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Gage Bilt GB208-625, Original Instructions Manual

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Gage Bilt GB208-625 Original Instructions Manual Download Page 1

GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

 

E

-

MAIL US FOR A DISTRIBUTOR NEAR YOU.

 

GB208

-

625/GB208

-

625(A)

 

INSTALLATION TOOL

 

ORIGINAL INSTRUCTIONS

 

44766 Centre Court, Clinton Twp., MI. 48038 USA 

 

Ph: +1 (586) 226

-

1500  Fax: +1 (586) 226

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1505 

 

[email protected] / www.gagebilt.com

 

GAGE BILT

 

        MADE in USA

 

Summary of Contents for GB208-625

Page 1: ...E MAIL US FOR A DISTRIBUTOR NEAR YOU GB208 625 GB208 625 A INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB208 625 GB208 625A 8 How to use the GB208 625 GB208 625A 9 Maintenance 10 Troubleshooting 11 Overhaul 12 13 Parts Lists 14 Accessories and Nose Assembly Selection Chart 15 Accessories 16 20 ...

Page 3: ...anship or material for 1 year from date of shipment Said warranty to remain in effect if and only if such goods are used in accordance with all instructions as to maintenance operation and use set forth in manuals and instruction sheets furnished by seller Sellers obligation under this warranty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option...

Page 4: ...ing stroke and a rated pull load of 10 000 lbs 44 5 kN The GB208 625 installation tool operates on hydraulic pressure developed by the GB940 Powerunit set at 5 600 psi 386 1 bar maximum PULL pressure and 2 400 psi 165 5 bar maximum RETURN pressure The tool comes equipped with a 12 3 7 m hydraulic hose with quick disconnects and a electric control cord assembly The GB208 625A installation tool oper...

Page 5: ...5 9 16 REV 6 22 GB208 625 GB208 625A DESCRIPTION OF FUNCTIONS Cylinder Assembly Optional Hydraulic Hose Return and Hydraulic Hose Pull Inlet Hydraulic Hose Pull Hydraulic Hose Return ...

Page 6: ...ue to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comfortable ...

Page 7: ...l is forced forward swaging the collar into locking grooves of the fastener Further force breaks the pintail off approximately flush with the collar When the piston is in the rear position flats are exposed unloading the pressurized oil When the actuator is released the directional valve directs the oil to the back of the piston pushing the nose assembly off of the swaged fastener The pintail ejec...

Page 8: ...injury and or damage the equipment WARNING Use only Gage Bilt hydraulic hoses and couplings or equivalent rated for 10 000 psi 689 48 bar working pressure CAUTION Do not use beyond the design intent 1 Set hydraulic power unit to the recommended pressure 5 600 psi 386 1 bar Max for the pull and 2 400 psi 165 5 bar Max for the return Gage Bilt pressure gage assembly 942280 Sold Separately is recomme...

Page 9: ... be present before each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electrical cables gas pipes etc which ca...

Page 10: ...ry See hydraulic thread preparation below Cycle the tool several times to assure there are no leaks during use Only use a hydraulic power source equipped with relief valves and pressures set within specific limits See required max pressure for pull and return Keep hydraulic system free of dirt Avoid letting couplers contact a dirty floor Do not use as a hammer to force fasteners into holes or othe...

Page 11: ...runit motor rotation reversed Electrical connections reversed See powerunit instruction manual b Restrictions in either hydraulic lines hoses or couplings Check and tighten clean or replace 5 OIL LEAKAGE a Hydraulic oil leaks from connections Tighten threaded connections Do not use Teflon tape b Oil leaks from tool Determine source of leak and replace worn or defective o rings and back up rings 6 ...

Page 12: ...oil is drained Push piston back to the front of cylinder assembly 208103 5 Unscrew socket head cap screw 206118 from retaining ring 208117 using a spanner wrench to remove retaining ring 6 Push piston assembly 208111 back until cylinder cap assembly 208115 falls out of cylinder assembly 208103 7 Continue pushing piston assembly 208111 rearward until piston assembly 208111 is out of cylinder assemb...

Page 13: ...lt An extra relief valve for use when a long stroke tool is required is included with each tool 1 To install or remove stroke limiter 208112 on piston assembly 208111 see overhaul instructions 1 thru 7 on pg 12 2 To increase stroke to 750 19 mm remove stroke limiter 208112 and relief valve 208109 from piston assembly 208111 Install the extra relief valve 208110 flats to rear of the tool in the pis...

Page 14: ...14 9 16 REV 6 22 GB208 625 GB208 625A GB208 625 GB208 625A PARTS LIST ...

Page 15: ...mm MGP8 208A 31 10mm MGP10 208A 31 8mm MLGP8 208B 31 10mm MLGP10 208A 31 5 16 SB10 208A 32 3 8 SB12 208A 32 NOTE THELAST 2 DIGITS OF THENOSEASSEMBLY REPRESENTS THELENGTH THE NOSEASSEMBLY EXTENDS FROM THETOOL I e 31 3 1 inches GP MGP MLGP Lightw eight Groove Proportion LOCKBOLT THE GB208 625 TOOL IS APPROVED TO INSTALL THE ABOVE FASTENERS MS90353S MS90354S MS21140S MS21141S MAXI BOLT BACB30YY YU YT...

Page 16: ...plies pin collar swage inspection gages to certify correct swage installation Sold Separately Stroke Limiter 208112 Required with 206110 relief valve to reduce stroke to 750 19 mm Sold Separately Accessories Cont Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately ...

Page 17: ...400 5700 psi RETURN 2200 2400 psi The GB940 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers electrical connectors and hose cord kits in various lengths GB940 12 includes the GB940 and 12 ft 3 7m Hose Kit part 940701 GB940 26 includes the GB940 and 26 ft 7 9m Hose Kit part 940705 GB940 38 includes the GB940 and 38 ft 11 6m Hose Kit part 940709 GB...

Page 18: ...llation tools The unit is air powered air actuated and delivers up to 10 000 psi 689 48 bar working pressure The actuator on the installation tool remotely con trols the hydraulic oil directional flow The unit consists of a two position air hydraulic pump four way control valve and relief valve mounted on the reservoir The rapid tool piston movement is obtained through a higher 12 cubic inches a m...

Page 19: ...19 9 16 REV 6 22 GB208 625 GB208 625A This page intentionally left blank ...

Page 20: ...ed to your needs Contact us for more information TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION ...

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