Gage Bilt GB3585A Original Instructions Manual Download | Manualshive

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GB3585/GB3585A

INSTALLATION TOOL

GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

E-MAIL US FOR A DISTRIBUTOR NEAR YOU.

ORIGINAL INSTRUCTIONS

44766 Centre Court Clinton Twp. MI 48038 USA

Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505

[email protected] / www.gagebilt.com

GAGE BILT

MADE in USA

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Summary of Contents for GB3585A

Page 1: ...E BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ... of Functions 5 Safety Warnings 6 Principle of Operation 7 How to set up the GB3585 GB3585A 8 How to use the GB3585 GB3585A 9 Maintenance and Hydraulic Thread Preparation 10 Troubleshooting 11 Overhaul and Tool Disposal 12 Parts Lists GB3585 13 Parts Lists GB3585A 14 Nose Assembly Selection Chart 15 Powerunits Accessories 16 20 ...

Page 3: ...ty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are ...

Page 4: ...rated pull load of 45 668 lbs 203 kN 7 400 psi 510 bar The GB3585 electric actuated installation tool operates on hydraulic pressure developed by the GB940 or equivalent power unit set at 7 400 psi 510 bar maximum PULL pressure and 2 200 psi 152 bar maximum RETURN pressure The tool comes equipped with 3 feet 91 m of hydraulic hoses and couplings electric switch and cord The GB3585 A air actuated i...

Page 5: ...INSTALLATION TOOL DESCRIPTION OF FUNCTIONS Electric Actuator Handle Electrical Control Cord Hydraulic Hose Return Hydraulic Hose Pull GB3585 GB3585A Air Actuator Assy Handle Air Line Hydraulic Hose Return Hydraulic Hose Pull ...

Page 6: ...nd secure footing 5 Release the start and stop device in the case of interruption of energy supply 6 Use only lubricants recommended by the manufacturer 7 Avoid unsuitable postures as it is likely for these positions not to allow counteracting of normal or unexpected movement of the tool 8 If the tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushin...

Page 7: ...rce breaks the pintail off approximately flush with the collar When the piston is in the rear position flats are exposed unloading the pressurized oil When the actuator is released the directional valve directs the oil to the back of the piston pushing the nose assembly off of the swaged fastener The pintail ejector hydraulically pushes the spent pintail out of the nose assembly When the piston is...

Page 8: ...ulic hoses and couplings or equivalent rated for 10 000 psi 689 5 bar working pressure CAUTION Do not use beyond the design intent CAUTION The use of Suspension Bracket assy A 1594 is strongly recommended as it increases ergonomic flexibility and reduces fatigue for users while installing fasteners 1 Set hydraulic power unit to the recommended pressure 7 400 psi 510 bar Max for the pull and 2 200 ...

Page 9: ...lled materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool Verify that hydraulic hose fittings and couplings air and electrical connections are secure before each use WARNING Do not pull fastener in the air Personal injury from fastener ej...

Page 10: ...ow Verify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Cycle the tool several times to assure there are no leaks during use Only use a hydraulic power source equipped with relief valves and pressures set within specific limits See required max pressure for pull and return Keep hydr...

Page 11: ...rsed See powerunit instruction manual b Restrictions in either hydraulic lines hoses or couplings Check and tighten clean or replace See hydraulic thread preparation pg 10 5 OIL LEAKAGE a Hydraulic oil leaks from connections Tighten threaded connections Do not use Teflon tape b Oil leaks from tool Determine source of leak and replace worn or defective o rings and back up rings 6 PINTAIL GROOVES ST...

Page 12: ...thread preparation pg 10 Apply hot glue to wire connections of the electric actuator 240122 to ensure wires DO NOT contact each other or handle assy Electric actuated installation tool GB3585 only TOOL DISPOSAL 1 When tool life is met drain hydraulic oil from tool and dispose of the hydraulic oil in accordance with SDS datasheet 2 Disassemble tool and remove all rubber o rings seals wipers and hyd...

Page 13: ...13 5 19 GB3585 GB3585A INSTALLATION TOOL GB3585 PARTS LIST Electric Actuated ...

Page 14: ...14 5 19 GB3585 GB3585A INSTALLATION TOOL GB3585A PARTS LIST Air Actuated ...

Page 15: ... GB3585 WILL INSTALL THE ABOVE FASTENERS C50L AND BOM ARE REGISTERED TRADEM ARKS OF ARCONIC INC AVDELOK AND AVBOLT ARE REGISTERED TRADEM ARKS OF AVDEL UK LIM ITED BOM AVBOLT HP8 HP10 9 See gagebilt com nose_assemblies htm for nose assembly information data sheets CONTACT GAGE BILT FOR YOUR REQUIREMENTS CONTACT GAGE BILT FOR YOUR REQUIREMENTS LOCKBOLT HIGH TENSILE PULL TYPE C50L LD AVDELOK 1 2 5 8 ...

Page 16: ...ilable in 115 volt or 230 volt single phase alternating current Output pressures as shipped are PULL 5400 5700 psi RETURN 2200 2400 psi The GB940 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers electrical connectors and hose cord kits in various lengths GB940 12 includes the GB940 and 12 ft 3 7 m Hose Kit part 940701 GB940 26 includes the GB940 ...

Page 17: ...ur way control valve and relief valve mounted on the reservoir The GB910 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers air connectors air lines and hydraulic hoses in various lengths GB910 12 includes the GB910 and 12 ft 3 7 m Hose Kit Air part 910701 GB910 26 includes the GB910 and 26 ft 7 9 m Hose Kit Air part 910705 GB910 38 includes the GB...

Page 18: ...btained through a higher 12 cubic inches a minute output pump Quick disconnect hydraulic couplings and air control socket are included to attach the equipment hydraulic hoses and air control tube The GB912 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers air connectors air lines and hydraulic hoses in various lengths GB912 12 includes the GB912 P...

Page 19: ...19 5 19 GB3585 GB3585A INSTALLATION TOOL This page intentionally left blank ...

Page 20: ...RADEMARK OF ARCONIC INC The use of suspension bracket Assy A 1594 is strongly recommended as it increases ergonomic flexibility and reduces fatigue for users while installing fasteners Suspension Bracket Assy A 1594 contains the bracket and hardware as shown in the figure WARNING See repetitive motions hazards pg 6 Suspension Bracket Sold Separately Image may not reflect actual tool Riveter Kits A...

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