanner wrench to remove retaining rin...

Page 13: ...ERIAL NUMBERS 1 205103 includes 401106 403802 402373 2X 2 510327 includes 405875 401121 3 208115 includes 405758 401109 405763 4 206127 Actuator Housing Assembly includes 703642 5 206131 complete Electric Actuator Assembly includes 206127 240122 258020 585044 6 585037 includes 585038 585047 GB510BOM PARTS LIST ...

Page 14: ...GAGE BILT FOR ALL OTHER SERIAL NUMBERS GB510ABOM PARTS LIST 1 205103 includes 401106 403802 402373 2 2 510327 includes 405875 401121 3 208115 includes 405758 401109 405763 4 206120 complete Air Actuator Assembly includes 206125 704130 A 217 208126 208127 5 585037 includes 585038 585047 ...

Page 15: ...ge Bilt also supplies pin collar swage inspection gages to certify correct swage installation Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS and blind fasteners Sold Separately Accessories Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately ...

Page 16: ...current Output pressures as shipped are PULL 5400 5700 psi RETURN 2200 2400 psi The GB940 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers electrical connectors and hose cord kits in various lengths GB940 12 includes the GB940 and 12 ft 3 7m Hose Kit part 940701 GB940 26 includes the GB940 and 26 ft 7 9m Hose Kit part 940705 GB940 38 includes the...

Page 17: ...nd relief valve mounted on the reservoir The GB910 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers air connectors air lines and hydraulic hoses in various lengths GB910 12 includes the GB910 and 12 ft 3 7m Hose Kit Air part 910701 GB910 26 includes the GB910 and 26 ft 7 9m Hose Kit Air part 910705 GB910 38 includes the GB910 and 38 ft 11 6m Hose...

Page 18: ...mp Quick disconnect hydraulic couplings and air control socket are included to attach the equipment hydraulic hoses and air control tube The GB912 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers air connectors air lines and hydraulic hoses in various lengths GB912 12 includes the GB912 Powerunit and 12 ft 3 7m Hose Kit Air part 910701 GB912 26 i...

Page 19: ...19 11 20 REV 121 22 GB510BOM GB510ABOM INSTALLATION TOOL S N 1001 AND ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 20: ...ISTERED TRADEMARK OF FISKE BROTHERS REFINING CO SLIC TITE IS A REGISTERED TRADEMARK OF LA CO INDUSTRIES INC LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION CHERRY CHERRYMAX AND BOM ARE REGISTERED TRADEMARKS OF HOWMET AEROSPACE Riveter Kits Available Sold Separately Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Contact us for more information CE Approv...

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